Page 1 Service and Parts Manual For Models • CO2075FF • 2075R • 2075WC • BI 2015 • • 2075RF • 2015R • 2015WC • CLR2060 • Combo U-CO29FF U-Line Corporation U-Line Corporation 8900 North 55th Street PO Box 245040 Milwaukee, WI 53223 Milwaukee, WI 53224-9540 www.U-LineService.com...
Page 2 Design Features Performance INTRODUCTION Three generations of pride and quality manufacturing and design improvements are built into all U-Line products. The result: U-Line leads the market with innovative technology and superior craftsmanship. This manual contains specific instructions for servicing the U-Line Échelon Products which include these models: •...
Page 3 INTRODUCTION Design Features Performance This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Page 4: Table Of Contents
CO2075FF/2075RF/Origins Combo U-CO29FF Models ........17...
Page 5 INTRODUCTION Design Features Performance 2075WC/2015WC Models ............59 Compressor/Electrical Specifications .
Page 6: General Information
The next four digits of the first segment, 3520, represents the shop order number. Order number 3520 is assigned for the Model 75R White-00 units. The second two digit segment, 03, represents the month the unit was made. The third four digit segment, XXXX, is a factory internal control number used at U-Line Corporation. 013520-03-XXXX Month...
Page 7: Limited Warranty
U-Line product to be free from defects in materials and workmanship for a period of five years from the date of purchase. During the initial one-year warranty period for all U-Line products U-Line shall: (1) at U-Line’s option, repair any product or replace any part of a product that breaches this warranty;...
Page 8: Warranty Claims Procedure
Please be sure the claim is legible. If the claim form cannot be read, it will be returned, unpaid. U-Line will not cover part or labor claims for the replacement of a complete ice maker assembly. All ice maker parts are available as replacement parts and are stocked in our inventory. Remember: we do not pay customer education calls.
Page 9: Proof Of Purchase
GENERAL INFORMATION Design Features Performance PROOF OF PURCHASE Proof of Purchase and/or Proof of Install is an important part of the warranty claim process. Sometimes it is difficult to obtain a proper Proof of Purchase/Install for a number of different reasons: •...
Page 10: Parts Listing
It will be noted on your packing list if we require you to return a part or if you may field scrap it. If U-Line requires a defective part to be returned, a prepaid shipping label will be included with your new replacement part.
Page 11: Safety Precautions
GENERAL INFORMATION Design Features Performance SAFETY PRECAUTIONS Do not attempt to service or repair the unit until you have read the entire procedure. Safety items through- out this manual are labeled with Danger, Warning or Caution. DANGER Risk of child entrapment. Before you throw away an old refrigerator or freezer: Take off the doors, leave shelves in place so that children may not easily climb inside.
Page 12: Échelon™ Door Adjustment
Be careful not to lose door closer inserts (see Figure 5). Note: The hinge plate on some Échelon™ models does not have the holes slotted for adjustment. New hinge plates are available from U-Line Customer Service. 3. With door upside-down, inspect the bottom hinge plate mounting holes.
Page 13 GENERAL INFORMATION Design Features Performance 4. If door edge opposite the hinges needs to move up, move plate toward outside of door. If door edge needs to move down, move plate toward inside of door (see Figure 3). Repeat until top edge of door is parallel with top of cabinet and tighten screws securely.
Page 14: Screening Calls
CO2075FF, U-CO29FF 38° fresh food • Is the door sealing properly? If the door is not sealed properly, it allows heat into the unit. U-Line’s war- ranty is 90 days for door adjustments. • Is the condenser clean? U-Line’s warranty does not cover cleaning the condenser.
Page 15 • Is the door sealing properly? U-Line’s warranty is 90 days for door adjustments. • Does the water level need to be adjusted? U-Line’s warranty is 90 days for water level adjustments. • BI•2015 Model Only - Is the temperature control set to the warmest setting? The unit will produce the most ice when set at the warmest setting.
Page 16 SCREENING CALLS Design Features Performance CUSTOMER COMPLAINT When I turn the unit on, all I get is water fill - CLR2060 Model Only • Check to be sure switch is in ice mode. • Once the unit is turned on, there will be a three minute water fill. This will assure that a fresh batch of water has filled the trough.
Page 17: Screening Calls
SCREENING CALLS Design Features Performance NOTES...
Page 18: Co2075Ff/2075Rf/Origins Combo U-Co29Ff Models
CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance COMPRESSOR/ELECTRICAL SPECIFICATIONS OVERLOAD PROTECTOR STARTING RELAY RELAY COVER CAPACITOR UL183-3.1 COMPRESSOR PINS To measure start winding resistance, measure across the C-S pins. To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted to ground.
