Lincoln Electric RANGER 305 D CE Manuals

Manuals and User Guides for Lincoln Electric RANGER 305 D CE. We have 15 Lincoln Electric RANGER 305 D CE manuals available for free PDF download: Service Manual, Specification Sheet, Operator's Manual

Lincoln Electric RANGER 305 D CE Service Manual (195 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 5.94 MB

Safety
2
Return to Main Menu
6
Table of Contents
7
Installation
8
Technical Specifications
8
Safety Precautions
10
Location and Ventilation
10
Storing
10
Angle of Operation
10
Lifting
11
High Altitude Operation
11
High Temperature Operation
11
Vehicle Mounting
11
Pre-Operation Engine Service
12
Oil
12
Fuel
12
Engine Cooling System
12
Remote Control
13
Electrical Output Connections
13
Machine Grounding
13
Ranger 305D Output Connections
13
Welding Output Cables
14
Cable Installation
14
Auxiliary Power Receptacles
14
Standby Power Connections
14
Connection of Ranger 305D to Premises Wiring
16
Operation Section
17
Operating Instructions
18
Safety Instructions
18
Additional Safety
18
General Description
18
Operation
19
Design Features
19
Control and Settings
19
Engine Controls
20
Glow Plug Push Button
20
Start Push Button
20
Engine Alternator Trouble Light
20
Welding Controls
21
Output Control
21
Arc Control
21
14-Pin Amphenol
21
Engine Operation
22
Before Starting the Engine
22
Starting the Engine
22
Stopping the Engine
22
Break-In Period
23
Stick Welding
23
Constant Current Welding
23
Downhill Pipe Welding
23
Tig Welding
24
Wire Welding-CV
24
Arc Gouging
24
Auxiliary Power
24
Simultaneous Welding and Auxiliary Power Loads
25
Accessories
27
Field Installed Options
28
Tig Welding Accessories
28
Semiautomatic Fcaw and Mig Welding Accessories
28
Connection of Lincoln
29
Electric Wire Feeders
29
Connection Diagram
29
Connection of the LN-25 to the Ranger 305D
30
Across the Arc Connection Diagram
30
Connection of the LN-25 to the Ranger 305D with 42 Volt
31
Control Cable Connection Diagram
33
Maintenance
37
Routine and Periodic Maintenance
38
Engine Maintenance
38
Maintenance Schedule
39
Engine Oil Change
40
Engine Oil Refill Capacities
40
Oil Filter Change
40
Service Instructions & Installation Tips
41
Air Cleaner
42
Cooling System
42
Tightening the Fan Belt
42
Fuel System Service
43
Bleeding the Fuel System
43
Fuel Filter
43
Engine Adjustment
43
Cleaning the Battery
44
Checking the Electrolyte Level
44
Charging the Battery
44
Optional Spark Arrestor
44
GFCI Receptacle Testing and Resetting Procedure
45
Major Component Locations
46
Theory of Operation Section
47
Ranger 305D Block Logic Diagram
47
Battery
48
Engine Idle System
49
Idle Switch Operation
49
Idle Solenoid Operation
49
Generating Power
50
Flashing
50
Building Output
50
AC Output
50
Weld Power and Control
51
Weld Control and Feedback
51
Remote Output Control
52
Electronic Output Contactor
52
Digital Meters
52
Chopper Technology Fundamentals
53
IGBT Operation
54
Pulse Width Modulation
54
Minimum Output
54
Maximum Output
54
Troubleshooting & Repair Section
55
How to Use Troubleshooting Guide
56
Locate Problem
56
Perform External Tests
56
Perform Component Tests
56
PC Board Troubleshooting Procedures
57
Case Cover Removal and Replacement Procedure
75
Test Description
75
Door Removal
76
Removal Procedure
76
Replacement Procedure
76
Locking Tab
76
Chopper Module Capacitor Discahrge Procedure
77
Fuel Shutdown Solenoid Test
79
Fuel Shutdown Solenoid Location
80
Fuel Solenoid Connections
81
Engine Throttle Adjustment Test
83
Strobe Mark Location
84
Strobe-Tach Method
84
Solenoid
85
Throttle Adjustment Procedure
86
Vibratach Method
86
Low Idle Adjustment
86
High Isle Adjustment
86
Idler Solenoid Test
87
Plug(S) Pin Location
88
Engine Alterantor Test
89
Lead Locations
90
Brush and Slip Ring Service Procedure
91
Cleaning Slip Rings
92
Seating Brushes
92
Rotor Resistance and Ground Test (Static)
93
Rotor Brush Leads
94
Slip Rings
94
Rotor Voltage Test
97
Flashing Voltage Test
101
Exciter Leads T1, T2, T3
103
Oil Pressure Switch
103
Oil Filter
103
Stator Voltage Tests
105
Receptacle Lead Locations
106
To Test the 120 VAC Auxiliary Winding
106
To Test the 240 VAC Auxiliary Winding
106
Rectifier Bridge Detail
107
To Test the 120 VAC Wire Feeder Supply
107
To Test the 42 VAC Wire Feeder Winding
108
To Test the Three-Phase Weld Winding
108
Stator Short Circuit & Ground Test
109
Weld Control Board
110
Output Rectifier Bridge Test
111
Shunt/Rectifier Leads
113
Diode Test Table
114
Chopper Module Function Test
115
Power Module Connections
116

