Related Manuals for Stanley IK900
Summary of Contents for Stanley IK900
- Page 1 Pellet Insert IK900 Instruction Manual Read these instructions carefully before installing, using and servicing the unit. The instruction manual is an integral part of the product.
- Page 2 * The Pellet Burning Free Standing Fires are designed according to EN 14785:2008 Standards * STANLEY disclaims any responsibility for damages to the unit if installed by non-qualified personnel; * STANLEY is not responsible for any damage to units not installed and used in compliance to the instructions included in this manual;...
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Page 3: Table Of Contents
Table of Contents Warranty ................................3 Package Content ..............................3 2.1 Unpacking the insert ............................... 3 Safety Precautions ..............................5 Advice on action in the event of a fire in a chimney (including equipment) ..............5 Technical Specifications ............................6 Installing the Free-Standing Pellet Fire ........................ -
Page 4: Warranty
1. Warranty Your Stanley pellet stove is guaranteed against any part that fails (under normal operating conditions) as detailed in the following table with timelines specified from the date of installation of the appliance. If the stove is not installed within six months of date of purchase, the warranty will commence six months from the date of purchase. - Page 5 With the two latches open, use them as pullers to separate the movable part from the fixed part attached to the pallet. • • Notice. When you open the runner system to the limit, you notice a ledge that locks the moving part, as the ledge passes, •...
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Page 6: Safety Precautions
Do not touch the pellet insert when barefoot or if any part of your body is wet or humid; • Do not tamper with the safety devices or adjustment features without the STANLEY SA manufacturer's authorization; • It is prohibited to cover or reduce the size of the ventilation openings of the installation;... -
Page 7: Technical Specifications
5. Technical Specifications Features Units IK900 Weight Height Width Depth Diameter of the fume discharge pipe Reservoir capacity Maximum heating capacity m³ Maximum overall thermal power Minimum thermal power Minimum fuel consumption kg/h Maximum fuel consumption kg/h Rated electrical current Electric power at start-up (<10 min.) - Page 8 Width (mm) Height (mm) Depth (mm) IK900 As can be seen in figure the insert has two finishing frames to cover bigger openings, giving greater versatility to the insert. • There are two different widths, one of 44 mm and one of 74 mm to finish the equipment’s installation (see point 13).
- Page 9 Figure 6 – Optional extendable table • Connect the 80 mm diameter pipe between the flue gas outlet and the flue outlet to the outside of the building (e.g., fireplace) in accordance with the installation drawings. • After securing the base of the equipment and the chimney being installed place the moving part of the equipment as shown in figure 7.
- Page 10 Push the movable part to the wall so that it slides on the rails. Check the correct sliding and that everything is properly • attached before continuing with the installation. Move the equipment to the end of runner system with open safety latches and once in position, close them to ensure that the equipment is properly placed in the working position.
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Page 11: Installation Of Optional Accessories
• Standard installation of the insert: Figure 12 – Electrical connection 7. Installation of optional accessories Installing the display outside the equipment It is possible to install the display outside the insert. It’s an option that allows the installation of the display where it is most practical, up to a maximum length of 30m using a parallel cable with a 0.75 mm section. - Page 12 3. With the 5 holes open, the next step is to insert the back support plate to be fixed from the inside of the wall. Figure 15 – Installing the display outside the device 4. On the outside, place the front support plate to match the holes previously opened, insert the screws 4x30mm DIN 7991 until it is fully threaded, leaving the two pieces together and the wall between them.
- Page 13 Figure 18 – Installation of the accessories Installation of ventilation grille 1. The grate must be installed at the top of the wall where the equipment is installed to allow the exit of the hot air that accumulates inside the walls, and together with lower grates allows a natural circulation that will cool the interior walls. Once you have chosen the place where the grill will be placed, you should drill a hole in the wall with the help of the plate that will support the back.
- Page 14 Figure 21 – Installation of the accessories 4. On the outside, place the front support plate to match the holes previously opened, insert the screws 4x30mm DIN 7991 until it is fully threaded, leaving the two pieces together and the wall between them. Figure 22 –...
