Starter Clutch Installation - Honda CRF450X 2005 Service Manual

(
Ins tall the primary
drive gesr with the
punch mark facing
out.
CLUTCH/STARTER CLUTCH/KICKSTARTER/GEARSHIFT LINKAGE
Apply transmission oil to the starter driven gear
-"711
STARTER DR:!V'"
sliding surface. .
iii
Install the needle bearing and starter driven gear.
Check that the starter driven gear turns counter-
clockwise smoothly and does not turn clockwise.
INSTALLATION
Apply molybdenum oil solution to the starter gear
holder gear rolling surface.
Install the idle gear and reduction gear A onto the
gear holder.
Apply t ransmissi on oil to the gear holder bolt
threads.
Install the gear holder assembly and bolts.
Tighten the bolts to the specified torque.
TORQUE: 18 N·m (1.8 kgf·m , 13 Ibf.ft)
NEE'DLE BEARING
GEAR
Install the starter clutch while aligning its wide cut-
~~~~~~~~~~~~
out in the spl ines with the punch mark on the crank-
shaft.
Install the primary drive gear while align ing its wide
cut-out in the spl ines with the punch mark on the
crankshaft.
Temporarily install the clutch outer guide, needle
~;;~~~~~
bearings and clutch outer.
Insert the gear holder between t he primary drive
and driven gears.
TOOL :
Gear holder, M2.5
07724-0010100 or
07724-001A100
(U.S.A. only)
Apply transmission oil to the primary drive gear bolt
threads.
Install the washer and tighten the primary drive
gear bolt to the specified torque.
TORQUE: 108
N 'm (11.0 kgf ·m,
80
Ibf.ft)
Remove the clutch outer, needle bearings and
clutch outer guide.
11-23