Page 19: U-Line Frost Free Refrigeration System
CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance U-LINE FROST FREE REFRIGERATION SYSTEM Cooling Mode: • Bypass solenoid valve closed • Evaporator fan operating • Refrigerant flows through capillary tube • Normal vapor/compression cycle refrigeration • Drain heater off Defrost Mode: •...
Page 20: Typical Frost Free Airflow Configuration
CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance TYPICAL FROST FREE AIRFLOW CONFIGURATION Air flow in at evaporator blade Air passes though fin tube evaporator Air flow out at evaporator outlet Condensate drains down past the evaporator, into drain pan, and into condensate pan through drain hose.
Page 21: Refrigeration System Diagnosis Guide
REFRIGERATION SYSTEM DIAGNOSIS GUIDE System Suction Suction Compressor Condenser Capillary Evaporator Wattage Condition Pressure Line Discharge Tube Normal Normal Slightly below Very hot Very hot Warm Cold Normal room temperature Overcharge Higher than Very cold Slightly warm Hot to warm Cool Cold Higher than...
Page 22: Co2075Ff And U-Co29Ff Ice Maker Operation
Note: The refrigeration system operates independently of the ice maker. This is a new design for U-Line. All other U-Line ice makers use a double throw control system where the unit is either in a freeze mode or harvest mode. In the CO2075FF and the U-CO29FF the refrigeration system will cycle on and off depending on the temperature of the freezer.
Page 23: Ice Maker Diagnosis Flow Chart
CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance ICE MAKER DIAGNOSIS FLOW CHART DOES THE UNIT REFRIGERATE? Sealed System Leak Low Voltage Electrical Failure Voltage Drop Compressor Failure Wiring Fan Motor Failure Defrost System Failure DOES THE UNIT HARVEST ICE Freezer Control Open...
Page 24: Troubleshooting
CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance DANGER TROUBLESHOOTING DO NOT service the unit until the main electrical power has been disconnected. 1. Will not eject ice (water frozen) Cause Remedy a. Icemaker control setting too cold. a. Adjust icemaker control warmer (counterclockwise).
Page 25 CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance b. Fan motor stalled. b. Replace fan motor. c. Ice cubes too large. c. Lower water fill adjustment. d. Dirty condenser. d. Clean condenser. e. Bypass valve stuck open. e. Replace bypass valve.
Page 26 CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance d. Defrost drain line not in drain pan. d. Position drain line in drain pan. e. Crack in water line. e. Replace water line. 13. Water leak (inside unit) Cause Remedy a. Ice maker assembly fill cup obstructed.
Page 27: Disassembly Procedures
CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance U-LINE1004 DISASSEMBLY PROCEDURES Note: Échelon models do not require removal of the ice maker or freezer housing to access the fan motor, drain or evaporator. To replace evaporator fan motor: 1. Disconnect unit from power source.
Page 28: Replacing Ice Maker Assembly
CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance REPLACING ICE MAKER ASSEMBLY U-LINE1001 Unplug unit. Disconnect ice maker wire harness at plug (1). Remove control capillary tube from sensing tube on ice maker assembly (2). Remove water inlet tube. Remove front cover (3).
Page 29: Replacing Mold And Heater
CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance REPLACING MOLD AND HEATER U-LINE1002 1. Remove ice maker assembly. Refer to REPLACING ICE MAKER ASSEMBLY. 2. Remove one stripper screw (1) and stripper. 3. Remove three face plate screws (2) and face plate.
Page 30: Co2075Ff Wiring Diagram
CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance COMBO 2075FF WIRING DIAGRAM POWER CORD ASSEMBLY ROCKER BLACK-HOT SWITCH (SMOOTH) ICEMAKER ASSEMBLY ICEMAKER CONTROL GREEN BLACK-NEUTRAL NO NC GROUND BLACK (RIBBED) YELLOW YELLOW FREEZER CONTROL ORANGE WHITE WHITE BROWN BROWN BLUE WHITE...
Page 31: 2075Rf Wiring Diagram
CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance 2075RF WIRING DIAGRAM BLACK-HOT (SMOOTH) BLACK GREEN BLACK-NEUTRAL GROUND (RIBBED) WHITE TEMP CONTROL WHITE OVERLOAD BLUE WHITE WHITE BLACK BLACK BLACK WHITE WHITE DOOR BROWN LAMP SWITCH BLACK BLUE RELAY EMBRACO COMPRESSOR BYPASS...
