B-4
DESIGN FEATURES
LOADED WITH STANDARD FEATURES
• Multiple process DC output range: 5 - 550 Amps.
• 200 – 600 VAC, 3 phase, 50-60Hz input power.
• New and Improved Line Voltage Compensation holds
the output constant over wide input voltage fluctua-
tions.
• Utilizes next generation microprocessor control,
based on the ArcLink
platform.
®
• State of the art power electronics technology yields
superior welding capability.
• Electronic over current protection.
• Input over voltage protection.
• F.A.N. (fan as needed). Cooling fan only runs when
needed.
• Thermostatically protected for safety and reliability.
• Ethernet connectivity.
• Panel mounted Status and Thermal LED indicators
facilitate quick and easy troubleshooting.
• Potted PC boards for enhanced ruggedness/reliabili-
ty.
• Enclosure reinforced with heavy duty aluminum
extrusions for mechanical toughness.
• Waveform Control Technology™ for good weld
appearance and low spatter, even when welding nick-
el alloys.
• Sync Tandem installed.
OPERATION
CASE FRONT CONTROLS
See Figure B.1
1. USER INTERFACE (optional)
2. STATUS LED - (See Troubleshooting section for
operational functions)
3. THERMAL LED - Indicates when machine has ther-
mal fault.
4. POWER SWITCH - Controls power to the Power
Wave
S500.
®
5. NEGATIVE WELD OUTPUT
6. POSITIVE WELD OUTPUT
7. WORK SENSE LEAD CONNECTOR
8. 12-PIN CONNECTOR (Optional)
1
2
3
4
5
POWER WAVE
®
S500
FIGURE B.1
6
7
8
B-4