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Operation
™
LineLazer
Standard Series and High Production (HP) Series
For the application of line striping materials.
For professional use only.
For outdoor use only.
Not for use in explosive atmospheres or hazardous locations.
Maximum Operating Pressure: 3300 psi (22.8 MPa, 228 bar)
Important Safety Instructions
Read all warnings and instructions in this manual and in related manuals.
Be familiar with the controls and the proper usage of the equipment.
Save these instructions.
Related Manuals:
3A3390
Parts
311254
Gun
309277
Pump
3A3428
Auto-Layout Applications Methods
Use only genuine Graco replacement parts.
The use of non-Graco replacement parts may void warranty.
V 200
Airless Line Stripers
HS
3A3426A
EN
ti28012a
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Table of Contents
Related Manuals for Graco LineLazer V 200HS Standard Series
Summary of Contents for Graco LineLazer V 200HS Standard Series
- Page 1 Be familiar with the controls and the proper usage of the equipment. Save these instructions. Related Manuals: 3A3390 Parts 311254 309277 Pump 3A3428 Auto-Layout Applications Methods ti28012a Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.
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Page 2: Table Of Contents
Notes ........61 Graco Standard Warranty ....62... - Page 3 Models LineLazer V 200 Model: Standard Standard HP Auto HP Auto HP Auto HP Reflective HP Reflective HP Reflective 1 Manual Gun 2 Manual Guns 1 Auto Gun 1 Manual Gun 2 Auto Guns 1 Manual Gun 1 Auto Gun 2 Auto Guns 1 Auto Gun 1 PBS Tank...
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Page 4: Warnings
• Check hoses and parts for signs of damage. Replace any damaged hoses or parts. • This system is capable of producing 3300 psi. Use Graco replacement parts or accessories that are rated a minimum of 3300 psi. • Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly. - Page 5 Warnings CARBON MONOXIDE HAZARD Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon monoxide can cause death. • Do not operate in an enclosed area. EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. •...
- Page 6 Warnings TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swal- lowed. • Read Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using. •...
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Page 7: Important Laser Information For Units With Laser
Warnings Important Laser Information for Units with Laser Option LASER LIGHT HAZARD: AVOID DIRECT EYE CONTACT Eye exposure to Class IIIa3/3R levels of laser light can potentially present an eye (retinal) injury hazard, including spot blindness or other retinal injury. To avoid direct eye exposure: •... -
Page 8: Battery Disposal
Warnings Battery Disposal Do not place batteries in the trash. Recycle batteries according to local regulations. To find a recycling location in the USA and Canada call 1-800-822-8837 or go to www.call2recycle.org. ti25930a 3A3426A Operation... -
Page 9: Tip Selection
Tip Selection Tip Selection (cm) (cm) (cm) (cm) LL5213* 2 (5) LL5215* 2 (5) LL5217 4 (10) LL5219 4 (10) LL5315 4 (10) LL5317 4 (10) LL5319 4 (10) LL5321 4 (10) LL5323 4 (10) LL5325 4 (10) LL5327 4 (10) LL5329 4 (10) LL5331... -
Page 10: Component Identification (Llv 200Hs)
Component Identification (LLV 200HS) Component Identification (LLV 200 ti28030a 10 Turn control Display 11 Engine STOP Spray gun control *12 12 volt battery Prime/Spray valve *13 Gun actuator Filter *14 Layout laser Trigger safety 15 Engine kill switch Engine/Controls Drain and siphon tubes *HP Auto Series only. -
Page 11: Grounding Procedure (For Flammable Materials Only)
Grounding Procedure (For Flammable Materials Only) Grounding Procedure 2. Set pump switch to OFF. Turn engine OFF. (For Flammable Materials Only) This equipment must be grounded to reduce the risk of static sparking. Static sparking can cause fumes to ti27504a ignite or explode. -
Page 12: Setup/Startup
Setup/Startup Setup/Startup 6. Set pump switch to OFF. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splash- ti27504a ti23144a ing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before clean- 7. - Page 13 Setup/Startup 10. Start engine: 11. After engine starts, move choke to open. a. Move fuel valve to open. ti27766a ti27616a 12. Set throttle to desired setting. b. Move choke to closed. ti27618a ti28152a ti27617a 13. Digital display is functional after engine starts. c.
