Full Overlay Door Panel - U-Line CLR2060 Installation Manual

Full Overlay Door Panel

Door Panel Preparation
A full overlay door panel completely covers the
doorframe and handle to give a built-in appearance. See
your U-Line dealer for the optional Full Overlay Door
Panel Kit (P/N U-OL2015B — Black or P/N U-OL2015W —
White). Appropriate hardware, Modified Handle,
Replacement Hinges and a copy of these instructions will
be included in the kit.
1. Cut the overlay to the following dimensions (see
Figure 15).
Full Overlay Dimensions:
Width: 14-3/4"
Height: 29-7/8"
The door panel must not weigh more than 20 lbs.
3/4"
13/16"
1/8"
1/8"
Relief Notch
for Pivot Plate
Figure 15
IMPORTANT
Rear View of wood panel for right-hand hinge shown. Use
mirror image for left-hand hinges.
2. Create a relief (Figure 15) for pivot plate by cutting
notch in top corner and coinciding back corner of
overlay panel. Refer to Figure 16 for exact
specifications.
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CLR2060 — Clear Ice Maker
Rear View
29-7/8"
of
Wood Panel
14-3/4"
8
13/32"
0.177" Dia. (#16 Drill)
x 11/16" Deep
3/8"
13/16"
Top View
1/8"
13/32"
13/16"
1-17/32"
7/16"
13/16"
5/16" Dia.
x 1/2" Deep
Back View
Figure 16
Route notch in top corner of overlay panel as shown
(see Top and Side Views). Top of notch is entire depth
of panel, front to back.
Width: 13/16"
Depth: 1/8"
Route notch in backside of top corner of overlay panel
(see Back and Side Views).
Width: 13/16"
Depth: 1/8"
Height: 1-17/32" from top edge of panel (less 1/8" for
depth of notch on top of panel)
Radius of corner notch: 1/8" (see Back View)
3. Drill holes for pivot plate mounts (see Figure 16, Back
View).
5/16" diameter x 1/2" deep, from the routed surface
CAUTION
Be careful not to drill too deep! Drilling holes too deep
may destroy your door panel.
™
13/32"
3/8"
Door Bottom:
5/16" Dia. x 1/4" Deep
Chamfer 1/32" x 45°
Bottom View
1/8"
1/8"
1/32" R
1/8" R
3/4"
Side View
02/2005