Page 32 CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance NOTES...
Page 33 CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance COMBO 2075FF (1 OF 2) 5, 6 11, 12 14 16 25, 26 U-LINE1006...
Page 34: Co2075Ff Parts List
CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance CO2075FF (1 OF 2) For Item #2, see Model 402-CO2075FF Ice Maker (pages 30-31) for separate breakdown. Item Description White Black Stainless Steel Ice Bin Door Hinge 31463 31463 31463 Ice Maker Assembly...
Page 35 CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance COMBO 2075FF (2 OF 2) Alternate Parts for 2003 Design U-LINE1007...
Page 36 CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance COMBO 2075FF (2 OF 2) Item Description White Black Stainless Steel Back Panel 11969 11969 11969 Condenser Fan Blade 5188 5188 5188 Condenser Assembly 2303-FFS 2303-FFS 2303-FFS Condenser Fan Motor 5263 5263 5263...
Page 37 CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance MODEL 402-CO2075FF Note: This ice maker is used only on CO2075FF. 402ICEMAKER.2...
Page 38: Model 402-Co2075Ff Icemaker Parts List
* Parts included in the 150 faceplate assembly. ** Includes the limit switch. U-Line will not pay warranty claims for the replacement of a complete ice maker assembly. Complete ice maker assembly replacement is not necessary. All ice maker parts are available as replacement parts and...
Page 39 CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance MODEL U-CO29FF – 2002 DESIGN (1 OF 2) COMBO29FFe...
Page 40: Model U-Co29Ff - 2002 Design Parts List
CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance MODEL U-CO29FF – 2002 DESIGN (1 OF 2) Item Description White Black Stainless Steel Ice Maker Assembly 402-CO29FF 402-CO29FF Ice Bin Door Hinge 31463 31463 Ice Bin Door 11957-S 11957-S Shelf Trim Strip...
Page 41 CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance MODEL U-CO29FF – 2002 DESIGN (2 OF 2) Alternate Parts for 2003 Design CO29F_2002FFf...
Page 42 CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance MODEL U-CO29FF – 2002 DESIGN (2 OF 2) Item Description White Black Stainless Steel Back Panel 11545-1 11545-1 Fan Blade 5428 5428 Condenser 2303-FFS 2303-FFS Fan Motor 5300 5300 Drain Pan 31550-1-F 31550-1-F...
Page 43: Model U-Co29Ff & Icemaker
CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance MODEL U-CO29FF & ICEMAKER Note: This ice maker is used only on Combo U-CO29F. CO29FICEMAKER...
Page 44: Model 402-Co29Ff Parts List
* Parts included in the 150 faceplate assembly. ** Includes the limit switch. U-Line will not pay warranty claims for the replacement of a complete ice maker assembly. Complete ice maker assembly replacement is not necessary. All ice maker parts are available as replacement parts and...
Page 45 CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance MODEL 2075RF (1 OF 2) 2, 3 7, 8 20, 21 U-LINE1008...
Page 46: Model 2075Rf Parts List
CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance MODEL 2075RF (1 OF 2) Item Description White Black Stainless Steel Freezer Shelf 2348 2348 2348 Lamp Bulb 31317 31317 31317 Lens Cover 11859 11859 11859 Hinge Assembly Top R/H 11898-S-KIT 11898-S-BLK 11898-S-SS...
Page 47 CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance MODEL 2075RF (2 OF 2) U-LINE1009...
Page 48 CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance MODEL 2075RF (2 OF 2) Item Description White Black Stainless Steel Back Panel 11969 11969 11969 Condenser Fan Blade 5188 5188 5188 Condenser Assembly 2303-FFS 2303-FFS 2303-FFS Condenser Fan Motor 5263 5263 5263...
Page 49 CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance NOTES...
Page 50: 2075R/2015R Models
2075R/2015R MODELS Design Features Performance COMPRESSOR/ELECTRICAL SPECIFICATIONS EMI30HER OVERLOAD PROTECTOR STARTING RELAY RELAY COVER UL183-3 COMPRESSOR PINS To measure start winding resistance, measure across the C-S pins. To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted to ground.
Page 51: Refrigeration System
2075R/2015R MODELS Design Features Performance REFRIGERATION SYSTEMS Normal Vapor/Compression Cycle Refrigeration • Refrigerant is pumped from the compressor to the condenser as a high pressure, high temperature vapor. • As the refrigerant cools in the high pressure condenser, the vapor condenses to liquid. During this phase change, a great amount of heat is rejected with the help of the condenser fan.
