Honda CRF450X 2005 Service Manual page 335

Motorcycle
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FRONT
WHEEL/ SUSPENSION/
STEERING
Remove the
steering
damper from the
oil.
Drain
the
damper
oil
from
the sub
tank.
Gauge
th
e
depth between the
spring
seati
ng
surface
of
the
fre
e piston and su rface
o
f
the
damper
case
using
the
special tool as shown.
TOOL:
Depth
gauge
07AM
J
-MENA100
Before using
the
1001
,
make
su re
th at
the shoul-
d
ered
end
of
the probe is
extending
from the coliar
side
of
the
depth
gauge.
Insert the
co
llar
o
f
the
depth
gauge
into
the
sub
tank. Loosen
the
thumb
screw and
lower
th
e
shoul-
dered
end of the
probe unti
l
it stop
s.
Tighten the thumb screw
and remove the
t
ool.
Out of oil:
DEPTH
GAUGE
SCREW
COLLAR
SUB
TANK
Measure
the depth
of the
free piston
with a ca
liper
' - - - - -
-C
C
O
c :-
L-
L A
c -::
R
-
--
-
- - - - - '
by measuring the distance between the
end
of th
e
probe and the
collar.
STANDARD:
27.3
- 27.9 mm
(1.07
-
1.10 in
)
at
o
il t em
perature
2
0~
C
(68°FJ
Measu
re
the
oil
temperature.
If
measured temperature is
other than
20"
e
(68'
f).
refer
to the
oil
chart
(page 14-45).
If
the
measured depth is other than
th
e sta ndard
length,
disassemble
the
steering
damper and start
over.
Th
e
depth
of
the
fr
ee
piston
will change acco rding
SHOU
LDERE
D
END
PROBE
to the
oil
t
emperatu re as
shown.
(inl
(mml
Insta
ll
the return
spring
and
washers
into the
damper
case.
Apply
damper
oil
to
a
new
a-ring and
inst
all
it
to
the
end cap
groove_
Install
the
end cap.
1.14
29
'"
1.10
'"
,.
"
,.
"
1.02
28.5
215
"
26.5
"
'"
25.5
Oc-----~,.;----~"';------;;:60I.C)
,c,
---~.:.;-----c,;;"' ;----,;
'
40(.F\
14-45

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