Cornelius CB1522 Installation Manual
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Cornelius CB1522 Installation Manual

Ntellicarb ice cooled dispenser
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®
INTELLICARB
ICE COOLED DISPENSER
CB1522 (75lbs), CB2323 (80 & 100lbs), and CB3023
(130lbs) with 8X4 carbonator (80lbs) and 12X4
carbonator (75, 100, & 130lbs), with Flexible manifolding.
Installation Manual
Release Date: January 29, 2003
Publication Number: 630460204INS
Revision Date: July 1, 2005
Revision: D
Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.

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Summary of Contents for Cornelius CB1522

  • Page 1 (130lbs) with 8X4 carbonator (80lbs) and 12X4 carbonator (75, 100, & 130lbs), with Flexible manifolding. Installation Manual Release Date: January 29, 2003 Publication Number: 630460204INS Revision Date: July 1, 2005 Revision: D Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
  • Page 2 800-238-3600 Trademarks and copyrights: Aurora, Cornelius, FlavorFusion, Hydro Boost, Optifill, Pinnacle, and Vanguard are regis- tered trademarks of IMI Cornelius Inc. This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius.

  • Page 3: Table Of Contents

    Drop-In Dimensions (CB1522) ........

  • Page 5: Safety

    Personnel exposed to high concentration of CO gas will experience tremors which are followed rapidly by loss of consciousness. © 2003-2005, IMI Cornelius Inc. - 1 - Publication Number: 630460204INS...

  • Page 6: Shipping And Storage

    A freezing ambient environment will cause residual sanitizing solution or water remaining inside the Unit to freeze resulting in damage to the internal components. Publication Number: 630460204INS - 2 - © 2003-2005, IMI Cornelius Inc.

  • Page 7: System Overview

    Shipping weight (approx) ........235 pounds © 2003-2005, IMI Cornelius Inc.

  • Page 8: Drop-In Dimensions (Cb2323)

    Shipping weight (approx) ........285 pounds Publication Number: 630460204INS - 4 - © 2003-2005, IMI Cornelius Inc.

  • Page 9: Installation

    .......not to exceed 3.75 oz/sec Finished Product Flow Rate (.6 gpm) at unit Water pressure: ..................60 psi max. at pump Electrical: ..................... see name plate Water volume......................125 gph Product supply beverage tubing ................375 min. © 2003-2005, IMI Cornelius Inc. - 5 - Publication Number: 630460204INS...

  • Page 10: Delivery Inspection And Unpacking

    Pump &motor assy. 629087457 4" legs Clamps Oetiker Drain pan drain line 167090002 Cold plate drain line 167467072 Merchandiser assy. 166167010 Transformer 630000601 Ftg-3/4 Soc x 3/4 fpt Ftg-3/4 mptx1" barb Publication Number: 630460204INS - 6 - © 2003-2005, IMI Cornelius Inc.

  • Page 11: Installation Procedure

    NOTE: Recommended shut off valve be installed on outlet side of filter system. Run water line from source to inlet connection on booster pump. Connect water line from booster pump outlet to water filter system inlet. © 2003-2005, IMI Cornelius Inc. - 7 - Publication Number: 630460204INS...
  • Page 12 IntelliCarb Drop-In Ice Cooled Installation Guide NOTE: Do not route beverage make up water through polyphosphate feeder. Publication Number: 630460204INS - 8 - © 2003-2005, IMI Cornelius Inc.
  • Page 13 BULK CO TANK Connect bulk CO tank to the secondary regulator mounted on the side of BIB rack. DO NOT USE PRIMARY REGULATOR WITH BULK CO TANKS. © 2003-2005, IMI Cornelius Inc. - 9 - Publication Number: 630460204INS...

  • Page 14: 1522-2323-3023 Drop-In

    Reassemble drip tray, front panel, and cup rest. BRACKET PLUG FITTING TUBING WITH BARB FITTING SCREW OETIKER CLAMP MANIFOLD FRONT CONNECTION CARBONATED WATER OPTION REAR CONNECTION NON-CARB WATER OPTION Publication Number: 630460204INS - 10 - © 2003-2005, IMI Cornelius Inc.

