Endress+Hauser prosonic M FMU 40 Operating Instructions Manual
With hart and 4 ... 20 ma ultrasonic level measurement
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- Description of functions (88 pages) ,
- Description (80 pages) ,
- Description of instrument functions (80 pages)
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Summary of Contents for Endress+Hauser prosonic M FMU 40
- Page 1 prosonic M BA 237F/00/en/03.03 52010990 Valid as of software version: FMU 40/41/43 V 01.02.00 (amplifier) V 01.02.00 (communication) with HART and 4 ... 20 mA Ultrasonic Level Measurement Operating Instructions FMU 41 FMU 43 FMU 40 HART FIELD COMMUNICATION PROTOCOL...
- Page 2 Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Short instructions KA 183F/00/a2/02.02 Prosonic M - Quick Setup 52010993 Contrast: measured value dist./ meas value Group selection basic setup tank shape medium process empty blocking full dist./ check...
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Page 3: Table Of Contents
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Table of contents Safety instructions ....4 Maintenance and repairs..43 Designated use . -
Page 4: Safety Instructions
Safety instructions Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Safety instructions Designated use The Prosonic M is a compact measuring device for continuous, non-contact level measurement. Depending on the sensor, the measuring range is up to 15m in fluids and up to 7m in bulk solids. -
Page 5: Notes On Safety Conventions And Symbols
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Safety instructions Notes on safety conventions and symbols In order to highlight safety-relevant or alternative operating procedures in the manual, the following conventions have been used, each indicated by a corresponding symbol in the margin. -
Page 6: Identification
Identification Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Identification Nameplate ENDRESS+HAUSER Made in Germany PROSONIC-M D-79689 Maulburg Order Code: Ser.-No.: IP68 / NEMA 6P Profibus PA Foundation Fieldbus 90 … 253 V AC 4VA 10,5 …32 V DC 1W 14 …... -
Page 7: Certificates And Approvals
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Identification Safety instructions Additional safety instructions (XA, ZE, ZD) are supplied with certified device versions. Refer to the nameplate for the names of the safety instructions that apply to your device variant. -
Page 8: Installation
Installation Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Installation Dimensions F12 housing T12 housing ca. 86 ENDRESS+HAUSER ENDRESS+HAUSER Prosonic M Prosonic M FMU 40 FMU 41 60 AF 60 AF G2” G1½” 2 NPT 1½ NPT Ø... -
Page 9: Installation Variants
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Installation Installation variants 3.2.1 Installation variants FMU 40, FMU 41 Installation with counter nut Installation with sleeve Sealing ring (EPDM) supplied counter nut (PA) supplied for G 1½” and G 2”... -
Page 10: Installation Conditions
Installation Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Installation conditions 3.3.1 Installation conditions for level measurements 1/6D α L00-FMU4xxxx-17-00-00-de-005 • Do not install the sensor in the middle of the tank (3). We recommend leaving a distance between the sensor and the tank wall (1) measuring 1/6 of the tank diameter. - Page 11 Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Installation 3.3.3 Installation conditions for flow measurements • Install the Prosonic M at the inflow side, as close above the maximum water level H as possible, plus the blocking distance BD.
- Page 12 Installation Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Example: Triangular weir min. 2 H α (= full calibr.) min. 2 H min. 3 H L00-FMU4xxxx-17-00-00-en-012...
