Endress+Hauser OXY5500 Operating Instructions Manual
Gas analyzer sample conditioning system
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Summary of Contents for Endress+Hauser OXY5500
- Page 1 BA02196C/66/EN/02.23 70208738 Products Solutions Services Operating Instructions OXY5500 Gas Analyzer Sample Conditioning System...
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Page 2: Table Of Contents
Operating Instructions OXY5500 Gas Analyzer Table of Contents 5.4 Checking the SCS installation ......17 About this document ......3 5.5 Starting up the SCS..........18 1.1 Warnings ..............3 5.6 System power up ........... 19 1.2 Symbols on the device ..........3 Appendix A: Specifications and 1.3 U.S. -
Page 3: About This Document
UKSI 2016:1107 for products sold on the market in Great Britain (England, Wales and Scotland). Table 2. Symbols U.S. export compliance The policy of Endress+Hauser is strict compliance with U.S. export control laws as detailed in the website of the Bureau of Industry and Security at the U.S. Department of Commerce. -
Page 4: Introduction
Take a moment to familiarize yourself with this Operating Instruction by reading the "Table of Contents". There are a number of options and accessories available for the OXY5500 analyzers. This manual has been written to address the most common options and accessories. Images, tables, and charts have been included to provide a visual understanding of the analyzer and its functions. - Page 5 Flammable. Gases used in the processing of this analyzer may be extremely flammable. Any work in a hazardous area must be carefully controlled to avoid creating any possible ignition sources (e.g., heat, arcing, sparking, etc.). Toxins. Endress+Hauser analyzers measure a variety of gases, including high-level H S. Follow all safety protocols governing toxic gases and potential leaks.
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Page 6: Manufacturer Address
Operating Instructions OXY5500 Gas Analyzer Failure to follow all directions may result in fire. Failure to follow all directions may result in damage or malfunction of the analyzer. Maximum voltage and current specifications for fuses. Table 6. Instructional symbols 2.4.4... -
Page 7: Safety
OXY5500 Gas Analyzer Operating Instructions Safety Potential risks affecting personnel This section addresses the appropriate actions to undertake when faced with hazardous situations before or during service of the analyzer. It is not possible to list all potential hazards within this document. The user is responsible for identifying and mitigating any potential hazards present when servicing the analyzer. -
Page 8: Scs Overview
OXY5500 Gas Analyzer SCS overview Personnel should have a thorough understanding of the operation of the OXY5500 analyzer and the SCS, including procedures presented here, before operating the sample conditioning system. The process sample at the sample tap may be at a high pressure. A field pressure reducing regulator is located at the sample tap to reduce pressure and enable operation of the sample conditioning system at a low pressure. -
Page 9: Typical Scs Component Overview
Refer to Figure 3 that shows the interface of the probe and the analyzer system. The analyzer system provided by Endress+Hauser is represented by the blue dashed outline. The probe and field pressure reducing station may also be supplied by Endress+Hauser, but is separate from the analyzer system. - Page 10 SCS pressure regulator The OXY5500 analyzer is limited to a maximum 10 psig pressure. To ensure that this pressure is not exceeded, a pressure regulator is provided inside the sample system. Refer to Appendix A → for the correct pressure setting for this regulator.
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Page 11: Scs Installation
5.1.1 Lifting/carrying the SCS At approximately 80 lbs (36.29 Kg) with OXY5500 analyzer and depending on the configuration, the OXY5500 SCS panel or enclosure can easily be lifted from the packaging and moved to the installation location. Lift the enclosure or panel by the mounting brackets using at least two individuals and distribute the weight among personnel to avoid injury. - Page 12 Mounting the standard SCS panel or enclosure The OXY5500 SCS panel or enclosure is manufactured for wall or Unistrut® (or equivalent) metal framing installations. Depending on your application and configuration, the SCS will come mounted on a plate or inside an enclosure.
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Page 13: Installing The Scs Remote Panel
Mounting the SCS remote panel The OXY5500 SCS remote panel is manufactured for wall or Unistrut® (or equivalent) metal framing installations. Depending on your application and configuration, the SCS will come mounted on a plate or inside an enclosure. Refer to Appendix A →... - Page 14 5.3.2 Connecting the SCS remote panel Connect the oxygen sensor from the OXY5500 to the remote panel. Refer to Connecting the oxygen sensor to the remote panel → . Refer to Figure 6 for a view of the oxygen probe.
- Page 15 OXY5500 Gas Analyzer Operating Instructions 5.3.3 Connecting the oxygen sensor to the remote panel The oxygen sensor may be shipped with or without the panel mounting bracket attached. Refer to the appropriate steps below for the configuration received. Oxygen sensor with bracket: Remove the protective red cap from the probe tip.
- Page 16 Operating Instructions OXY5500 Gas Analyzer Figure 9. Oxygen probe bracket installed 5.3.4 Oxygen sensor without bracket Remove the protective red cap from the probe tip. Unscrew the collar from the hex nut and remove the collar. Refer to Figure 10.