  • Page 15: Conversion Instructions For 1522 Valve #1 From Carb To Non/Carb

    Carbonator Valve motor and pump transformer assembly 10. Connect carbonator motor 3 wire plug to the tower 3 wire harness. Connect the tower 2 wire harness to the transformer. © 2003-2005, IMI Cornelius Inc. - 11 - Publication Number: 630460204INS...
  • Page 16 24V power cord to reach the dispenser. Install the drain hose to the ice bin drain fitting and route the drain hose to a permanent drain. Publication Number: 630460204INS - 12 - © 2003-2005, IMI Cornelius Inc.
  • Page 17 Connect potable water source to remaining syrup systems and flush detergent solution out of syrup systems as instructed in step A preceding. Remove potable water source from the syrup system. © 2003-2005, IMI Cornelius Inc. - 13 - Publication Number: 630460204INS...
  • Page 18 Tank Systems. Noting tanks CO regulator pressure setting observed in step 4 preceding, readjust CO regulator to the observed pressure setting. • Connect tanks containing the product into the system. Publication Number: 630460204INS - 14 - © 2003-2005, IMI Cornelius Inc.
  • Page 19 Operate each valve until product is flowing. Fill the bin with 32°F ice. DO NOT use ice taken directly from the freezer. Adjust the brix (water-to-syrup ratio) for post-mix valves. © 2003-2005, IMI Cornelius Inc. - 15 - Publication Number: 630460204INS...

  • Page 20: Adjust Water-To-Syrup Ratio

    100 psi Pushbutton Cornelius 130 psi Flowmatic 100 psi Lever Type Cornelius 130 psi Flowmatic 100 psi Autofill Lever Cornelius 130 psi Flowmatic 100 psi Non-Electric Cornelius 130 psi Publication Number: 630460204INS - 16 - © 2003-2005, IMI Cornelius Inc.

  • Page 21: Cold Plate Plumbing & Wiring Diagram For Cb2323 & Cb3023 8 Valve

    PLUMBING DIAGRAM WIRING DIAGRAM PROBE VALVE VALVES CO-2 24 VAC SODA OUT VALVE WIRE HARNESS WATER IN VALVE CARBONATOR LOCKOUT GRND SWITCH WATER CARBONATOR DISPENSING VALVES WIRE HARNESS 24 VAC MERCH. (SOME UNITS) 115 VAC WATER OUT - S GROUND M1 1 M2 2 M3 3...

  • Page 22: Cold Plate Plumbing & Wiring Diagram For Cb2323 6 Valve

    PLUMBING DIAGRAM WIRING DIAGRAM PROBE VALVE VALVES CO-2 24 VAC SODA OUT VALVE WIRE HARNESS WATER IN VALVE CARBONATOR LOCKOUT GRND SWITCH WATER CARBONATOR DISPENSING VALVES WIRE HARNESS 24 VAC MERCH. (SOME UNITS) 115 VAC WATER OUT - S GROUND POWER M1 1 M6 6...

  • Page 23: Cold Plate Plumbing & Wiring Diagram For Cb1522 6 Valve

    PLUMBING DIAGRAM WIRING DIAGRAM PROBE VALVE VALVES CO-2 24 VAC SODA OUT VALVE WIRE HARNESS WATER IN CARBONATOR GRND WATER CARBONATOR DISPENSING VALVES WIRE HARNESS 24 VAC MERCH. (SOME UNITS) 115 VAC S1 1 WATER OUT - S2 GROUND POWER SUPPLY WIRE WATER IN...

  • Page 24: Intellicarb Back Room Plumbing And Settings

    IntelliCarb Drop-In Ice Cooled Installation Guide IntelliCarb Back Room Plumbing and Settings Publication Number: 630460204INS - 20 - © 2003-2005, IMI Cornelius Inc.

  • Page 25: Removal And Installation Of Carbonator

    10. Disconnect the barb fitting on the Carbonator lines to the coldplate tubes. 11. Disconnect probe wire from pump and motor harness. 12. Cut the silicone seal with putty knife around Carbonator a minimum of 1.5” deep and remove. © 2003-2005, IMI Cornelius Inc. - 21 - Publication Number: 630460204INS...