Lincoln Electric RANGER 305 D CE Service Manual (194 pages)

Brand: Lincoln Electric | Category: Welding System | Size: 6.82 MB

Master for All Sections

6
- Safety
  2
  - Table of Contents
    6
- Installation
  8
- Technical Specifications
  8
- Location and Ventilation
  10
- Storing
  10
- Stacking
  10
- Angle of Operation
  10
- Safety Precautions
  10
- Lifting
  11
- High Altitude Operation
  11
- High Temperature Operation
  11
- Cold Weather Starting and Operation
  11
- Towing
  11
- Muffler Outlet Pipe
  12
- High Frequency Generators for TIG Applications
  12
- Spark Arrester
  12
- Fuel
  12
- Battery Connections
  12
- Engine Cooling System
  12
- Oil
  12
- Pre-Operation Engine Service
  12
- Remote Control
  13
- Electrical Output Connections
  13
- Machine Grounding
  13
- Welding Output Cables
  14
- Cable Installation
  14
- Auxiliary Power Receptacles
  14
- Standby Power Connections
  14
- Connection of Ranger 305D to Premises Wiring
  16
Table of Contents

17
- General Description
  18
- Operating Instructions
  18
- Operation
  18
- Safety Instructions
  18
- Controls and Settings
  19
- Design Features
  19
- Engine Controls
  20
- Welding Controls
  21
- Before Starting the Engine
  22
- Engine Operation
  22
- Starting the Engine
  22
- Stopping the Engine
  22
- Constant Current (CC-Stick) Welding
  23
- Pipe Welding
  23
- Stick Welding
  23
- Arc Gouging
  24
- Auxiliary Power
  24
- TIG Welding
  24
- Wire Welding-CV
  24
- Simultaneous Welding and Auxiliary Power Loads
  25
Table of Contents

27
- Accessories
  28
- Field Installed Options
  28
- Options/Accessories
  28
- Semiautomatic FCAW and MIG Welding Accessories
  28
- TIG Welding Accessories
  28
- Connection of Lincoln Electric Wire Feeders
  29
- Connection of the
  30
-Maintenance-

37
- Engine Maintenance
  38
- Maintenance
  38
- Routine and Periodic Maintenance
  38
- Safety Precautions
  38
- Maintenance
  39
- Engine Oil Change
  40
- Oil Filter Change
  40
- Service Instruction & Installation Tips
  41
- Cooling System
  42
- Tighten the Fan Belt
  42
- Battery Maintenance
  43
- Fuel System Service
  43
- Brush Removal and Replacement
  44
- Cable Connections
  44
- Cleaning
  44
- Receptacles
  44
- Storage
  44
- Welder/Generator Maintenance
  44
- GFCI Receptacle Testing and Resetting Procedure
  45
Table of Contents