Page 52: Refrigeration System Diagnosis Guide
REFRIGERATION SYSTEM DIAGNOSIS GUIDE System Suction Suction Compressor Condenser Capillary Evaporator Wattage Condition Pressure Line Discharge Tube Normal Normal Slightly below Very hot Very hot Warm Cold Normal room temperature Overcharge Higher than Very cold Slightly warm Hot to warm Cool Cold Higher than...
Page 53: Troubleshooting
2075R/2015R MODELS Design Features Performance DANGER TROUBLESHOOTING DO NOT service the unit until the main electrical power has been disconnected. 1. Not refrigerating (compressor and fan are operating) Cause Remedy a. Little or no frost pattern on evaporator. a. Check for sealed system leak or restriction. 2.
Page 54: 2075R/2015R Wiring Diagram
2075R/2015R MODELS Design Features Performance 2075R/2015R WIRING DIAGRAM BLACK BLACK CONTROL BLACK DOOR LAMP SWITCH OVERLOAD BLUE WHITE GREEN GROUND RELAY EMBRACO 2015R ONLY COMPRESSOR WHITE WHITE POWER CORD ASSEMBLY BLACK-NEUTRAL (RIBBED) GREEN GROUND BLACK-HOT SMOOTH U-LINE42113...
Page 55 2075R/2015R MODELS Design Features Performance MODEL 2075R 2, 3 5, 6 33, 34 25, 26 U-LINE1010...
Page 56: 2075R Parts List
2075R/2015R MODELS Design Features Performance MODEL 2075R Item Description White Black Stainless Steel Evaporator Assembly 2333-S 2333-S 2333-S Lamp Bulb 31317 31317 31317 Light Cover 11859 11859 11859 Hinge Assembly Top R/H 11898-S-KIT 11898-S-BLK 11898-S-SS Door Handle Top 11926-4-KIT 11926-4-BLK Door Handle Bottom 11927-4-KIT 11927-4-BLK...
Page 57 2075R/2015R MODELS Design Features Performance MODEL 2015R 2, 3 5, 6 32,33 26, 27 U-LINE1011...
Page 58: 2015R Parts List
2075R/2015R MODELS Design Features Performance MODEL 2015R Item Description White Black Stainless Steel Evaporator Assembly 2878-01-S 2878-01-S 2878-01-S Lamp Bulb 31317 31317 31317 Light Cover 11859 11859 11859 Hinge Assembly Top R/H 11898-S-KIT 11898-S-BLK 11898-S-SS Door Handle Top 11926-6-KIT 11926-6-BLK Door Handle Bottom 11927-6-KIT 11927-6-BLK...
Page 59 2075R/2015R MODELS Design Features Performance NOTES...
Page 60: 2075Wc/2015Wc Models
2075WC/2015WC MODELS Design Features Performance COMPRESSOR/ELECTRICAL SPECIFICATIONS EMI30HER OVERLOAD PROTECTOR STARTING RELAY RELAY COVER UL183-3 COMPRESSOR PINS To measure start winding resistance, measure across the C-S pins. To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted to ground.
Page 61: Refrigeration System
2075WC/2015WC MODELS Design Features Performance REFRIGERATION SYSTEMS Normal Vapor/Compression Cycle Refrigeration • Refrigerant is pumped from the compressor to the condenser as a high pressure, high temperature vapor. • As the refrigerant cools in the high pressure condenser, the vapor condenses to liquid. During this phase change, a great amount of heat is rejected with the help of the condenser fan.
Page 62: Refrigeration System Diagnosis Guide
REFRIGERATION SYSTEM DIAGNOSIS GUIDE System Suction Suction Compressor Condenser Capillary Evaporator Wattage Condition Pressure Line Discharge Tube Normal Normal Slightly below Very hot Very hot Warm Cold Normal room temperature Overcharge Higher than Very cold Slightly warm Hot to warm Cool Cold Higher than...
Page 63: Troubleshooting
2075WC/2015WC MODELS Design Features Performance DANGER TROUBLESHOOTING DO NOT service the unit until the main electrical power has been disconnected. 1. Not refrigerating (compressor and fan are operating) Cause Remedy a. Little or no frost pattern on evaporator. a. Check for sealed system leak or restriction. 2.