- Page 15 It is very important that the table is levelled, both in depth and width, this will facilitate the extraction of the equipment on the guides and so increasing their life span. To level the table, it is necessary to adjust the legs in height. The attachment to the wall and to the floor will depend on the material from which they are made.
- Page 16 M8x20mm bolt. Do not tighten the bolt tightly to make the rest of the assembly easier. The leg extensions have 5 holes, you must select which to apply as well as the total height of the table. Figure 26 – Auxiliary table assembly 3.
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Page 17: Installation Requirements
5. To place the auxiliary table in its final position, remember that the table has to be installed 62.5 mm from the front wall, as shown in the image. Then mark the four holes of the legs on the floor, drill the holes, you must use the necessary means of fixing as indicated previously. -
Page 18: Installation For Exhaust Gas Systems
The minimum distances from the pellet insert to flammable surfaces as shown in figure 39. At the top of the insert it is necessary to keep a minimum distance of 1 m from the ceiling of the room especially if they contain flammable material in their composition. The base that supports the insert cannot be made of combustible material (e.g., carpet) and adequate protection must always be provided. - Page 19 Figure 40 – Side view of the installation without chimney, example of the inspection point. Failure to comply with these requirements may prevent the correct operation of the unit, resulting in warranty void. Be sure to follow all the instructions on the diagrams. Free Standing Fires operate with the combustion chamber in draught, which is why it is absolutely necessary that they include a fume exhaust duct to adequately extract combustion gases.
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Page 20: Installation With A Chimney
Chimney Termination: A storm cowl termination must be installed to avoid wind effects on the flue, it is also strongtly recommented that the storm cowl incorpoartaes a bird guard. Chimney draught: The Figures below show three standard diagrams, specifying adequate lengths and diameters. Any other type of installation must guarantee a flue draught of 12 Pa (0.12 mbars) measured when hot and at the maximum power. -
Page 21: Fuel
10. Fuel The Free-Standing Pellet Fire operates exclusively with pellets. No other fuel sources are allowed to be used. Only use pellets certified by standard EN 14961-2 grade A1 with a diameter of 6mm and a length of 10-30mm. The pellets may have a maximum humidity content of 8%. To guarantee a good combustion, the pellets must maintain these characteristics so it is recommended that they should be stored in a dry place. -
Page 22: Stop
The pellets are fed through the supply channel to the burning basket (combustion chamber), where they will be ignited using a heat resistor. This process may take 5 to 10 minutes, depending on whether the worm screw used to push through the pellets has been previously filled with fuel or is empty. -
Page 23: Internal Display
13.1 Internal Display The internal display must be used only in case of failure (display without battery) of the external display/command via radio (in this case the control of the equipment goes through the thermostat temperature set on the internal display and the ambient probe reading). -
Page 24: External Display
Visualization of the combustion power in leds L7, L8 and L9 (see following table) L7 / L8 / L9 Display of the selected parameter's value (minimum, average, maximum) Press for 3 seconds - switches the heating system on / off Selection of the parameter to be displayed (heating power, room thermostat, combustion power). -
Page 25: General Menu - Settings Menu
Symbol Meaning Time and day of the week Battery level Active Time Chrono Ambient Temperature Target temperature Combustion power Ventilation level In the Home Menu by pressing the key: • "B1" Removes radio command from Sleep mode. Puts the remote control in Sleep mode. Put radio remote control in Standby (3s). -
Page 26: Settings Menu - Date And Time
In the Menu with B4 and B5 select “Settings” and press B6. Access the Settings Menu In the Settings menu with B4 and B5 select “Language” and press B6. Access the Language Menu In the “Language” menu with B4 and B5 select the desired language and press B6 to validate. -
Page 27: Settings Menu - Remaining Options
In the Menu with B4 and B5 select “Settings” and press B6. Access the Settings Menu In the Settings menu with B4 and B5 select “Date and Time”; Press B6 and the “Date and Time” menu appears. In the Settings menu with B4 and B5 select “Language”... - Page 28 Press key B1 to exit Sleep mode; In the initial menu, press key B6 and the Menu appears. Access the Client Menu In the Menu with B4 and B5 select “Settings” and press B6. Access the Settings Menu In the “Settings” menu with B4 and B5 select the desired submenu;...