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Page 13: Measuring Range
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Installation Measuring range 3.4.1 Blocking distance, Nozzle mounting Install the Prosonic M at a height so that the blocking distance BD is not undershot, even at maximum fill level. Use a pipe nozzle if you cannot maintain the blocking distance in any other way. -
Page 14: Installation (Fmu 40/41)
Installation Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA 3.4.2 Safety distance If the level rises to the safety distance SD, the device switches to warning or alarm status. The size of SD can be set freely in the "Safety distance" (015) function.The "in safety distance"... -
Page 15: Installation Check
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Installation Installation check After installing the device, carry out the following checks: • Is the device damaged (visual inspection)? • Does the device correspond to the measuring point specifications for process temperature, process pressure, ambient temperature, measuring range etc. -
Page 16: Wiring
Wiring Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Wiring Electrical connection " Caution! Before connection please note the following: • The power supply must be identical to the data on the nameplate. • Switch off power supply before connecting up the instrument. -
Page 17: Terminal Assignment
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Wiring 4.1.2 Wiring in the housing T12 Unscrew the cover (1) of the separate connection room. Insert cable (2) through gland (3). Connect cable screen to the grounding terminal (4) within the connection room. -
Page 18: Supply Voltage
Wiring Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Supply voltage 4.3.1 HART, 2-wire The following values are the voltages across the terminals directly at the instrument: Current Terminal voltage Terminal voltage Version consumption minimum maximum 2-wire HART... -
Page 19: Potential Matching
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Wiring Potential matching L00-FMP4xxxx-17-00-00-yy-043 1: external ground terminal of the transmitter Connect the equipotential bonding to the external ground terminal of the transmitter. " Caution! In Ex applications, the instrument must only be grounded on the sensor side. Further safety instructions are given in the separate documentation for applications in explosion hazardous areas. -
Page 20: Operation
Operation Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Operation Display and operating elements 5.1.1 On-site display VU 331 The LCD module VU 331 for display and operation is located beneath the housing cover. The measured value is legible through the glass in the cover. Open the cover to operate the device. - Page 21 Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Operation 5.1.3 Display symbols The following table describes the symbols that appear on the liquid crystal display: Sybmol Meaning ALARM_SYMBOL This alarm symbol appears when the instrument is in an alarm state. If the symbol flashes, this indicates a warning.
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Page 22: Function Codes
Operation Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Function codes For easy orientation within the function menus, for each function a position is shown on the display. Function Function group L00-FMU4xxxx-07-00-00-en-001 The first two digits identify the function group: •... -
Page 23: Operating Options
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Operation Operating options 5.3.1 4…20 mA output with HART protocol The complete measuring system consists of: - COMMUWIN II - ToF Tool - ToF Tool service adapter Commubox FXA 193... -
Page 24: Operation Using The On-Site Display Vu
Operation Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Operation using the on-site display VU 331 ENDRESS + HAUSER – >3 s L00-FMU4xxxx-19-00-00-en-018 Change from Measured Value Display to Group Selection by pressing F. Press S or O to select the required Function Group and confirm by pressing F. -
Page 25: Operation Using Tof Tool
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Operation Operation using ToF Tool The ToF Tool is a graphical operation software for instruments from Endress+Hauser that operate based on the time-of-flight principle. It is used to support commissioning, securing of data, signal analysis and documentation of the instruments. -
Page 26: Operation With Commuwin Ii
Operation Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA 5.5.3 Envelope curve display The ToF Tool offers easy analysis of the envelope curve via the "Envelope" menu: L00-FMU4xxxx-19-00-00-en-004 Operation with Commuwin II Commuwin II is an operating software with graphical support (MS Windows) for intelligent transmitters with the communication protocols Rackbus, Rackbus RS-485, HART and PROFIBUS-PA communication protocols. -
Page 27: Operation Using A Hart Handheld Terminal Dxr
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Operation Operation using a HART handheld terminal DXR The operating menu of the Prosonic M can be accessed via the HART handheld terminal DXR 275. FMU43: LIC0001 Online 1->Group Select... -
Page 28: Lock/Unlock Configuration
Operation Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Lock/unlock configuration 5.8.1 Software security locking Enter a number ¼ 100 in the "unlock parameter" (0A4) function in the "diagnostics" (0A) function group. symbol appears on the display. Inputs are no longer possible. -
Page 29: Resetting An Interference Echo Suppression
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Operation 5.10 Resetting an interference echo suppression (tank map) It is always advisable to reset the interference echo suppression (tank mapping) when: • a device with an unknown history is used •... -
Page 30: Commissioning
Commissioning Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Commissioning Commission the Prosonic M in the following stages: • Installation check • Power-up device • Basic calibration • Measuring signal check using the envelope curve The chapter describes the commissioning process using the on-site display. -
Page 31: Basic Calibration
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Commissioning Basic calibration The "Basic setup" (00) function group lists all the functions which are required for a standard measurement task to commission the Prosonic M. When you have completed your input for a function, the next function appears automatically. - Page 32 Commissioning Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Function "prodess conditions" (004) For this function, you have the following options: standard liquids calm surface turb. surface For all fluid applications which do Storage tanks with immersion tube...
