U-Line CLR2060 Installation Manual page 9

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4. Drill hole for upper door hinge (top of panel) (see
Figure 16, Top View).
0.177" diameter
(#16 drill) x 11/16" deep
5. Drill hole for lower door hinge (see Figure 16, Bottom
View).
5/16" diameter x 1/4" deep
CAUTION
It is important to ensure that all drilled holes are drilled to
the correct depth in order to avoid splits in the wood
when hardware is installed.
Installation Instructions
Removing Existing Door
1. Remove top hinge screw pin (7/64" hex key or Phillips
screwdriver, depending on your unit's construction).
Remove the door by tilting forward and lifting off the
bottom hinge pin.
2. Pull door gasket out of the groove (top edge of door
only). Start in the middle and pull outward, moving
toward the edge (see Figure 17). This may take some
force.
Figure 17
3. Remove the three screws located on the back of the
handle (see Figure 18).
02/2005
CLR2060 — Clear Ice Maker
New Handle
Old Handle
Figure 18
4. Remove the top handle and discard. (This handle will be
replaced with the Modified Handle included in the Full
Overlay Door Panel Kit.)
5. Remove the two screws located on both sides of the
lower handle. Remove the handle.
6. Attach the Modified Handle to the lower handle using
the three screws removed in Step 3. Set aside.
7. Slide the existing door panel out of the doorframe.
Attaching the Full Overlay Panel
1. Tap nylon inserts into the top holes drilled in the
overlay panel. Use two #6 screws to attach top pivot
bracket to the overlay panel (see Figure 19).
Typical Wood
Panel
Figure 19
2. If a user-supplied cabinet handle will be used, attach its
hardware to the overlay panel at this time.
3. Place and tape the existing door panel on the back of
the overlay panel (see Figure 20) and drill holes
through both panels according to Figure 21. Remove
tape adjoining the panels and enlarge the six holes in
the overlay panel using a 0.201" (#7) drill.
9
#6 X 5/8"
Flat Head Screw
Two Required
Top Pivot
Plate
8 mm Plug Insert
Two Required
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