- Page 29 When you deactivate the choice option on the main screen by using the B4, or, B5 keys, it is also inactive. In the “Settings” menu with B4 and B5 select “Standby Radio”; Press B6 and the “Radio Standby” menu appears; In this menu with set (B6) you can alternatively activate the Standby mode of the external controller.
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Page 30: General Menu - Power Menu
.2 General Menu - Power Menu Pressing B6 gives access to the following menus, Power, Thermostats and Chrono. With the keys B4 and B5 you must select the desired menu and then press B6 to validate the choice, in this case the Power menu. General Menu Functions Procedure Press key B1 to exit Sleep mode;... -
Page 31: General Menu - Service Menu
In the General menu with B4 and B5 select “Combustion” and press B6; In the “Combustion” menu with B4 and select submenu “Calibration Extrator”; In this menu with B4 and B5 you can adjust the fume extractor speed between -7 (-25%) and 7 (+25%). Access the Combustion Management Menu Calibration Extractor Velocity In the General menu with B4 and B5... - Page 32 In the Service menu with B4 and B5 select the required submenu. Press B6 to go to the desired submenu. Accessing the Service Menu Select Counters pressing validate the entry in this submenu. This function allows you to consult the working hours, the number of ignitions and the number of failed ignitions.
- Page 33 In the “Information” menu with B4 and B5 scroll down to check the different variables; value displayed value measured On-Line. Monitor Menu View In the “Information” menu with B4 and B5 scroll down to check the different variables; value displayed value measured On-Line.
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Page 34: General Menu - Thermostats Menu
In the “Service Menu” menu with B4 and B5 select “Reset Cleaning”; In this function you can turn this function on or off. To return to the Service menu press B3. Access the Reset Cleaning Menu In the Service menu with B4 and B5 select the Squeeze Calibration submenu, pressing on B6 to validate. -
Page 35: General Menu - Chrono Menu
Press key B1 to exit Sleep mode; In the initial menu, press key B6 and the Menu appears. Access the Client Menu In the “Menu” menu with B4 and B5 select the submenu Thermostats; Press B6 and the selected menu appears. Access the different Sub-Menus In the “Thermostats”... - Page 36 Functions Chrono Menu Procedure Press key B1 to exit Sleep mode; In the start menu, press key B6 and the Client Menu appears. Access the Client Menu In the “Menu” menu with B4 and B5 select the desired submenu; Press B6 and the selected menu appears. Access the different Sub-Menus In the “Chrono”...
- Page 37 Functions Chrono Menu Procedure Press key B1 to exit Sleep mode; In the start menu, press key B6 and the Client Menu appears. Access the Client Menu In the “Menu” menu with B4 and B5 select the desired submenu; Press B6 and the selected menu appears. Access the different Sub-Menus In the “Chrono”...
- Page 38 In the “Daily” menu with B4 and B5 select the desired day of the week; Press B6 to validate. Select Day of Week In the “Daily” menu with B4 and B5 select start time; Press B6 to edit; With B4 and B5 select the desired time; Validate with B2 the developed program line (the point “...