- Page 33 Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Commissioning solid dusty conveyor belt Test: no filter Dusty bulk solids Bulk solids with rapid level All the filters can be switched off change for purposes of service and diagnosis.
- Page 34 Commissioning Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA 6.2.2 Empty and full calibration 20 mA 100% 4 mA L00-FMU4xxxx-19-00-00-yy-019 Function "empty calibration" (005) In this function, enter the distance E from the sensor membrane to the minimum level (zero point).
- Page 35 Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Commissioning 6.2.3 Interference echo suppression (tank mapping) Function "dist./measured value" (008) In the "dist./meas.value" (008) function, the measured distance D from the sensor membrane to the product surface is displayed together with level L. Check these values.
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Page 36: Envelope Curve
Commissioning Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Function "start mapping" (053) You have the following options for this function: • off: Nothing is suppressed. • on: Starts suppression. Note! If a mapping already exists, it will be overwritten up to the distance specified in the "range of mapping"... - Page 37 Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Commissioning 6.3.3 Function "envelope curve display" (0E3) The envelope curve is displayed in this function. You can use it to obtain the following information: quality of evaluated echo evaluated echo full calibr.
- Page 38 Commissioning Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Horizontal Zoom mode Firstly, go into the envelope curve display. Then press to switch to the envelope curve navigation. You are then in Horizontal Zoom mode. Either is displayed.
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Page 39: Troubleshooting
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Troubleshooting Troubleshooting System error messages 7.1.1 Current error Errors which the Prosonic M detects during commissioning or operation are displayed: • In the "measured value" (000) function • In the "diagnostics" (0A) function group in the "present error" (0A0) function Only the highest priority error is displayed;... - Page 40 Troubleshooting Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Code Error description Action W153 initialising Wait a few seconds; if error is still displayed, switch the power off and on again A231 sensor defect Check connection, if necessary replace HF module or electronics...
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Page 41: Application Errors
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Troubleshooting Application errors Error Example Elimination Measured value (00) is 1. Check empty calibration (005) and incorrect but measured full calibration (006). distance (008) is correct 100% 2. Check linearisation F m/ft –... - Page 42 Troubleshooting Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Error Example Elimination E 641 (echo loss) 1. Check application parameters (002), (003) and (004) 2. If necessary, select a different installation position and/or a larger 100% sensor 3.
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Page 43: Maintenance And Repairs
Spare parts are contained in suitable kits. They contain the related replacement instructions. All the spare parts kits which you can order from Endress+Hauser for repairs are listed with their order numbers in the section "Spare parts". For more information on service and spare parts, contact the Service Department at Endress+Hauser. -
Page 44: Spare Parts (Housing Type F12)
Maintenance and repairs Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Spare parts (housing type F12) Housing F12 standard, complete pre-mounted, incl. nameplate, The spare parts listed are generally suitable cable gland and Teflon filter for use in Ex-devices 543 120 - 0022 G ½"... -
Page 45: Spare Parts (Housing Type T12)
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Maintenance and repairs Spare parts (housing type T12) Housing T12 complete pre-mounted with lid for terminal compartment The spare parts listed are generally suitable for use in Ex-devices certificate... -
Page 46: Return
(from OS 4.6) with Rev. 1, DD 1 8.10 Contact addresses of Endress+Hauser The addresses of Endress+Hauser are given on the back cover of this operating manual. If you have any questions, please do not hesitate to contact your E+H representative. -
Page 47: Accessories
