Yamaha TDM850 User Manual page 127

6*6 Frame, suspension and final drive
5.3 Clutch switch wiring connector
(arrowed) - TDM models
to detach the cables from the carburettors.
3 Either remove the clutch lever (see below), or
detach the clutch cable from the lever (see
Chapter 2). Disconnect the clutch switch wiring
connector (see Chapter 9) (see illustration).
4 Displace the handlebar switches (see Chapter
9). There is no need to disconnect the wiring
connectors.
5 On TDM models, lever out the handlebar
holder clamp bolt blanking
illustration). On TDM and XTZ models, unscrew
the handlebar holder clamp bolts and remove the
handlebars, noting how the choke knob fits,
where appropriate (see illustrations).
6 On TRX models, to remove the handlebar
5.5c Handlebar clamp bolts - XTZ models
5.8a Align the mark (arrowed) with the
clamp mating surfaces
5.5a On TDM models, remove the blanking
and leave the holder in place, remove the
blanking cap from the inner end of the handlebar,
then unscrew the retaining bolt and slide the bar
out of the holder, noting how it locates (see
illustration). 7 On TRX models, to remove the
handlebar and holder together, remove the
blanking cap from the holder positioning bolt,
then unscrew the bolt (see illustration). Slacken
the handlebar holder clamp bolt, then ease the
caps (see
handlebar holder up and off the fork. Installation
8 Installation is the reverse of removal, noting the
following.
a) On TDM models, align the mark on the front
of the handlebars with the mating
5.6 Remove the cap to access the bolt
pointing up...
5.5b Handlebar clamp bolts (arrowed) -
caps
surfaces of the holder (see illustration).
Make sure the handlebars are centrally
positioned. Install the holder clamp with the
arrow pointing up, then tighten the front
clamp bolt first, followed by the rear bolt, to
the torque setting specified at the beginning
of the Chapter (see illustrations).
b) On XTZ models, make sure the handlebars
are centrally positioned. Install the holder
clamp with the punch mark pointing forward,
then tighten the front clamp bolt first,
followed by the rear bolt, to the torque
setting specified at the beginning of the
Chapter.
c) On TRX models, if separated, make sure the
flat on the inner end of the handlebar
5.7 Remove the cap and unscrew the
positioning bolt (A), then slacken the
5.8c ... and tighten the bolts as described to
TDM models
clamp bolt (B)
the specified torque
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