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O R I G I N A L I N S T R U C T I O N
6. MAINTENANCE
Every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged
or when recommended. All 'O' rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before
assembling.
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
The airline must be disconnected before any servicing or dismantling is attempted, unless specifi cally instructed otherwise.
It is recommended that any dismantling operation be carried out in clean conditions.
Prior to dismantling the tool, you will need to remove the nose equipment.
For total tool servicing we advise that you proceed with the dismantling of sub-assemblies in the order shown below after
having disconnected the hydraulic hose from the intensifi er unit and the trigger air line from the intensifi er valve, thus
separating the pistol unit from the intensifi er unit.
The potentially dangerous substances that could have deposited on the machine as a result of work processes must
be removed before maintenance.
6.1 DISMANTLING 07535-02500 MK II
PANTOGRAPH ARM DISMANTLING
•
Disconnect Air Supply.
•
Remove the quick coupling from the rear of the tool by sliding the knurled collar rearwards.
•
Remove the 4 mm black tubes that run from the placing tool to the roller lever valve and non return valve. This is achieved by
depressing the fi tting's collar and pulling out the tubes.
•
Using a 28 mm A/F spanner loosen and remove the Locknut 21, (see pages 17 and 18) from the rear of the placing tool.
•
Pull the placing tool assembly forwards out of the tool mounting plate. The roller lever valve may need to be operated by hand
to provide clearance for removal.
•
On assembly lubricate the hole in the tool mounting plate with a light smear of Moly lithium grease (7992-0020).
TOOL LOCATING BLOCK ASSEMBLY
•
Loosen and remove the 2 off Screws 109 on the Placing Tool Locating Block (106) using a 4 mm A/F Hex Wrench.
•
Retain the Spring 110 positioned behind the Tool Location Locking Pin 107.
•
Unscrew the Tool Location Release Screw 108.
•
Clean and replace parts as required.
HORIZONTAL ARM DETAIL
•
Using a 3 mm A/F Hex Wrench, unscrew the 2 off Screws 81 and remove the Tool Stop 76.
•
Depress the outer Collet on the Roller Lever Valve 98 and remove the Black Nylon Tubing 115.
•
Using a 2.5 mm A/F Hex Wrench, unscrew and remove the 2 off Screws 78. Retain the Roller Lever Valve 98.
•
Unscrew the 2 off Screws 79 using a 6 mm A/F Hex Wrench. Retain the Tool Mounting Plate 65.
•
Using a 1" A/F Spanner on the Pivot Block Lower 63, unscrew the Shoulder Screw 86 using an 8 mm A/F Hex Wrench. Lay the
parts on a bench.
•
Using two 10 mm A/F Hex Spanners on each side of the Acorn Nuts 88, unscrew an Acorn Nut from each of 6 off Pivot Pins 69.
•
The 2 off Upper Front Arms 62, 2 off Lower Front Arms 61 and Double Acting Cylinder 96 can now be dismantled. Clean the
Pivot Pins 69. Replace if necessary.
•
Inspect the 4 off Glassier Bearings 104. Replace if necessary.
•
Using a 6 mm A/F Hex Wrench remove the 2 off Screws 80. Remove the Transport Plate 103.
•
Lift the Solid Arm Assembly 75 off the Solid Arm Pivot Pin 71. Inspect the 4 off Flanged Oilite Bushes 105. Replace if necessary.
•
Slide off the Solid Arm Support Washer 74.
•
The Solid Arm Pivot Pin 71 is a press fi t in the Rear Support Column 68. It should only be removed if absolutely necessary.
•
Cut the 2 off Cable Ties 101 and remove the Mandrel Chute 73.
•
Using a 4 mm A/F Hex Wrench unscrew the 3 off Screws 85 and remove the 3 off Cable Cradles 102.
•
Depress the outer Collets on the Elbow Connector 91 and T-Connector 99 and remove the Black Nylon Tube 115.
•
Using a 3 mm A/F Hex Wrench remove the 2 off Screws 82 and remove the Regulator 92 and Valve Mounting Bracket 93.
•
Using a 6 mm A/F Hex Wrench remove the 2 off Screws 79. Remove the Rear Support Column 68.
•
Using a 2.5 mm A/F Hex Wrench remove the Screw 84 and Follower Spring Box 72.
REASSEMBLY
•
Clean all parts and replace as necessary. Assembly is the reverse of the dismantling procedure.
* Refers to items included in the 0753 Mkll service kit. For complete list see page 12.
Item numbers in bold refer to the general assembly and parts list for the 07535-02600 Pantograph Arm on pages 17-18.
IMPORTANT
Safety Instructions appear on page 2.
E N G L I S H
13
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