KICK SHAFT AND SHIFT SHAFT
REMOVAL POINTS
Kick shaft assembly
1. Remove:
NOTE:
Unhook the torsion spring 2 from the hole a
in the crankcase.
EC4C3101
Shift guide and shift lever assembly
1. Remove:
NOTE:
The shift lever assembly is disassembled at
the same time as the shift guide.
EC4N3100
Segment
1. Remove:
NOTE:
Turn the segment counterclockwise until it
stops and loosen the bolt.
INSPECTION
Kick shaft and ratchet wheel
1. Check:
EC4C4300
Kick gear, kick idle gear and ratchet wheel
1. Inspect:
4 - 73
ENG
Kick shaft assembly 1
●
Bolt (shift guide)
●
Shift guide 1
●
Shift lever assembly 2
●
Bolt (segment) 1
●
Segment 2
●
Ratchet wheel 1 smooth movement
●
Unsmooth movement → Replace.
Kick shaft 2
●
Wear/damage → Replace.
Spring 3
●
Broken → Replace.
Kick gear 1
●
Kick idle gear 2
●
Ratchet wheel 3
●
Gear teeth a
●
Ratchet teeth b
●
Wear/damage → Replace.