Servicing The Tool; Maintenance Frequency; Nose Equipment; Daily Servicing - Stanley ProSet XT2 Service Manual

5. SERVICING THE TOOL

5.1 MAINTENANCE FREQUENCY

Regular servicing must be carried out by trained personnel and a comprehensive inspection performed
annually or every 500,000 cycles, whichever is sooner.
DISCONNECT AIR SUPPLY
CAUTION - Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool.
These chemicals may weaken the materials used in these parts.

5.2 NOSE EQUIPMENT

Nose assemblies need to be serviced at weekly intervals or every 5,000 cycles. Hold some stock of all internal
components of the nose assembly and nose pieces, they need regular replacement.
• Disconnect the air supply
• Remove the complete nose assembly using the procedure described in section 3.1.
• Inspect all components. Any worn or damaged parts must be replaced by a new part.
• Particularly check wear on the Jaws (1g).
• Clean all parts and apply moly lithium Grease (07992-00020) to jaws (1g) and taper bore of jaw guide (1f).
• Assemble according to fitting instructions in section 3.2.

5.3 DAILY SERVICING

• Before use, check the tool, hose and couplings for air leaks and oil leaks. If damaged, remove the tool from
service and replace affected items with new parts.
• If there is no filter on the pressure regulator, bleed the airline to clear it of accumulated dirt or water
before connecting the air hose to the tool. If there is a filter, drain it.
• Check that the nose equipment (1) is correct for the rivet to be placed and that it is fitted properly.
• Check that the stroke of the tool meets the minimum specification (ref. 2.1).
• The mandrel collector (3) must fitted to the tool.
• Check that the air chamber is fully tightened onto the tool body.

5.4 WEEKLY SERVICING

• Check the tool, hose and couplings for air leaks and oil leaks. If damaged, remove the tool from service
and replace affected items with new parts.

5.5 SERVICE KIT

For an easy complete service, Stanley Engineered Fastening offers the various tools below.
Item Part Number
1
PRL500-47
2 PSL600CJ-75
3
EN600-22
4
07900-00158
5
07900-00164
6 07900-00351
7 07900-00469
8 07900-00692
9
07900-00692
10
07900-00700
11
07900-00755
Description
11 x 13 Double-end wrench
12 x 14 Double-end wrench
17 Single-ended wrench
2mm Pin Punch
Circlip Pliers
3mm Hexagonal Wrench
2.5mm Hexagonal Wrench
Trigger Valve Extractor
Trigger Valve Extractor
Priming Pump Assembly
Grease - Molykote 111
Item Part Number
12
07992-00020
13 07992-00075
E N G L I S H
Description
Grease - Moly Lithium
Grease - Molykote 55M
15