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Accessories Accessories Weather protection cover A Weather protection cover made of stainless steel is available for outdoor mounting (order code: 543199-0001). The shipment includes the protective cover and tension clamp. -
Page 48: Adapter Flange For Fmu 40 / Fmu 41
Accessories Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Adapter flange for FMU 40 / FMU 41 sealing ring adapter flange EPDM (supplied) nozzle sensor L00-FMUX3XXX-00-00-00-en-001 9.3.1 Version with metrical thread (FAU 70 E) Version 12 DN 50 PN 16... -
Page 49: Cantilever
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Accessories Cantilever L00-FMU4xxxx-06-00-00-yy-005 for Sensor Material Order Code 585 mm 250 mm 2 mm 200 mm FMU 40 1.4301 (AISI 304) 52014132 galv. steel 52014131 FMU 41 1.4301 (AISI 304) 52014136 galv. -
Page 50: Mounting Frame For Cantilever
Accessories Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Mounting Frame for Cantilever 33.7 Ø L00-FMU4x-00-00-00-yy-005 Height Material Order Code 700 mm galv. steel 919791-0000 700 mm 1.4301 (AISI 304) 919791-0001 1400 mm galv. steel 919791-0002 1400 mm 1.4301 (AISI 304) -
Page 51: Mounting Bracket For Fmu 43
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Accessories Mounting bracket for FMU 43 Material: 1.4301 Order-Code.: 942666-0000 L00-FMU4x-00-00-00-en-003.eps Commubox FXA 191 HART For intrinsically safe communication with ToF Tool or Commuwin II via the RS 232C- interface. -
Page 52: Remote Display And Operation Fhx 40
Accessories Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA 9.10 Remote display and operation FHX 40 F12 housing (IP 68) Separate housing FHX 40 (IP 65) O rd O rd r. -N r. -N d e : d e : o .:... -
Page 53: Technical Data
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Technical Data Technical Data 10.1 Technical data at a glance 10.1.1 Input Measured variable The distance D between the sensor membrane and the product surface is measured. Using the linearisation function, the device uses D to calculate: •... - Page 54 Technical Data Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Power consumption Version Power consumption 2-wire 51 mW ... 800 mW 4-wire AC max. 4VA 4-wire DC; FMU 40/41 330 mW ... 830 mW 4-wire DC; FMU 43 600 mW ...
- Page 55 Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Technical Data 10.1.5 Ambient conditions Ambient temperature -40 °C ... +80 °C The functionality of the LC display becomes restricted at Tu<-20 °C and Tu>+60 °C. If the device is operated outdoors in strong sunlight, you should use a protective cover.
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Page 56: Appendix
Appendix Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Appendix 11.1 Operating menu basic setup tank shape medium property process cond. empty calibr. full calibr. dome ceiling liquid standard liquid ditance membrane span horizontal cyl. solid < 4mm calm surface to min. - Page 57 Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Appendix dist./meas. value check distance range of mapping. start mapping dist./meas. value the following are manual accept proposed value the following are displayed: distance = ok displayed: - distance membrane...
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Page 58: Operating Matrix (For Commuwin Ii)
Appendix Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA 11.2 Operating matrix (for Commuwin II) L00-FMU4xxxx-13-00-00-en-001... -
Page 59: Measuring Principle
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Appendix 11.3 Measuring principle 20 mA 100% 4 mA L00-FMU4x-15-00-00-de-001 E: Empty distance; F: Span (full distance); D: Distance from sensor membrane - product surface; L: Level; BD: Blocking distance 11.3.1... -
Page 60: Stichwortverzeichnis
Prosonic M FMU 40/41/43 with HART and 4 ... 20 mA Stichwortverzeichnis adapter flange......48 range . - Page 63 Declaration of contamination Dear customer, Because of legal determinations and for the safety of our employes and operating equipment we need this “Declaration of contamination” with your signature before your order can be handled. Please put the completely filled in declaration to the instrument and to the shipping documents in any case. Add also safety sheets and/or specific handling instructions if necessary.
- Page 64 Mexico – México, D.F Croatia – Zagreb Tel. (3) 94 40 80, Fax (9) 54 80 38 Endress+Hauser (México), S.A. de C.V. Endress+Hauser GmbH+Co. Sweden – Sollentuna Tel. (5) 5 55 68 24 07, Fax (5) 5 55 68 74 59 Malaysia –...