47
- General Description
  48
- Theory of Operation
  48
- Engine Idle System
  49
- Generating Power
  50
- Weld Power and Control
  51
- Chopper Technology Fundamentals
  53
- Pulse Width Modulation
  54

Lincoln Electric RANGER 305 D CE Service Manual (160 pages)

Brand: Lincoln Electric | Category: Welding System | Size: 3.79 MB

M Ster T Ble of Contents for Ll Sections

7
- Safety
  
  2
- Operation
  
  3
  - Table of Contents
    7
- Installation
  
  9
  - Technical Specifications
    9
    
    Angle of Operation
    13
    
    Storing
    13
    
    High Temperature Operation
    14
    
    Lifting
    14
    
    Towing
    14
  - Pre-Operation Engine Service
    15
    
    Engine Cooling System
    15
    
    Fuel
    15
    
    High Frequency Generators for TIG Applications
    15
    
    Muffler Outlet Pipe
    15
    
    Oil
    15
    
    Remote Control
    16
  - Electrical Output Connections
    16
    
    Auxiliary Power Receptacles
    17
    
    Machine Grounding
    17
    
    Welding Output Cables
    17
Section 2

20
- Operating Instructions
  21
- Operation
  21
- Controls and Settings
  22
  - Engine Controls
    23
  - Welding Controls
    24
- Design Features
  22
- Engine Operation
  25
  - Before Starting the Engine
    25
  - Stopping the Engine
    25
- Stick Welding
  26
  - Constant Current (CC-Stick) Welding
    26
  - Pipe Welding
    26
  - TIG Welding
    27
  - Wire Welding-CV
    27
  - Arc Gouging
    27
- Auxiliary Power
  27
  - Simultaneous Welding and Auxiliary Power Loads
    28
Section 3

30
- Accessories
  
  31
- Accessories
  
  31
  - Options/Accessories
    31
    
    Field Installed Options
    31
    
    TIG Welding Accessories
    31
    
    Connection of Lincoln Electric Wire Feeders
    32
    
    Connection of the
    35
    
    Connection of the LN-25 with K857 Remote Control
    35
Section 4

40
- Maintenance
  
  41
  - Safety Precautions
    41
  - Routine and Periodic Maintenance
    41
    
    Engine Maintenance
    41
    
    Oil Filter Change
    41
  - Service Instruction & Installation Tips
    44
  - Cooling System
    45
  - Fuel System Service
    46
  - Welder/Generator Maintenance
    47
    
    Cable Connections
    47
- Theory of Operation
  
  52

Lincoln Electric RANGER 305 D CE Specification Sheet (168 pages)

Lincolnelectric Wire Feeder Specification Sheet

Brand: Lincoln Electric | Category: Welding System | Size: 18.28 MB

Table of Contents
1
Stick Welders
3
Stick Welders
4
Stick Welders
8
TIG Welders
10
TIG Welders
16
MIG: Wire Feeder/Welders
18
Power Mig
20
MIG: Industrial Welders
24
Multi-Process Welders
28
Advanced Process Welders
35
Power Wave
37
Multi-Operator
41
Engine Drives: Commercial/Small Contractors
44
Engine Drives: Commercial/Small Contractors
51
Engine Drives: Industrial/Construction
53
Semiautomatic Wire Feeders
62
- Power Feed
  63
- Semiautomatic Wire Feeders
  74
Automatic Wire Feeders
76
Automatic Wire Feeders
79
Plasma Cutting Systems
80
Plasma Cutting Systems
82
Environmental Systems
83
Environmental Systems
88
Automated Solutions
89
Stainless Steel
104
Consumables
107
- Power Sources
  154
- Wire Feeder
  157
- Welding Guns
  163

Lincoln Electric RANGER 305 D CE Operator's Manual (73 pages)