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Page 14: Switchtip And Guard Assembly
Setup/Startup 14. Set pump switch to ON (pump is now active). 18. Inspect fittings for leaks. If leaks occur, turn sprayer OFF immediately. Perform Pressure Relief Proce- dure. Tighten leaky fittings. Repeat Startup, steps 1 - 17. If no leaks, continue to trigger gun until sys- tem is thoroughly flushed. -
Page 15: Gun Placement
Gun Placement Gun Placement Install Guns Another option can be to swing the gun out at an angle and rotate the tip guard. This results in better visibility for the user. 1. Insert guns into gun holder. Tighten clamps. ti2777 7a Position Gun 2. -
Page 16: Select Guns (Hp Auto Series)
Gun Placement Select Guns (HP Auto Series) 2. Use the gun trigger control to actuate guns. 1. Use the gun selector buttons to determine which guns are active. Each gun selector has 3 settings: continuous line, OFF and programmed line pattern. ti27881a ti27784a 4 Examples:... -
Page 17: Gun Positions Chart
Gun Placement Gun Positions Chart ti27786a One line One line up to 24 in. (61cm) wide Two lines One line or two lines to spray around obstacles One gun curb Two gun curb Two lines or one line up to 24 in. (61 cm) wide 3A3426A Operation... -
Page 18: Gun Arm Mounts
Gun Placement Gun Arm Mounts 4. Tighten gun arm knob into gun arm mounting slot. This unit is equipped with front and rear gun arm mounts. ti27798a NOTICE Make sure all hoses, cables, and wires are properly routed through brackets and do NOT rub on tire. Contact with tire will result in damaged hoses, cables, and wires. -
Page 19: Installation
Gun Placement Installation No fluid spray 2. Turn screw in handle clockwise if spray icon 1. Install vertical gun mount onto gun bar. appears before fluid spray starts. ti27801a NOTE: Make sure all hoses, cables, and wires are ti27802a properly routed through brackets. No spray icon Trigger Sensor Adjustment 3. -
Page 20: Gun Cable Adjustment
Gun Placement Gun Cable Adjustment 3. Insert plastic cable retainer into cable bracket hole. Adjusting the gun cable will increase or decrease the gap between the trigger plate and the gun trigger. To adjust trigger gap, perform the steps below. Standard Series ti27806a 4. -
Page 21: Straight Line Adjustment
Gun Placement Straight Line Adjustment 4. Roll the striper. Repeat steps 2 and 3 until striper rolls straight. Tighten bolt on wheel alignment plate to lock the new wheel setting. The front wheel is set to center the unit and allow the operator to form straight lines. -
Page 22: Dot Laser (If Applicable)
Gun Placement Dot Laser (if applicable) 4. Route wires from the switch to the battery and con- nect to the (+) and (-) terminals. LASER LIGHT HAZARD. Avoid direct eye contact. 1. Remove battery cover. ti27818a 5. Connect the switch leads to the wire harness. ti27886a 2. -
Page 23: Cleanup
Cleanup Cleanup 4. Clean filter, guard and SwitchTip in flushing fluid. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splash- TI3375A ing fluid and moving parts, follow the Pressure Relief FLUSH Procedure when you stop dispensing and before 5. - Page 24 Cleanup Standard Series ti28021a 3A3426A Operation...
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Page 25: Linelazer V Livelook Display
LineLazer V LiveLook Display LineLazer V LiveLook Display Standard Series SELECTION BUTTONS RESET... Distance, Gallons, Job Mil JOB LOGGING Only active with HP Auto Series. Upgrade with P/N 25A527. CYCLE THROUGH 1950 ps i MENU SCREENS ¹ 46 gal ADJUSTMENT ARROWS M I L AUTO-GUN CONTROL BUTTONS... -
Page 26: Initial Setup (Standard Series)
LineLazer V LiveLook Display Initial Setup (Standard Series) US Units Pressure = psi Volume = gallons The initial setup prepares the striper for operation based Distance = feet on a number of user entered parameters. Language Line Thickness = mil selections and the units of measure selections can be SI Units set before you start or changed later. - Page 27 LineLazer V LiveLook Display 3. Press to select Setup/Information. 6. Push to start calibration. ti27826a 7. Move striper forward. Keep unit aligned with steel tape. 8. Stop when chosen part of unit aligns with 26-ft (8m), or distance entered, on steel tape (25-ft./ 7.6m dis- ti27827a tance).