  • Page 26: Carbonator Installation

    12. Apply insulation tape as needed to cover tubes on Carbonator. 13. Remove and clean all foreign substance from bin and replace ice. 14. Replace Sanitary Plate, Sliding Lid, Drip Tray, Splash Panel and Cup Rest. Publication Number: 630460204INS - 22 - © 2003-2005, IMI Cornelius Inc.

  • Page 27: Manifold Parts Breakdown (1522, 2323, 3023)

    BRKT MANIFOLD BLOCK 77051500 FITG-VAL DOLE ELB 102 DEGREE 309854000 CLAMP OETR 413 OPEN STPLS #10.5 630201532 BRKT RETAINER MANIFOLD 630600024 HOSE .375 B 5.00” C-PLT TO MANIFOLD BLOCK © 2003-2005, IMI Cornelius Inc. - 23 - Publication Number: 630460204INS...

  • Page 28: Cb 1522 Intellicarb Stainless Tower 75Lb With 12 X 4 Carbonator

    629087457 Pump Asy MTR 3.50SPC 163518000 Conn Elec Mate-N-Lok 630000952 Hose Asy Carb to C-PLT S-Tube 1522 168462002 Plug-Butn 1/2 Hole STNI 630201516 Lid Top 1522 Sliding (not shown) Publication Number: 630460204INS - 24 - © 2003-2005, IMI Cornelius Inc.

  • Page 29: Cb 2323 Intellicarb Stainless Tower 100Lb With 12 X 4 Carbonator

    630000951 Hose Ass’y, Carb to Cold Valves only) Plate 318308000 Thread Rolling Screw, 630000952 Hose Ass’y, Carb to Cold Phil Pan Hd., No. 10-32 Plate S-Tube By 1-In. Long © 2003-2005, IMI Cornelius Inc. - 25 - Publication Number: 630460204INS...

  • Page 30: Cb 2323 Intellicarb Stainless Tower 80Lb With 8 X 4 Carbonator

    Wire Harness (Opti-Fil 630000952 Hose Ass’y, Carb to Cold Valves only) Plate 318308000 Thread Rolling Screw, 630000951 Hose Ass’y, Carb to Cold Phil Pan Hd., No. 10-32 Plate By 1-In. Long Publication Number: 630460204INS - 26 - © 2003-2005, IMI Cornelius Inc.

  • Page 31: Cb 3023 Intellicarb Stainless Tower 130Lb With 12 X 4 Carbonator

    Plug-Butn 1/2 Hole STNI 629087457 Pump Asy Mtr 630300373 Harn Wire Jumper (Opti- 630001001 Hose Asy Carb to C-Plt S-Tube Fill only) 318308000 Screw TR 10-32 PAPH 630001006 32 SS HRD © 2003-2005, IMI Cornelius Inc. - 27 - Publication Number: 630460204INS...

  • Page 32: Troubleshooting

    D. Warm product-No ice in bin, D. Replenish ice, break ice up to bridged ice on cold plate or eliminate bridging, unplug the plugged drain. drain. Publication Number: 630460204INS - 28 - © 2003-2005, IMI Cornelius Inc.
  • Page 33 If maximum water supply pressure is within 20 PSI of CO pressure, install water pressure regulator. C. Check source of electrical supply C. No power. and for loose connections. © 2003-2005, IMI Cornelius Inc. - 29 - Publication Number: 630460204INS...
  • Page 34 B. Repair or replace liquid level con- control. trol. C. Insufficient water supply. C. Check that water supply is on. Also check for clogged water fil- ter, ruptured tank or bad double check valve. Publication Number: 630460204INS - 30 - © 2003-2005, IMI Cornelius Inc.
  • Page 35 H. Flat drinks. H. Draw drinks against side of glass or cup. Check for insufficient CO contamination, bad check valve, ruptured CO line © 2003-2005, IMI Cornelius Inc. - 31 - Publication Number: 630460204INS...

  • Page 36: Warranty

    IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workman- ship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country, please write, fax, or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase.
  • Page 38 IMI Cornelius Inc. www.cornelius.com...

This manual is also suitable for:

Cb2323Cb3023

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