Page 64: 2075Wc/2015Wc Wiring Diagram
2075WC/2015WC MODELS Design Features Performance 2075WC/2015WC WIRING DIAGRAM CONTROL BLACK WHITE BLACK BLACK DOOR LAMP SWITCH OVERLOAD BLUE WHITE GREEN BLACK WHITE GROUND EMBRACO 2015WC RELAY ONLY COMPRESSOR ROCKER WHITE SWITCH POWER CORD ASSEMBLY BLACK-NEUTRAL BLACK (RIBBED) GREEN GROUND BLACK-HOT (SMOOTH) U-LINE42110...
Page 65 2075WC/2015WC MODELS Design Features Performance MODEL 2075WC 1, 2 31, 32 24, 25 U-LINE1018...
Page 66: 2075Wc Parts List
2075WC/2015WC MODELS Design Features Performance MODEL 2075WC Item Description White Black Stainless Steel Lamp Bulb 31317 31317 31317 Light Cover 11859 11859 11859 Wine Rack Assembly 2346-S 2346-S 2346-S Hinge Assembly Top R/H 11995-S-KIT 11995-S-BLK 11995-S-SS Door Handle Top 11993-4-KIT 11993-4-BLK Door Assembly 80-17004-02...
Page 67 2075WC/2015WC MODELS Design Features Performance MODEL 2015WC 1, 2 31, 32 25, 26 U-LINE1019...
Page 68: 2015Wc Parts List
2075WC/2015WC MODELS Design Features Performance MODEL 2015WC Item Description White Black Stainless Steel Lamp Bulb 31317 31317 31317 Light Cover 11859 11859 11859 Wine Rack Assembly 2350-S 2350-S 2350-S Hinge Assembly Top R/H 11995-S-KIT 11995-S-BLK 11995-S-SS Door Handle Top 11993-6-KIT 11993-6-BLK Door Gasket 31493-8-WHT...
Page 69 2075WC/2015WC MODELS Design Features Performance NOTES...
Page 70: Bi 2015 Model
2015 MODEL • Design Features Performance COMPRESSOR/ELECTRICAL SPECIFICATIONS EMI50HER OVERLOAD PROTECTOR STARTING RELAY RELAY COVER UL183-3A COMPRESSOR PINS To measure start winding resistance, measure across the C-S pins. To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted to ground.
Page 71: Temperature Control Specifications
2015 MODEL • Design Features Performance TEMPERATURE CONTROL SPECIFICATIONS - DOUBLE THROW ICE MAKER THERMOSTAT These temperature controls use double throw, single pole relays. The sensing tube is inserted into the ice maker mold and senses mold temperature. After ice is sensed in the mold, the contacts at pins 2 and 3 open (stopping the compressor and condenser fan motor) and the contacts at pins 2 and 1 close (starting the ice maker motor).
Page 72: Limit Switch Specifications
2015 MODEL • Design Features Performance LIMIT SWITCH SPECIFICATIONS The Limit Switch is a component of the ice maker wiring harness. 3.00 28.12 UL-LINE1003 Normally Closed Bi-metal Switch Open Temperature: 104 Degrees F Close Temperature: 83 Degrees F The function of this switch is to open in the event of an overheating condition. This bi-metal thermostat uses a set of normally closed contacts and does not initiate the ice harvest cycle.
Page 73: Refrigeration System-Normal Vapor
2015 MODEL • Design Features Performance REFRIGERATION SYSTEMS Normal Vapor/Compression Cycle Refrigeration • Refrigerant is pumped from the compressor to the condenser as a high pressure, high temperature vapor. • As the refrigerant cools in the high pressure condenser, the vapor condenses to liquid. During this phase change, a great amount of heat is rejected with the help of the condenser fan.
Page 74: Refrigeration System Diagnosis Guide
REFRIGERATION SYSTEM DIAGNOSIS GUIDE System Suction Suction Compressor Condenser Capillary Evaporator Wattage Condition Pressure Line Discharge Tube Normal Normal Slightly below Very hot Very hot Warm Cold Normal room temperature Overcharge Higher than Very cold Slightly warm Hot to warm Cool Cold Higher than...
Page 75: Ice Maker Diagnosis Flow Chart
2015 MODEL • Design Features Performance ICE MAKER DIAGNOSIS FLOW CHART DOES THE UNIT REFRIGERATE? Sealed System Leak Low Voltage Electrical Failure Voltage Drop Compressor Failure Wiring Fan Motor Failure DOES THE UNIT HARVEST ICE IF THE EJECTOR BLADES ARE MOVED BY HAND OR WITH A WRENCH ? Temperature Control Failure...
