Related Manuals for Buderus 600 - 11R
Summary of Contents for Buderus 600 - 11R
-
Page 1: Installation And Servicing Instructions
7212 2900 - 02/2006 GB (EN) For the installer Installation and servicing instructions Gas wall hung Boiler condensing Buderus 600 - 11R / 19R / 24R Please read thoroughly... - Page 2 If you have suggestions for improvement or have found discrepancies, please do not hesitate to contact us. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
-
Page 3: Table Of Contents
REMEMBER: Please hand the log book back to the user. Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... -
Page 4: Regulations And Directives
BS 6798 (No cupboard ventilation is required - see 'Air statutory regulations when installing and Supply' for details). operating the system. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... - Page 5 (m /h) concentration of the water treatment product is maintained in accordance with the manufacturer's instructions. Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 6 The system will work more efficiently when the flow temperature is as low as possible. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 7 System examples NOTE System examples are to be regarded as schematic representations only. Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 8 CE REG nr. 63A 05280 Blue Gr / Yel Pump perty rights. fig. 4 Y-plan 230V Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 9 CE REG nr. 63A 05280 Blue Orange Gr / Yel Gr / Yel Pump fig. 6 S-plan 230V Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 10 Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 11 46.8 Multiplying factors for 0.0833 0.109 0.156 other system volumes Table 1 Expansion vessel volumes Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 12 = Room Thermostat = Timer = Thermostatic Radiator Valve = Wiring Centre = Two Port Zone Valve Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
-
Page 13: Installation
Standard emission factor CO mg/kWh <22 Standard emission factor NO mg/kWh <30 Max. pressure drop permitted Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... - Page 14 Height x Width x Depth 700 x 460 x 290 Weight (without casing) 23.5 23.5 23.5 Casing Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
-
Page 15: Dimensions And Connections
CH return Ø22 mm copper Ø22 mm compression fitting CWDO Condensate water drainage outlet G1" OUTSIDE Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... -
Page 16: Boiler Assembly - Exploded View
87. Drain pipe condensate trap / syphon 68. Clip air silencer 78. Clip 88. 60 mm Lipring Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... -
Page 17: Items Supplied With Unit
Take out the condensing gas boiler (fig. 2, item 3) and hang onto the wall bracket (fig. 3). Dispose of packaging. Fig. 3 Installation Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... -
Page 18: Pipe Connections
50 mm per metre of pipe run. If this is can not be achieved, consider the use of a condens pump. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... - Page 19 75 mm min. trap invert Fig. 6 Internal termination of condensate drainage pipe to internal stack Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 20 Fig. 9 External termination of condensate drainage pipe to absorption point Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
-
Page 21: Flue Installation
The flue assembly shall be so placed or shielded as to prevent ignition or damage to any part of the building. Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... - Page 22 – item 3: Flue finishing kit. 415 mm 8 mm Fig. 12 Side flue and rear flue installation Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 23 Maintain a minimum side clearance of 8 mm (see fig. 12). Fig. 14 Vertical flue length Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 24 60/100. Weathering slates for 60/100 and 80/125 Flat roof, pitched roof. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 25 Flue gas testing point Fig. 17 Horizontal flue turret with flue gas testing point Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 26 Fig. 21 Flue terminal position resistant screws. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
-
Page 27: Electrical Connections
The electrical supply for both the boiler and the system must be taken from the same fused spur outlet. Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... - Page 28 Installation 1.8.2 Wiring Diagram Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
-
Page 29: External Control Connections
Fix the wire to terminal "1" and "2" of the volt free connection (fig. 23, item 3). Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... -
Page 30: Commissioning
0.3 bar of the preset lift pres- sure. Release water from the system until the initial system design pressure is reached. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... -
Page 31: Preparing The Boiler For Operation
(fig. 26, item 3) to position “1”. Fig. 25 Purging air from the gas supply system Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... - Page 32 7. Pump over-run time switch (see fig. 27, item 7) The Pump over-run time switch is not applicable to this boiler. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 33 The burner must only be put into operation table 2 Gas-supply types with the correct nozzles (table 3). CAUTION! Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 34 1: Gas valve closed Tighten the screw of the gas testing nipple. item 2: Gas valve open Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 35 5: only used when boiler is in service mode item 6: only used when boiler is in service mode Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 36 17.6 15.9 19.2 16.9 20.8 10.3 18.0 22.4 11.0 19.0 24.0 table 5 Heating capacity Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 37 Fig. 34 Measuring points on exhaust conduit Key to fig. 34: item 1: Exhaust-fume temperature, CO , CO, NO Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 38 20 °C across the boiler is not exceeded. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 39 BENCH- MARK appliance log book and leave this with the customer. Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
