CRANKCASE/CRANKSHAFT /TRANSMISSION/BALANCER
TROUBLESHOOTING
Excessive
noise
•
Worn crankshaft bearings
•
Worn or
damaged
connecting rod big end
•
Worn or
damaged
connecting rod small end
•
Worn balancer shaft
bearings
•
Improper balancer
installation
•
Worn, seized or chipped
transmission
gear
•
Worn or damaged
transmission bearing
Transmission jumps out
of gear
•
Worn gear dogs
•
Worn
gear
shifter groove
•
Bent
shift fork shaft
•
Broken
shift drum stopper arm
•
Broken
shift drum stopper arm spring
•
Worn or bent shift
forks
•
Broken
gearshift spindle
return
spring
Hard to
shift
•
Improper clutch operation
•
Incorrect transmission oil weight
•
Incorrect
clutch
adjustment
•
Bent shift fork
•
Bent fork shaft
•
Bent fork claw
•
Oamaged
shift drum guide grooves
•
Bent shift spindle
Engine
vibration
•
Excessive
crankshaft runout
•
Improper
balancer
timing
l
(
,
13-7