Page 76: Ice Maker Operating Cycles
2015 MODEL • Design Features Performance ICE MAKER OPERATING CYCLES FREEZE CYCLE A. Temperature control terminals 2 and 3 are closed. B. Power to the compressor. C. Power to the condenser fan. HARVEST-1 CYCLE A. Temperature control terminals 2 and 3 are open - 2 and 1 closed. B.
Page 77: Bi • 2015 Cycle Schematics
2015 MODEL • Design Features Performance 2015 CYCLE SCHEMATICS • FREEZE CYCLE black black black SWITCH ground MOTOR brown WATER white VALVE COMP. OVER START LOAD black RELAY black blue HOLD SWITCH LIMIT SWITCH WATER yellow FILL SWITCH TEMP. red NO CONTROL SWITCH orange...
Page 78: Water Fill Cycle
2015 MODEL • Design Features Performance HARVEST-2 CYCLE (Hold Switch In Switched Position) black black black SWITCH ground MOTOR brown WATER VALVE white COMP. OVER START LOAD black RELAY black blue HOLD SWITCH LIMIT SWITCH WATER yellow FILL SWITCH TEMP. red NO CONTROL SWITCH...
Page 79: Bi 2015 Replacing Ice Maker Assembly
2015 MODEL • Design Features Performance 2015 REPLACING ICE MAKER ASSEMBLY • U-LINE1001A 1. Unplug unit. 2. Disconnect ice maker wire harness at plug (1). 3. Remove control capillary tube from sensing tube on ice maker assembly (2). 4. Remove water inlet tube. 5.
Page 80: Bi 2015 Replacing Mold And Heater
2015 MODEL • Design Features Performance 2015 REPLACING MOLD AND HEATER • U-LINE1002 1. Remove ice maker assembly. Refer to REPLACING ICE MAKER ASSEMBLY. 2. Remove one stripper screw (1) and stripper . 3. Remove three face plate screws (2) and face plate. 4.
Page 81: Troubleshooting
2015 MODEL • Design Features Performance DANGER TROUBLESHOOTING DO NOT service the unit until the main electrical power has been disconnected. 1. Will not eject ice (water frozen) Cause Remedy a. Control setting too cold. a. Adjust control warmer (counterclockwise). b.
Page 82 2015 MODEL • Design Features Performance 8. Not freezing (compressor not operating - fan operating) Cause Remedy a. Relay defective. a. Replace relay. b. Overload defective (open). b. Replace overload. c. Compressor defective. c. Replace compressor. 9. Not freezing (compressor and fans not operating) Cause Remedy a.
Page 83: Bi 2015 Wiring Diagram
2015 MODEL • Design Features Performance 2015 WIRING DIAGRAM • 220V ICEMAKER ICEMAKER ASSEMBLY CONTROL COND YELLOW YELLOW NO NC BLACK WHITE WHITE BROWN BROWN BLACK BLACK ORANGE 5 PIN CONNECTOR BROWN WHITE OVERLOAD WHITE NC NO BLACK (BLACK) HOLD WATER NEUTRAL (BLUE)
Page 84 2015 MODEL • Design Features Performance NOTES...
Page 85 2015 MODEL • Design Features Performance MODEL BI 2015 • 3, 4 26, 27 U-LINE1013...
Page 86: Bi • 2015 Parts List
2015 MODEL • Design Features Performance MODEL BI 2015 • For Item #32, see Model 402-BI 2015 Ice Maker (pages 76-77) for separate breakdown. • Item Description White Black Stainless Steel Ice Bucket 31430 31430 31430 Hinge Assembly Top R/H 11898-S-KIT 11898-S-BLK 11898-S-SS...
Page 87 2015 MODEL • Design Features Performance MODEL 402-BI 2015 • 402ICEMAKER.1...
Page 88: Model 402-Bi • 2015 Ice Maker Parts List
Motor 628109 U-Line will not pay warranty claims for the replacement of a complete ice maker assembly. Complete ice maker assembly replacement is not necessary because all ice maker parts are available as replacement parts and are stocked in our inventory.
Page 89 2015 MODEL • Design Features Performance NOTES...
Page 90: Clr2060 Model
CLR2060 MODEL Design Features Performance ELECTRICAL SPECIFICATIONS STARTING RELAY 3/4" OVERLOAD PROTECTION UL303 Compressor Pins To measure start winding resistance, measure across the C-S pins. To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted to ground.