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Page 28: Striping Mode (Standard Series)
LineLazer V LiveLook Display Striping Mode (Standard Series) M I L ti27889a Operating in Striping Mode Ref. Description 1. Make sure engine is running. Resets Distance, Gallons, Mils *2 Job logging 2. Set pump switch to ON. Scroll between menu screens Line width adjustment buttons *5 Auto gun buttons MIL thickness. -
Page 29: Measure Mode (Standard Series)
LineLazer V LiveLook Display Measure Mode (Standard Series) 2. Press and release . Move striper forwards or backwards. (Moving backwards is a negative dis- Measure Mode replaces a tape measure to measure tance.) distances when laying out an area to be striped. 1. -
Page 30: Setup/Information
LineLazer V LiveLook Display Setup/Information to select Setup/Information. Press to select Language. See Language, page 26. See Calibration, page 26. See Settings, page 31. See Information, page 32. ti27835a 3A3426A Operation... -
Page 31: Settings
LineLazer V LiveLook Display Settings to select Setup/Information. Press open Settings Menu. Chooses the machine type. Necessary for accurate gallon counting. to set time and date. Set units with to adjust screen contrast to the desired value. ti27839a 3A3426A Operation... -
Page 32: Information
LineLazer V LiveLook Display Information to select Setup/Information. Press open Information Menu. Displays and logs life data and striper information. View and test functionality of components. Stroke Counter Touch Pad Buttons Pressure Transducer Engine Voltage Distance Sensor Battery Voltage Logs last four error codes that occurred. Code Description 02 = Over pressure 03 = No transducer detected... -
Page 33: Hp Auto Series And Hp Reflective Series
HP Auto Series and HP Reflective Series HP Auto Series and HP Reflective Series ti28023a 3A3426A Operation... -
Page 34: Linelazer V Livelook Display
LineLazer V LiveLook Display LineLazer V LiveLook Display HP Auto Series CHOOSE BETWEEN HOW THE RED TOGGLE BETWEEN SKIP CYCLE BUTTON ACTUATES THE GUN AND LINE WIDTH DISPLAY ON SCREEN SKIP LINE PRESETS AND SELECTION BUTTON RESET - JOB LOGGING CYCLE THROUGH MENU SCREEN ADJUSTMENT... -
Page 35: Initial Setup (Hp Auto Series)
LineLazer V LiveLook Display Initial Setup (HP Auto Series) US Units Pressure = psi Volume = gallons The initial setup prepares the striper for operation based Distance = feet on a number of user entered parameters. Language Line Thickness = mil selections and the units of measure selections can be SI Units set before you start or changed later. - Page 36 LineLazer V LiveLook Display 6. Press and release gun trigger control to start cali- 3. Press to select Setup/Information. bration. ti27912a 7. Move striper forward. Keep laser dot on steel tape. 8. Stop when laser aligns with 26-ft (8m) or distance entered on steel tape (25-ft./7.6m distance).
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Page 37: Striping Mode (Hp Auto Series)
LineLazer V LiveLook Display Striping Mode (HP Auto Series) 1450 ps i ¹ 30. 8 0. 0 gal M I L ti27844a Ref. Description Operating in Striping Mode Select a “Favorite”, press for less than one sec- ond. Striper must be running before activating gun trigger control. -
Page 38: Measure Mode (Hp Auto Series)
LineLazer V LiveLook Display Measure Mode (HP Auto Series) 2. Press and release gun trigger control. Move striper forwards or backwards. (Moving backwards is a negative distance.) Measure Mode replaces a tape measure to measure distances when laying out an area to be striped. 1. -
Page 39: Layout Mode
LineLazer V LiveLook Display Layout Mode 2. Use gun activation buttons to select guns. Layout Mode is used to calculate and mark parking lot stalls. 1. Use to select Layout Mode. ti27918a 3. Press and release gun trigger control and move striper forward. -
Page 40: Stall Calculator
LineLazer V LiveLook Display Stall Calculator 2. The most recent length measured in Measure Mode is displayed or press gun trigger control to start a new measurement. Press again to stop measuring. Stall Calculator is used to set the stall size. The striper divides the measured length by the stall size to deter- Stall size and calculated number of stalls are both mine the number of stalls that will fit in the length mea-... -
Page 41: Angle Calculator
LineLazer V LiveLook Display Angle Calculator 2. Dot spacing (B) and offset (C) are calculated based on the parameters entered: Angle Calculator is used to determine the offset value Stall angle and dot spacing value for a layout. Stall depth Stall size (width) 1. - Page 42 LineLazer V LiveLook Display 5. Press and release gun trigger control to start mark- 4. Press to transfer calculated dot spacing dis- ing stall size dots. Press and release gun trigger tance to Layout Mode. Save this value in favorites if control to stop marking.
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Page 43: Setup/Information
LineLazer V LiveLook Display Setup/Information to select Setup/Information. Press to select Language. See Language, page 35. See Calibration, page 35. See Settings, page 44. See Information, page 45. See Marker Layout Mode, page 46. ti27858a 3A3426A Operation... -
Page 44: Settings
LineLazer V LiveLook Display Settings to select Setup/Information. Press open Settings Menu. Chooses the machine type. Necessary for accurate gallon counting. to set time and date. Needed for accurate Data Logging. Set units with to adjust screen contrast to the desired value. For programmed skip lines, press to choose: Paint first... -
Page 45: Information
LineLazer V LiveLook Display Information to select Setup/Information. Press open Information Menu. Displays and logs life data and striper information. View and test functionality of component Stroke Counter Touch Pad Buttons Pressure Transducer Engine Voltage Distance Sensor Battery Voltage Clutch Solenoid 1 Solenoid 2 Battery charger stale... - Page 46 LineLazer V LiveLook Display Marker Layout Mode 4. Set gun switch to skip line or solid line. The Marker Layout Mode feature sprays a dot or a series of dots to mark an area. 1. Use to select Setup/Information. Press ti27918a to open Marker Layout Mode.