Brand: Lincoln Electric | Category: Welding System | Size: 7.74 MB

Table of Contents
6
Installation
8
Technical Specifications
8
Safety Precautions
9
Location and Ventilation
9
Stacking
9
Angle of Operation
9
Lifting
9
High Altitude Operation
9
High Temperature Operation
9
Towing
10
Vehicle Mounting
10
Pre-Operation Engine Service
10
Oil
10
Fuel
10
Battery Connections
11
Muffler Outlet Pipe
11
Spark Arrester
11
Remote Control
11
Electrical Connections
11
Machine Grounding
11
Welding Terminals
12
Welding Output Cables
12
Cable Installation
12
Electrical Device Used with the Ranger 305D
13
Standby Power Connections
14
Premises Wiring
15
Connection of Lincoln Electric Wire Feeders
16
Operation
18
Safety Precautions
18
General Description
18
For Auxiliary Power
18
Engine Operation
18
Add Fuel
18
Break in Period
18
Engine Controls
20
Duty Cycle
21
Constant Current (Stick) Welding
22
Downhill Pipe (Stick) Welding
22
Tig Welding
22
Typical Current Ranges for Tungsten Electrodes
22
Wire Welding-CV
23
Arc Gouging
23
Auxiliary Power
24
Simultaneous Welding and Auxiliary Power Loads
24
Accessories
25
Field Installed Options / Accessories
25
Maintenance
26
Safety Precautions
26
Routine Maintenance
26
Engine Maintenance Components
26
Kubota Diesel Engine
26
Engine Oil Change
27
Engine Oil Refill Capacities
27

Lincoln Electric RANGER 305 D CE Operator's Manual (54 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 4.08 MB

Table of Contents
7
>Cd1

9
- Installation
  9
  - Technical Specifications
    9
    
    Safety Precautions
    10
    
    Location and Ventilation
    10
    
    Stacking
    10
    
    Angle of Operation
    10
    
    Lifting
    10
    
    High Altitude Operation
    10
    
    High Temperature Operation
    10
    
    Towing
    11
    
    Vehicle Mounting
    11
  - Pre-Operation Engine Service
    11
    
    Oil
    11
    
    Fuel
    11
    
    Battery Connections
    12
    
    Muffler Outlet Pipe
    12
    
    Spark Arrester
    12
    
    Remote Control
    12
  - Electrical Connections
    12
    
    Machine Grounding
    12
    
    Welding Terminals
    13
    
    Welding Output Cables
    13
    
    Cable Installation
    13
  - Electrical Device Used with the Ranger 305D
    14
  - Standby Power Connections
    15
  - Auxiliary Power
    15
  - Premises Wiring
    16
  - Connection of Lincoln Electric Wire Feeders
    17
Operation

19
- Safety Precautions
  19
- General Description
  19
- For Auxiliary Power
  19
- Engine Operation
  19
- Add Fuel
  19
- Break in Period
  19
  - Welding Controls
    20
  - Output Control
    20
- Engine Controls
  21
  - Duty Cycle
    22
  - Tig Welding
    23
  - Typical Current Ranges for Tungsten Electrodes
    23
  - Wire Welding-CV
    24
  - Arc Gouging
    24
  - Auxiliary Power
    25
  - Simultaneous Welding and Auxiliary Power Loads
    25
Accessories

26
- Field Installed Options / Accessories
  26
- Maintenance
  27
- Safety Precautions
  27
- Routine Maintenance
  27
- Engine Maintenance Components
  27
- Kubota Diesel Engine
  27
  - Engine Oil Change
    28
  - Engine Oil Refill Capacities
    28
  - Air Cleaner Service
    28
- Cooling System
  30
  - Fan Belt
    30
  - Fuel
    30
  - Bleeding the Fuel System
    30
  - Fuel Filter
    31
  - Engine Adjustment
    31
  - Battery Maintenance
    31
  - Servicing Optional Spark Arrestor
    31
- Welder / Generator Maintenance
  32
  - Storage
    32
  - Cleaning
    32
  - Brush Removal and Replacement
    32

Lincoln Electric RANGER 305 D CE Operator's Manual (54 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 3 MB

California Proposition 65 Warnings
2
Electric Shock Can Kill
3
Table of Contents
7
Installation

