Torque Settings; Recommended Lubricants And Fluids - Yamaha TDM850 User Manual

Torque settings

Rear axle nut
TDM 1991 to 1995 models .........................................................................

Recommended lubricants and fluids

Engine/transmission oil type...........................................................................
Engine/transmission oil viscosity ...................................................................
Engine/transmission oil capacity TDM 1991 to 1995
models and all XTZ models
Oil change ..............................................................................................
Oil and filter change ..............................................................................
Following engine overhaul - dry engine, new filter .................................
TDM 1996-on models and all TRX models
Oil change ..............................................................................................
Oil and filter change ..............................................................................
Following engine overhaul - dry engine, new filter .................................
Coolant type ...................................................................................................
freeze. Note: Yamaha specify that soft tap water can be used, but
NOT hard water. If in doubt, boil the water first or use only distilled
water.
Coolant capacity
Radiator and engine ..................................................................................
Reservoir
XTZ models ............................................................................................
All other models ....................................................................................
Brakefluid .......................................................................................................
Front fork oil type, capacity and level .............................................................
Drive chain ...................................................................................................
Steering head bearings ..................................................................................
Swingarm pivot bearings - TDM and TRX models..........................................
Swingarm pivot bearings - XTZ models..........................................................
Suspension linkage bearings - TRX models ................................................
Suspension linkage bearings - XTZ models ...................................................
Wheel bearings and grease seal lips ..............................................................
Gearchange lever/clutch lever/front brake lever/rear brake
pedal/sidestand pivots ....................................................................................
Cables ............................................................................................................
Throttle grip .................................................................................................
'Yamaha advise against using chemical oil additives, or oils with a grade of SH/CD or higher, or oils labelled ENERGY CONSERVING II. Such
additives or oils could cause clutch slip.
TDM 1996-on models .................................................................................
TRX models................................................................................................
XTZ models ................................................................................................
Rear brake caliper bracket bolt (TDM models) ...............................................
Crankcase oil drain plug .................................................................................
Oil filter housing drain plug .............................................................................
Oil filter cover bolts.........................................................................................
Steering head bearing adjuster nut (using service tool) 1991 to
1995 TDM models
Initial setting .........................................................................................
Final setting ...........................................................................................
1996-on TDM models and all TRX models
Initial setting .........................................................................................
Final setting ...........................................................................................
XTZ models
Initial setting .........................................................................................
Final setting ...........................................................................................
Steering stem nut
1991 to 1995 TDM models .........................................................................
1996-on TDM models ................................................................................
TRX models................................................................................................
Steering stem bolt (XTZ models) ................................................................
Fork clamp bolts (top yoke) ..........................................................................
Cooling system drain plugs ..........................................................................
Oil gallery bolt ................................................................................................
Routine maintenance 1.3
105 Nm
API grade SE, SF or SG motor oil*
SAE 10W30 or 10W40
3.8 litres
3.9 litres
4.2 litres
3.5 litres
3.6 litres
4.2 litres
50% distilled water, 50% corrosion-inhibited ethylene glycol anti
1.7 litres
0.45 litre
0.3 litre
DOT4
see Chapter 6 Specifications
SAE 30 to 50W engine oil or chain lubricant suitable for O-ring
chains
Lithium-based multi-purpose grease
Molybdenum disulphide grease
Lithium-based multi-purpose grease
Molybdenum disulphide grease
Lithium-based multi-purpose grease
Lithium-based multi-purpose grease
10W30 motor oil
10W30 motor oil
Multi-purpose grease or dry film lubricant
107 Nm
117 Nm
90 Nm
35 Nm
35 Nm
30 Nm
10 Nm
52 Nm
3 Nm
48 Nm
16 Nm
38 Nm
6 Nm
110 Nm
108 Nm
110 Nm
80 Nm
23 Nm
10Nm
10 Nm
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