Page 91: Leveling And Installation Requirements
CLR2060 MODEL Design Features Performance LEVELING AND INSTALLATION REQUIREMENTS It is extremely important that the unit is level. If it is not level, the ice mold will not fill evenly. This can cause a reduction in ice rate, uneven sized cubes or water spilling into the storage area which will cause the ice in the bin to melt prematurely.
Page 92: Gravity Drain Installation
CLR2060 MODEL Design Features Performance GRAVITY DRAIN INSTALLATION Plumbing installation must observe all state and local codes. These guidelines must be followed when installing drain lines to prevent water from flowing back into the ice maker storage bin and potentially flowing onto the floor causing water damage: •...
Page 93: Connecting A Drain Pump
If your CLR2060 is not equipped with a factory installed pump, a P60 drain pump is available through your Dealer, or direct from U-Line. If a pump other than the U-Line P60 drain pump is to be used, it must meet the following specifications: •...
Page 94: Automatic Clean Cycle Instructions
Use only U-Line Ice Machine Cleaner (part number 41978). Use only U-Line Ice Machine Cleaner (part number 41978). It is a violation of Federal law to use this solution in a manner inconsistent with its labeling. Use of any other cleaner can ruin the finish of the evaporator and will void the warranty.
Page 95: Sequence Of Operation
INTRODUCTION Design Features Performance SEQUENCE OF OPERATION On initial start-up or restart, closing of bin thermostat, the toggle switch is in the ICE position: 1. The water solenoid valve and hot gas solenoid valve are opened (energized) for 180 seconds (three minutes).
Page 96 CLR2060 MODEL Design Features Performance CIRCULATION EVAPORATOR PUMP EVAPORATOR ACCUMULATOR WATER TROUGH HOT GAS VALVE COMPRESSOR CONDENSER DRYER THERMISTOR SENSING POINT UL304 CYCLE DESCRIPTION INITIAL START-UP FREEZE CYCLE HARVEST CYCLE TIME (MINUTES) WATER FILL VALVE HOT GAS VALVE WATER CIRCULATION PUMP COMPRESSOR CONDENSER FAN ENERGIZED...
Page 97: Thermistor
Thermistors generally fail due to moisture or physical damage. U-Line “high side” thermistors are encased in a specially-designed, moisture-sealed aluminum block. The thermistor is also mounted to the “high side”...
Page 98: New Clr2060 Control Board Design
NEW CLR2060 CONTROL BOARD DESIGN Models Manufactured After 12/1/03 U-Line has started manufacturing the CLR2060 with a revised electronic control board. The new control board design is similar to the control board used on the CLRCO2075 Clear Ice Maker/Refrigerator. This new board will have the advanced diagnostics that the CLRCO board has and the components can be tested in the same manner.
Page 99 INTRODUCTION Design Features Performance The diagnostic LED shown below will specify the following: CLR2060 BOARD Part# 68003 COMPRESSOR This LED will be used to display WATER error codes. VALVE Not a relay PUMP E_SP-003 1. One Flash - Indicates the overflow protection circuit is open (only on P-60 pump equipped units).
Page 100: Low Side Pressure Changes
CLR2060 MODEL Design Features Performance Low Side Pressure Changes The chart above shows the low side pressure changes through the cycles of a CLR2060 unit. It shows that dur- ing a harvest cycle, the low side pressures climb to nearly 60 psig. When the freeze cycle starts, the pressure quickly drops to approx.
Page 101: Refrigeration System Diagnostic Guide
REFRIGERATION SYSTEM DIAGNOSIS GUIDE System Suction Suction Compressor Condenser Capillary Evaporator Wattage Condition Pressure Line Discharge Tube Normal Normal Slightly below Very hot Very hot Warm Cold Normal room temperature Overcharge Higher than Very cold Slightly warm Hot to warm Cool Cold Higher than...
Page 102: Ice Thickness Adjustment
Differences are as follows: • Dimples. U-Line clear ice cubes have “dimples” on one side from the cascading water process. • Cube Variations. Cubes made from different batches,...
Page 103 CLR2060 MODEL Design Features Performance To adjust: DANGER Disconnect power to the ice maker before making any ice thickness adjustments. 1. Disconnect power to the unit. ACCESS PANEL SCREWS ICE003 Figure 3 2. Remove the screws securing the front access panel (see Figure 3). ICE CUBE THICKNESS ADJUSTMENT DIAL IS FACTORY SET TO 0.
Page 104 CLR2060 MODEL Design Features Performance 3. Locate the ice cube thickness adjustment dial on the control board (see Figure 4). Turn the dial clockwise (+ number) to thicken or counterclockwise (- number) to thin the ice bridge. IMPORTANT The door should never be flush with the top of the cabinet. Even when level, the top edge of the door will be 1/8"...