9
- Technical Specifications
  9
  - Safety Precautions
    10
  - Location and Ventilation
    10
  - Stacking
    10
  - Angle of Operation
    10
  - Lifting
    10
  - High Altitude Operation
    10
  - High Temperature Operation
    10
  - Towing
    11
  - Vehicle Mounting
    11
- Pre-Operation Engine Service
  11
  - Oil
    11
  - Fuel
    11
  - Battery Connections
    12
  - Muffler Outlet Pipe
    12
  - Spark Arrester
    12
  - Remote Control
    12
- Electrical Connections
  12
  - Machine Grounding
    12
  - Welding Terminals
    13
  - Welding Output Cables
    13
  - Cable Installation
    13
- Standby Power Connections
  14
- Premises Wiring
  15
- Connection of Lincoln Electric Wire Feeders
  16
Operation

18
- Safety Precautions
  18
- General Description
  18
- For Auxiliary Power
  18
- Engine Operation
  18
- Add Fuel
  18
- Break in Period
  18
  - Welding Controls
    19
  - Output Control
    19
- Engine Controls
  20
  - Duty Cycle
    21
    
    Starting the Engine
    21
    
    Stopping the Engine
    21
  - Tig Welding
    22
  - Typical Current Ranges for Tungsten Electrodes
    22
  - Wire Welding-CV
    23
  - Arc Gouging
    23
  - Auxiliary Power
    24
  - Simultaneous Welding and Auxiliary Power Loads
    24
Accessories

25
- Field Installed Options / Accessories
  25

Lincoln Electric RANGER 305 D CE Operator's Manual (53 pages)

Brand: Lincoln Electric | Category: Welding System | Size: 4.52 MB

Electric Shock Can Kill
3
________________________________________________________________________
6
Table of Contents
7
>Cd1

9
- Installation
  9
  - Technical Specifications
    9
    
    Safety Precautions
    10
    
    Location and Ventilation
    10
    
    Stacking
    10
    
    Angle of Operation
    10
    
    Lifting
    10
    
    High Altitude Operation
    10
    
    High Temperature Operation
    10
    
    Towing
    11
    
    Vehicle Mounting
    11
  - Pre-Operation Engine Service
    11
    
    Oil
    11
    
    Fuel
    11
    
    Battery Connections
    12
    
    Muffler Outlet Pipe
    12
    
    Spark Arrester
    12
    
    Remote Control
    12
  - Electrical Connections
    12
    
    Machine Grounding
    12
    
    Welding Terminals
    13
    
    Welding Output Cables
    13
    
    Cable Installation
    13
  - Electrical Device Used with the Ranger 305D (AU
    14
  - Standby Power Connections
    15
  - Connection of Lincoln Electric Wire Feeders
    16
Operation

17
- Safety Precautions
  17
- General Description
  17
- For Auxiliary Power
  17
- Engine Operation
  17
- Add Fuel
  17
- Break in Period
  17
  - Welding Controls
    18
  - Output Control
    18
- Engine Controls
  19
  - Duty Cycle
    21
  - Tig Welding
    22
  - Typical Current Ranges for Tungsten Electrodes
    22
  - Wire Welding-CV
    23
  - Arc Gouging
    23
  - Auxiliary Power Operation
    24
  - Simultaneous Welding and Auxiliary Power Loads
    24
Accessories

25
- Field Installed Options / Accessories
  25
- Maintenance
  26
- Safety Precautions
  26
- Routine Maintenance
  26
- Engine Maintenance Components
  26
- Kubota Diesel Engine
  26
  - Engine Oil Change
    27
  - Engine Oil Refill Capacities
    27
  - Air Cleaner Service
    27
- Cooling System
  29
  - Fan Belt
    29
  - Fuel
    29
  - Bleeding the Fuel System
    29
  - Fuel Filter
    30
  - Engine Adjustment
    30
  - Battery Maintenance
    30
  - Servicing Optional Spark Arrestor
    30
- Welder / Generator Maintenance
  31
  - Storage
    31
  - Cleaning
    31
  - Brush Removal and Replacement
    31

Lincoln Electric RANGER 305 D CE Operator's Manual (54 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 2.07 MB

California Proposition 65 Warnings
2
Electric Shock Can Kill
3
Table of Contents
11
Installation