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Page 39: List Alarms / Malfunctions / Recommendations
List Alarms / malfunctions / recommendations All alarms cause the machine to shut down with information about the error and activation of the alarm led. It will be necessary to reset the alarm and restart. To reset the machine, press the “On/Off” button for 3 to 4 seconds until you hear a beep, accompanied by the message “Reset alarms in progress”;... -
Page 40: Instruction For Installing The Frame
16. Instruction for installing the frame 16.1 Choice of frame Before installing the frame, it must be verified that the packaging is complete and in perfect condition, any damage or lack of components must be reported before installation. On this equipment it is possible to install different finishing frames. To install the frame you must first check that the frame is compatible with the insert: Thin Frame Interior measurements... -
Page 41: Replenishing Pellets
Figure 35 - Locating the screws to attach the frame to the insert Insert the frame, aligning the insertable bolts with the frame flaps, insert the frame, line up in front of the insert and tighten the screws again to secure the rim (See Figure 51). Place the insert in its operating position and close the two safety latches, if the wall is sensitive to marks it is recommended to leave 1 or 2 mm distance between the rim and the wall. -
Page 42: Maintenance
falling and begin to accumulate in the drawer stop loading. Figure 37 – Drawer for refuelling Figure 38 – Loading head for refueling Maintenance Maintenance is a work of overhaul and mainly cleaning. The periods marked in this manual are indicative and the dirt on the equipment varies greatly according to usage and fuel. - Page 43 Figure 40 – Weekly cleaning Additional Cleaning Every 600-800 kg of pellets, an additional cleaning should be carried out. Open the door, clean the debris that may be on the grate before removing it, remove the grate, drawer and burner, once removed, remove the baffle plate, which is on top of the combustion chamber (figure 44).
- Page 44 Figure 43 – Fume passage cleaning and cast-iron heat exchanger Cleaning the Glass Allow the unit to cool down completely before cleaning the glass. For cleaning, use a specific product following the instructions of the label. Avoid contact between the product and rope gasket and painted metal parts of the unit, as this may cause oxidation. The rope gasket is fixed with glue so any contact with water or any other liquids must be avoided.
- Page 45 Figure 47 – Smoke extractor view The smoke extractor is located on the left side of the equipment, it’s mainly composed of two parts, the body and the motor. To clean the extractor, it is necessary to remove the cap with the motor, remove the screws as shown in Figure 51 with a Phillips screwdriver (PH2).
- Page 46 Figure 49 – Smoke box cover Inside the box there are two smoke deflectors, positioned as shown in figure 53, to carry out a proper cleaning it is necessary to remove them. Figure 50 – Smoke box cover To remove the baffles, you first have to remove 2 M6x20 DIN 912 screws as shown in figure 54. Clean the inside of the smoke box and replace the baffles.
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Page 47: Maintenance Plan And Log
NOTICE! The frequency of maintenance tasks depends on the quality of the pellets. Maintenance Plan and Log To ensure the proper operation of the unit, maintenance operations must be performed, as described in Chapter 19 of this Instruction Manual or in the Maintenance and Cleaning Guide. There are specific maintenance tasks that must be performed by authorised technicians only. -
Page 48: Spare Parts List & Exploded View
20. Spare Parts List & Exploded View Spare Parts List IC0402000030002 Ash Pan IS0069300000E00 Gasket 402x170x4 IS1013200000007 Vermiculite side IS0801030000000 Baffle Plate IS1012200000005 Vermiculite Rear IS0067000000E00 Extractor Gasket 150x110x4 IC0120000260019 Lower Trapdoor Set IC0490000000008 Extractor Fan complete IC0120000260020 Upper Trapdoor Set IC0409000000007 Igniter Tube(22x227) IS0703030000004... - Page 49 IK900 Exploded View.
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Page 50: Maintenance Guide Label
Maintenance Guide Label Figure 52 – Maintenance guide label Note: The safety warnings sticker label is attached from factory to the unit’s pellet lid, in the Portuguese language. Attached to the manual you will find other language versions of the sticker labels (Spanish, English, French and Italian). If necessary, remove the Portuguese language label and replace it with the label in your country’s language. -
Page 51: End Of Life Of A Pellet Insert
End of life of a pellet insert Approximately 90% of the materials used to manufacture these units are recyclable, contributing towards a reduced environmental impact and a more sustainable planet. End-of-life units should be processed by licensed waste operators. We recommend contacting your local council to ensure the unit is collected and handled pursuant to any legal requirements. - Page 52 Disabling Supplied by. Waterford Stanley Ltd., Unit 401-403, IDA Industrial Estate, Cork Road, Waterford, Ireland.