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Page 17: Checking The Scs Installation
Confirm that the power is available to the analyzer, and if applicable, that the local switch is off. Confirm that the field analog/digital and alarm signal wiring is connected properly (refer to the OXY5500 Optical Oxygen Analyzer Operating Instructions [BA02195C] for more information). -
Page 18: Starting Up The Scs
Confirm the sample bypass flow and readjust the bypass control valve to the specified setpoint, if necessary. The SCS is now operating with the process sample. Power up the analyzer according to the procedure given in the OXY5500 Optical Oxygen Analyzer Operating Instructions (BA02195C). -
Page 19: System Power Up
Operating Instructions System power up When all the start-up procedures have been completed, follow the steps below to start up the OXY5500 system. The electrical installation to which the apparatus is connected must be protected against transients. The protective device has to be set at a level not exceeding 140% of the peak rated voltage values at the power supply terminals (according to clause 13.c) of standard EN 60079-15). -
Page 20: Appendix A: Specifications And Drawings
8 kg (18 lbs.) 8 kg (18 lbs.) 36.29 kg (80 lbs.) 40.82 kg (90 lbs.) Enclosure Type SS304, SS316 optional Table 8. OXY5500 SCS specifications User adjustable. Refer to the OXY5500 Optical Oxygen Analyzer Operating Instructions (BA02195C) for analyzer specifications. Endress+Hauser... - Page 21 OXY5500 Gas Analyzer Operating Instructions Figure 13. SCS, panel mount, standard configuration, dimensions Endress+Hauser...
- Page 22 Operating Instructions OXY5500 Gas Analyzer Figure 14. SCS, panel mount, standard configuration Endress+Hauser...
- Page 23 OXY5500 Gas Analyzer Operating Instructions Figure 15. SCS, panel mount, standard configuration with H2S purge Endress+Hauser...
- Page 24 Operating Instructions OXY5500 Gas Analyzer Figure 16. SCS, remote mount, standard configuration, dimensions Endress+Hauser...
- Page 25 OXY5500 Gas Analyzer Operating Instructions Figure 17. SCS, remote mount, standard configuration Endress+Hauser...
- Page 26 Operating Instructions OXY5500 Gas Analyzer Figure 18. SCS, remote mount, standard configuration with H2S purge Endress+Hauser...
- Page 27 OXY5500 Gas Analyzer Operating Instructions Figure 19. SCS, enclosure, standard configuration, dimensions Endress+Hauser...
- Page 28 Operating Instructions OXY5500 Gas Analyzer Figure 20. SCS, enclosure, standard configuration Endress+Hauser...
- Page 29 OXY5500 Gas Analyzer Operating Instructions Figure 21. SCS, enclosure, standard configuration with H2S purge Endress+Hauser...
- Page 30 Operating Instructions OXY5500 Gas Analyzer Figure 22. SCS, enclosure, heater wiring diagram Endress+Hauser...
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Page 31: Appendix B: Spare Parts
Appendix B: Spare parts Below is a list of spare parts for the OXY5500 sample conditioning system (SCS) with recommended quantities for 2 years of operation. Not all parts listed are included on every analyzer. When ordering, please specify the system serial number to ensure that the correct parts are identified. -
Page 32: Appendix C: Troubleshooting And Maintenance
Pressures and temperatures outside these ranges may provide an inaccurate reading. If the pressure, temperature, or any other readings on the LCD appear suspect, they should be checked against the specifications. Refer to the OXY5500 Optical Oxygen Analyzer Oprating Instructions, BA02195C. Replacing the membrane separator Use the following steps to replace a membrane separator. -
Page 33: Shutting Down The Scs
OXY5500 Gas Analyzer Operating Instructions Check if there are any contaminants or discoloring of the white membrane. If yes, the filter should be replaced. Remove the O-Ring and insert a new membrane filter. Replace the O-Ring on top of the membrane filter. -
Page 34: Troubleshooting
SCS is to be out of service for an extended period or maintenance is required on the line. Troubleshooting Refer to Table 10 for frequently asked questions related to troubleshooting the OXY5500 before contacting the service department. To contact the service department, refer to Service → . -
Page 35: Service
Access to the information above will greatly expedite our response to your technical request. Packing and storage Endress+Hauser’s OXY5500 analyzers and auxiliary equipment are shipped from the factory in appropriate packaging. Depending on the size and weight, the packaging may consist of a cardboard-skinned container or a wooden crate. -
Page 36: Storage
Equipment warranty For a period of 18 months from date of shipment or 12 months in operation, whichever comes first, Endress+Hauser warrants that all products sold by it shall be free from defects in material and workmanship under normal use and service when correctly installed and maintained. - Page 37 OXY5500 Gas Analyzer Operating Instructions www.addresses.endress.com Endress+Hauser...