13
- Technical Specifications
  13
  - Safety Precautions
    14
  - Location and Ventilation
    14
  - Stacking
    14
  - Angle of Operation
    14
  - Lifting
    14
  - High Altitude Operation
    14
  - High Temperature Operation
    14
  - Towing
    15
  - Vehicle Mounting
    15
- Pre-Operation Engine Service
  15
  - Oil
    15
  - Fuel
    15
  - Battery Connections
    16
  - Muffler Outlet Pipe
    16
  - Spark Arrester
    16
  - Remote Control
    16
- Electrical Connections
  16
  - Machine Grounding
    16
  - Welding Terminals
    17
  - Welding Output Cables
    17
  - Cable Installation
    17
- Auxiliary Power
  17
- Standby Power Connections
  17
  - Connection of Lincoln Electric Wire Feeders
    18
Operation

20
- Safety Precautions
  20
- General Description
  20
- For Auxiliary Power
  20
- Engine Operation
  20
- Break in Period
  20
- Add Fuel
  20
- Fuel
  20
  - Welding Controls
    21
  - Engine Controls
    22
  - Downhill Pipe (Stick) Welding
    24
  - Duty Cycle
    24
  - Tig Welding
    24
  - Typical Current Ranges for Tungsten Electrodes
    24
  - Arc Gouging
    25
  - Auxiliary Power
    25
  - Wire Welding-CV
    25
Accessories

26
- Field Installed Options / Accessories
  26
Maintenance

27
- Safety Precautions
  27
- Routine Maintenance
  27
- Engine Maintenance Components
  27
- Kubota Diesel Engine
  27
  - Engine Oil Change
    28
  - Oil Filter Change
    28
  - Engine Oil Refill Capacities
    28
  - Air Cleaner Service
    28
- Cooling System
  30
  - Fan Belt
    30
  - Fuel
    30
  - Bleeding the Fuel System
    30
  - Fuel Filter
    31
  - Engine Adjustment
    31
  - Battery Maintenance
    31
  - Servicing Optional Spark Arrestor
    31
  - Welder / Generator Maintenance
    32
    
    Storage
    32
    
    Cleaning
    32
    
    Brush Removal and Replacement
    32

Lincoln Electric RANGER 305 D CE Operator's Manual (54 pages)

Lincoln Electric Welding System User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 1.76 MB

California Proposition 65 Warnings
2
Electric Shock Can Kill
3
Table of Contents
7
Installation

9
- Technical Specifications
  9
  - Safety Precautions
    10
  - Location and Ventilation
    10
  - Stacking
    10
  - Angle of Operation
    10
  - Lifting
    10
  - High Altitude Operation
    10
  - High Temperature Operation
    10
  - Towing
    11
- Pre-Operation Engine Service
  11
  - Oil
    11
  - Fuel
    11
  - Battery Connections
    11
  - Muffler Outlet Pipe
    11
  - Spark Arrester
    12
  - Remote Control
    12
- Electrical Connections
  12
  - Machine Grounding
    12
  - Welding Terminals
    12
  - Welding Output Cables
    12
  - Cable Installation
    13
- Standby Power Connections
  13
- Premises Wiring
  14
- Connection of Lincoln Electric Wire Feeders
  15
Operation

17
- Safety Precautions
  17
- General Description
  17
- For Auxiliary Power
  17
- Engine Operation
  17
- Engine Break in
  17
- Add Fuel
  17
- Fuel
  17
  - Welding Controls
    18
  - Engine Controls
    19
  - Downhill Pipe (Stick) Welding
    21
  - Duty Cycle
    21
  - Tig Welding
    21
  - Typical Current Ranges for Tungsten Electrodes
    21
  - Arc Gouging
    22
  - Wire Welding-CV
    22
  - Auxiliary Power
    23
  - Simultaneous Welding and Auxiliary Power Loads
    23
Accessories