-
Page 40: Inspection
Check the hot water cylinder for leakage 3.2.7 Check the programming of the room thermostat Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... -
Page 41: Maintenance
Pull the gas-air unit up and out of bayonet connector (fig. 38, item 2) and remove via front of unit. Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... - Page 42 DO NOT attempt to cut the gasket to size. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 43 (fig. 38, item 2, page 41) and remove via front of unit. Remove rubber seal in combustion chamber from top (fig. 39, item 2, page 41). Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 44 (the final turn of the heat exchanger increases the clearance between the pipes) and insert securing pin. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 45 4.1.4 Re-commission See chapter 2 on page 30. Fig. 47 Removing the condensate trap an syphon Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
-
Page 46: Servicing
“Chimney-sweep” mode, flow-temperature controller by passed, Buderus 600 - 11R / 19R / 24R heating to previously entered flow temperature. Normal heating mode Service mode Reset Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... -
Page 47: Fault Codes
If not replace safety sensor (see subsection 5.3.8, subsection 5.3.9, subsection 5.3.10) Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... - Page 48 Check if the flue gas retarder is installed in the heat exchanger Heat exchanger has a problem Purge heat exchanger Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 49 UBA might be faulty Check the UBA by temporarily connecting a different UBA (see subsection 5.3.3) Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 50 – Press reset. If fault code remains than try to temporarily connect a different UBA (see subsection 5.3.3) Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 51 Check the earthing cable connections (yellow/green wire) Ionisation electrode may be faulty Check the cable on the ionisation electrode Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 52 – Check if for example induction fields interfere with the regulating device – Check if the are any peaks in the electrical network Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 53 Peaks in the electrical network – Check if the are any peaks in the electrical network Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 54 – Check all the wiring – Check the UBA and replace if necessary (see subsection 5.3.3) Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
-
Page 55: Checking And Replacing Parts
Tighten the two screws. Connect system to mains power supply. Fig. 50 Backside of the UBA Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... - Page 56 Turn air silencer tube and pull off from below. Fig. 53 Replacing the fan on the 600 Series: remove the air silencer tube Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 57 Fig. 56 Checking the wiring connections of the UBA Connect system to mains power supply. Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 58 Fig. 59 Buderus 600 - 11R / 19R / 24R: replacing the safety sensor Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 59 Fig. 61 Buderus 600 - 11R / 19R / 24R: checking the flow sensor Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 60 Connect system to mains power supply. Turn the power switch to “I”. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 61 Detach retaining plate of glow ingitor (fig. 65, item 3) and remove glow ingitor. Fig. 66 Disconnect the plug-in cable from the UBA housing Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 62 This is not a servicable part and any fault identified with this component, contact Buderus. Fig. 68 KIM connections Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
-
Page 63: Conversion To Another Type Of Gas
Push safety plate out of way (fig. 71, item 1). Turn air silencer tube and pull off from below. Fig. 71 Remove safety plate Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... - Page 64 Fig. 73 Replacing a gas nozzle Refit all covers. Fig. 74 Place new stickers Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
-
Page 65: Appendix
Kim 164 (19 kw) 73513 Front heat exchanger insulation 78112 Kim 165 (24 kw) 73610 Frontpart heat exchanger Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... -
Page 66: Reports
13. Confirm initial start-up Confirmation of initial start-up by qualified service technician (Company stamp, signature) Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... - Page 67 Notes Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
-
Page 68: Inspection And Maintenance Reports
15. Confirm inspection carried out by qualified service engineer and fill out the Benchmark Company stamp / Date / Signature) Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006... - Page 69 _____________ mbar _____________ mbar _____________ mbar _____________ mbar _____________ mbar _____________ mbar _____________ mbar _____________ mbar Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 70 3. Confirm servicing work Confirmation of servicing carried out by qualified technician Company stamp, signature) Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 71 ___________________ ___________________ ___________________ ___________________ ___________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006...
- Page 72 Fax: 01905 - 456 445 / 455 394 Returns: Tel: 01905 - 752 531 Fax: 01905 - 455 392 Spares: Tel: 01905 - 752 576 Fax: 01905 - 754 620 www.buderus-domestic.co.uk Buderus is a trading name of BBT Thermotechnology UK Ltd.