Reassembly - Suzuki DF9,9 Service Manual

REASSEMBLY

Reassembly is reverse order of disassembly with the special
attention to the following steps:
OIL SEAL
Install the oil seal with the spring/lipped side facing inward.

Do not re-use the seal once removed. Always install a
new oil seal.
VALVE
1. Install valve spring seat 1.
2. Apply engine oil to valve stem seal 2.
3. Install valve stem seal onto valve guide by pushing with fin-
ger tip.

Do not re-use valve stem seal once removed. Always
use a new valve stem seal.
4. Apply engine oil to stem seal, valve guide bore and valve
stem.
5. Install valve 3, valve spring 4 and valve retainer 5.
NOTE:
• Reassemble each valve and valve spring to their original posi-
tion.
• Set valve spring in place with narrow spiral area facing valve
spring seat.
6. Install valve cotters 6 while compressing valve spring by
tool.
 09916-14510: Valve lifter
09916-14521: Attachment
09916-84511: Tweezers
7. Make sure valve cotters A are properly seated in groove B.
POWER UNIT 6-21
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