24
- Field Installed Options / Accessories
  24
Maintenance

25
- Safety Precautions
  25
- Routine Maintenance
  25
- Engine Maintenance Components
  25
- Kubota Diesel Engine
  25
  - Engine Oil Change
    26
  - Engine Oil Refill Capacities
    26
  - Air Cleaner Service
    26
- Cooling System
  28
  - Fan Belt
    28
  - Fuel
    28
  - Bleeding the Fuel System
    28
  - Fuel Filter
    29
  - Engine Adjustment
    29
  - Battery Maintenance
    29
  - Servicing Optional Spark Arrestor
    29
- Welder / Generator Maintenance
  30
  - Storage
    30
  - Cleaning
    30
  - Brush Removal and Replacement
    30
- Troubleshooting
  31
  - How to Use Troubleshooting Guide
    31

Lincoln Electric RANGER 305 D CE Operator's Manual (52 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 2.43 MB

California Proposition 65 Warnings
2
Electric Shock Can Kill
3
Ec Declaration of Conformity
7
The Lincoln Electric Company
7
Table of Contents
11
Installation

13
- Technical Specifications
  13
  - Safety Precautions
    14
  - Location and Ventilation
    14
  - Stacking
    14
  - Angle of Operation
    14
  - Lifting
    14
  - High Altitude Operation
    14
  - High Temperature Operation
    14
  - Towing
    15
  - Vehicle Mounting
    15
- Pre-Operation Engine Service
  15
  - Oil
    15
  - Fuel
    15
  - Battery Connections
    16
  - Remote Control
    16
- Electrical Connections
  16
  - Machine Grounding
    16
  - Welding Terminals
    17
  - Welding Output Cables
    17
  - Cable Installation
    17
- Auxiliary Power
  17
- Standby Power Connections
  17
  - Connection of Lincoln Electric Wire Feeders
    18
Operation

20
- Safety Precautions
  20
- General Description
  20
- For Auxiliary Power
  20
- Engine Operation
  20
- Break in Period
  20
- Add Fuel
  20
- Fuel
  20
  - Engine Controls
    22
  - Duty Cycle
    24
  - Downhill Pipe (Stick) Welding
    24
  - Tig Welding
    24
  - Typical Current Ranges for Tungsten Electrodes
    24
  - Wire Welding-CV
    25
  - Arc Gouging
    25
  - Auxiliary Power
    25
Accessories

26
- Field Installed Options / Accessories
  26
Maintenance

27
- Safety Precautions
  27
- Routine Maintenance
  27
- Engine Maintenance Components
  27
- Kubota Diesel Engine
  27
  - Engine Oil Change
    28
  - Engine Oil Refill Capacities
    28
  - Air Cleaner Service
    28
- Cooling System
  30
  - Fan Belt
    30
  - Fuel
    30
  - Bleeding the Fuel System
    30
  - Fuel Filter
    31
  - Engine Adjustment
    31
  - Battery Maintenance
    31
  - Servicing Optional Spark Arrestor
    31
  - Welder / Generator Maintenance
    32
    
    Storage
    32
    
    Cleaning
    32
    
    Brush Removal and Replacement
    32

Lincoln Electric RANGER 305 D CE Operator's Manual (49 pages)

Welding machine

Brand: Lincoln Electric | Category: Welding System | Size: 2.3 MB

California Proposition 65 Warnings
3
Electric Shock Can Kill
4
Table of Contents
6
Installation

8
- Technical Specifications
  8
  - Physical Dimensions
    8
  - Angle of Operation
    9
  - Cold Weather Starting
    9
  - High Altitude Operation
    9
  - High Temperature Operation
    9
  - Lifting
    9
  - Location and Ventilation
    9
  - Safety Precautions
    9
  - Stacking
    9
  - Towing
    10
  - Vehicle Mounting
    10
- Pre-Operation Engine Service
  10
  - Oil
    10
  - Fuel
    10
  - Battery Connections
    11
  - Muffler Outlet Pipe
    11
  - Spark Arrester
    11
  - Remote Control
    11
- Electrical Connections
  11
  - Machine Grounding
    11
  - Welding Terminals
    12
  - Welding Output Cables
    12
  - Cable Installation
    12
- Electrical Device Used with the Ranger 305D
  13
- Standby Power Connections
  14
- Premises Wiring
  15
- Connection of Lincoln Electric Wire Feeders
  16
Operation

