Reassembly - Suzuki DF9,9 Service Manual

REASSEMBLY

Reassembly is reverse order of disassembly with the special
attention to the following steps:

• If original components are not replaced, each piston,
piston pin and conrod is to be assembled and
installed in its original order and position.
• Do not re-use the gasket, oil seal, O-ring and circlip
once removed. Always use new parts.
PISTON TO CONROD
1. Apply engine oil to piston pin 2, piston pin bore and conrod
3.
2. Fit conrod to piston 1 as shown in figure and insert piston
pin through piston and conrod.
3. Install piston pin circlips 4.
NOTE:
• Reinstall the conrod to the original direction.
• Install the circlips with a gap facing either up or down as
shown in the figure.
PISTON RING TO PISTON
Oil ring
1. Apply engine oil to piston rings.
2. Install spacer 1 first, then side rails 2 to piston.

When installing spacer, do not allow ends to overlap
in the groove.
POWER UNIT 6-37
INCORRECT
CORRECT
or