Page 105: Ice Production Rates
CLR2060 MODEL Design Features Performance ICE PRODUCTION RATES Ambient Temp/Water Temp degrees F Approximate Ice Production (lbs/day) 50/50 60/50 70/50 80/50 90/70 100/70 NOTE These characteristics will vary depending on operating conditions, condenser cleanliness, installation, and application.
Page 106: Troubleshooting
Lower ice rate is normal with high ambient temperatures. b. Deposit build-up on evaporator grid. b. Run the unit through a clean cycle. Use only U-Line Ice Machine Cleaner. c. Ice thickness dial set incorrectly. c. Adjust ice thickness dial accordingly. d. Dirty condenser coil.
Page 107 Replace bypass valve. d. Deposit build-up on evaporator grid. d. Run unit through the clean cycle. Use only U-Line Ice Machine Cleaner. If scale or mineral deposits accumulate on grid, cubes will not fall freely. 7. Ice is slow to release from evaporator...
Page 108 Consult a plumber. b. Deposit build-up on evaporator grid. b. Run the unit through a clean cycle. Use only U-Line Ice Machine Cleaner. c. Water splashing on cubes. c. Adjust water flow above evaporator. 12. Unit not freezing (compressor and fan...
Page 109 Obstruction in fan blade. d. Remove obstruction. REPLACEMENT PARTS: Use only genuine U-Line replacement parts. The use of non U-Line parts can reduce ice rate, cause water to overflow from ice maker mold, damage the unit, and may void...
Page 110: Clr2060 Wiring Diagram
RELAY THERMISTOR PINK PINK WATER CONNECTOR CONTROL BOARD EMBRACO PUMP WITH GREEN P60 WASTE PUMP COMPRESSOR GROUND YELLOW YELLOW U-LINE P60 WHITE WASTE WATER PUMP WHITE HOT GAS SOLENOID SWITCH CLOSED BROWN POSITION BETWEEN WHITE ROCKER BLACK PURPLE CLEAN SWITCH...
Page 111 CLR2060 MODEL Design Features Performance CLR2060 - CLEAR ICE MAKER (1 OF 2) 2, 3 U-LINE1016...
Page 112: Clr2060 Parts List
CLR2060 MODEL Design Features Performance CLR2060 - CLEAR ICE MAKER (1 OF 2) Item Description White Black Stainless Steel Hinge Assembly-Top R/H 11898-S-KIT 11898-S-BLK 11898-S-SS Door Handle-Top 11926-6-KIT 11926-6-BLK Door Handle Bottom 11927-6-KIT 11927-6-BLK 11927-6-BLK Door Gasket Assembly 12094-06-S 12094-04-S 12094-05-S Door Assembly 80-17007-02...
Page 113 CLR2060 MODEL Design Features Performance CLR2060 - CLEAR ICE MAKER (2 OF 2) U-LINE1017...
Page 114 31614 Tube Retainer 26009 26009 26009 Parts Not Shown Item Description White Black Stainless Steel U-Line Specified CLR2060 Cleaner - 6 Applications Per Order 41978 41978 41978 U-Line Specified Drain Pump Kit ULN-P60-00 ULN-P60-00 ULN-P60-00 Alternate Parts 2005 Model Compressor...
Page 115 CLR2060 MODEL Design Features Performance NOTES...
Page 116 FAX PARTS ORDER FORM FAX # 414-354-7905 Account# ____________________________________ Ship to:______________________________________ Bill to: ______________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ Attention: Date:________________________________________ P.O. ________________________________________ Phone#______________________________________ Fax# ________________________________________ PART# COLOR DESCRIPTION MODEL SERIAL UNIT IN NUMBER WARRANTY? SPECIAL INSTRUCTIONS: All part shipments will be sent ground delivery. We have air shipment available at an additional cost to you.
Page 117 Design Features Performance...
Page 118 P.O. Box 245040 Milwaukee, WI 53224-9540 Phone 414.354.0300 FAX 414.354.7905 P/N 30-10010 (Rev. 3/05) Printed in U.S.A. Ken Cook Co.

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U-Line Echelon CO2075FF Service And Parts Manual

General Information

Screening Calls

Co2075Ff/2075Rf/Origins Combo U-CO29FF Models

2075R/2015R Models

2075WC/2015WC Models

Bi 2015 Model

CLR2060 Model

Quick Links

Troubleshooting

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