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Page 47: Data Logging
LineLazer V LiveLook Display Data Logging The LLV control is equipped with Data Logging, which 2. Choose to start recording a new job, view the J-Log, allows the user to recall job data. erase the J-Log, or take a time stamp. 3. -
Page 48: Maintenance
YEARLY OR 2000 HOURS: Replace belt. AFTER EACH 500 HOURS OR 3 MONTHS OF OPER- ATION: Replace hydraulic oil and filter. Use Graco hydraulic oil 169236 (5 gallon/20 liter) or 207428 (1 gal- lon/3.8 liter) and filter 246173. Oil change interval dependent on environmental conditions. -
Page 49: Troubleshooting
Troubleshooting Troubleshooting Problem Cause Solution Gas engine pulls hard (won’t Hydraulic pressure is too high. Turn hydraulic pressure knob counterclock- start). wise to lowest setting. Engine won’t start. Engine switch is OFF. Turn engine switch ON. Engine is out of gas. Refill gas tank. - Page 50 Troubleshooting Problem Cause Solution Displacement pump Strainer is clogged. Clean strainer. operates but output is low on O-ring in pump is worn or damaged. Replace o-ring. See Pump manual 309277. downstroke and/or on both strokes. Intake valve ball is packed with material or is Clean intake valve.
- Page 51 Intake line to pump inlet is not tight. Tighten. Hydraulic motor is worn or damaged. Bring sprayer to Graco distributor for repair. Large pressure drop in fluid hose. Use larger diameter for shorter hose. The sprayer overheats.
- Page 52 Troubleshooting Problem Cause Solution AUTO GUN MODE Auto Gun won’t actuate when Gun is not activated. Press the 1 or 2 button on control to activate a the red button is pressed. gun. Cable is not adjusted properly. Adjust Cable to properly actuate gun trigger, page 20.
- Page 53 Troubleshooting Problem Cause Solution LAYOUT MODE No dots or poor dots in Too small of Dot setting. Increase Dot size, page 39. Layout and Marking Mode. Gun is not activated. Press the 1 or 2 button on control to activate a gun.
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Page 54: Hydraulic Oil/Filter Change
1. Apply a light film of oil on filter gasket. Install drain plug and oil filter. Tighten oil filter 3/4 turn after gas- ket contacts base. 2. Fill with five quarts of Graco hydraulic oil 169236 (5 gallon/20 liter) or 207428 (1 gallon/3.8 liter). This equipment stays pressurized until pressure is 3. -
Page 55: Wiring Diagram (Standard Series)
Wiring Diagram (Standard Series) Wiring Diagram (Standard Series) 3A3426A Operation... -
Page 56: Wiring Diagram
Wiring Diagram (HP Auto Series/HP Reflective Series) Wiring Diagram (HP Auto Series/HP Reflective Series) 3A3426A Operation... -
Page 57: World Symbol Key
World Symbol Key World Symbol Key 3A3426A Operation... -
Page 58: Technical Specifications
Technical Specifications Technical Specifications LineLazer V 200 Standard Series (Models 17H459, 17H461) U.S. Metric Dimensions Height (with handle bar down) Unpackaged - 44.5 in. Unpackaged - 113.03 cm Packaged - 52.5 in. Packaged - 133.35 cm Width Unpackaged - 34.25 in. Unpackaged - 87.0 cm Packaged - 37.0 in. - Page 59 Technical Specifications LineLazer V 200 HP Auto Series (Models 17K582, 17H462, 17K637, 17H463,17K583, 17H464) U.S. Metric Dimensions Height (with handle bar down) Unpackaged - 44.5 in. Unpackaged - 113.03 cm Packaged - 52.5 in. Packaged - 133.35 cm Width Unpackaged - 34.25 in. Unpackaged - 87.0 cm Packaged - 37.0 in.
- Page 60 Technical Specifications LineLazer V 200 HP Reflective Series (Models 17H460, 17J964, 17K585, 17H465) U.S. Metric Dimensions Height (with handle bar down) Unpackaged - 44.5 in. Unpackaged - 113.03 cm Packaged - 52.5 in. Packaged - 133.35 cm Width Unpackaged - 34.25 in. Unpackaged - 87.0 cm Packaged - 37.0 in.
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Page 61: Notes
Notes Notes 3A3426A Operation... -
Page 62: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.