18
- Safety Precautions
  18
- General Description
  18
- For Auxiliary Power
  18
- Engine Operation
  18
- Add Fuel
  18
- Break in Period
  18
  - Welding Controls
    19
  - Output Control
    19
- Engine Controls
  20
  - Duty Cycle
    21
  - Tig Welding
    22
  - Typical Current Ranges for Tungsten Electrodes
    22
  - Wire Welding-CV
    23
  - Arc Gouging
    23
  - Auxiliary Power
    24
  - Simultaneous Welding and Auxiliary Power Loads
    24
Accessories

25
- Field Installed Options / Accessories
  25

Lincoln Electric RANGER 305 D CE Operator's Manual (48 pages)

Brand: Lincoln Electric | Category: Welding System | Size: 7.08 MB

Table of Contents
6
Installation
8
Technical Specifications
8
Safety Precautions
9
Location and Ventilation
9
Stacking
9
Angle of Operation
9
Lifting
9
High Altitude Operation
9
High Temperature Operation
9
Towing
10
Vehicle Mounting
10
Pre-Operation Engine Service
10
Oil
10
Fuel
10
Battery Connections
11
Muffler Outlet Pipe
11
Spark Arrester
11
Remote Control
11
Electrical Connections
11
Machine Grounding
11
Welding Terminals
12
Welding Output Cables
12
Cable Installation
12
Electrical Device Used with the Ranger 305D
13
Standby Power Connections
14
Premises Wiring
15
Connection of Lincoln Electric Wire Feeders
16
Operation
17
Safety Precautions
17
General Description
17
For Auxiliary Power
17
Engine Operation
17
Add Fuel
17
Break in Period
17
Engine Controls
19
Duty Cycle
20
Constant Current (Stick) Welding
21
Downhill Pipe (Stick) Welding
21
Tig Welding
21
Typical Current Ranges for Tungsten Electrodes
21
Wire Welding-CV
22
Arc Gouging
22
Auxiliary Power
23
Simultaneous Welding and Auxiliary Power Loads
23
Accessories
24
Field Installed Options / Accessories
24
Maintenance
25
Safety Precautions
25
Routine Maintenance
25
Engine Maintenance Components
25
Kubota Diesel Engine
25
Engine Oil Change
26
Engine Oil Refill Capacities
26

Lincoln Electric RANGER 305 D CE Operator's Manual (48 pages)

Brand: Lincoln Electric | Category: Welding System | Size: 32.96 MB

Table of Contents
6
Installation
8
Technical Specifications
8
Safety Precautions
9
Location and Ventilation
9
Stacking
9
Angle of Operation
9
Lifting
9
High Altitude Operation
9
High Temperature Operation
9
Towing
10
Vehicle Mounting
10
Pre-Operation Engine Service
10
Oil
10
Fuel
10
Battery Connections
11
Muffler Outlet Pipe
11
Spark Arrester
11
Remote Control
11
Electrical Connections
11
Machine Grounding
11
Welding Terminals
12
Welding Output Cables
12
Cable Installation
12
Electrical Device Used with the Ranger 305D (au
13
Standby Power Connections
14
Operation
16
Safety Precautions
16
General Description
16
For Auxiliary Power
16
Engine Operation
16
Add Fuel
16
Break in Period
16
Engine Controls
18
Duty Cycle
20
Tig Welding
21
Typical Current Ranges for Tungsten Electrodes
21
Wire Welding-CV
22
Arc Gouging
22
Auxiliary Power Operation
23
Simultaneous Welding and Auxiliary Power Loads
23
Accessories
24
Field Installed Options / Accessories
24
Maintenance
25
Safety Precautions
25
Routine Maintenance
25
Engine Maintenance Components
25
Kubota Diesel Engine
25
Engine Oil Change
26
Engine Oil Refill Capacities
26
Air Cleaner Service
26

Lincoln Electric RANGER 305 D CE Specification Sheet (8 pages)

Lincoln Electric Welding Inverter and Chopper Specification Sheet

Brand: Lincoln Electric | Category: Welding System | Size: 0.6 MB

Lincoln Electric Categories

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