Jacuzzi J-435 Owner's Manual
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Jacuzzi J-435 Owner's Manual

Jacuzzi J-435 Owner's Manual

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J-435
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J-445
EXPORT OWNER'S MANUAL
6530-274EE Rev C

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Summary of Contents for Jacuzzi J-435

  • Page 1 ™ J-435 ™ J-445 EXPORT OWNER’S MANUAL 6530-274EE Rev C...
  • Page 2 Attention New Spa Owner! Congratulations on the purchase of your new Jacuzzi® spa! The following is a list of automated functions performed by your spa. These functions are listed below in an attempt to suppress any operational concerns you may have during the first 24 hours of ownership! Also listed below are important maintenance recommendations you should observe on a regular basis to protect your new investment.

  • Page 3: Table Of Contents

    J-445 Spa Features ..............22 J-445 Massage/Waterfall Selector Diagram ........ 23 J-445 Air Controls Diagram............24 J-435 Spa Features ..............25 J-435 Massage/Waterfall Selector Diagram ........ 26 J-435 Air Controls Diagram............27 10.0 Registration and Start-up ............28 10.1 Start-up Sequence ............... 28 10.2...
  • Page 4 11.9 Adjusting PowerPro™ MX2 Jets..........35 11.10 Adjusting RX Jets ................ 35 11.11 Waterfall Control ................36 11.12 Air Controls .................. 36 11.13 Selecting the Desired Massage Action ........36 11.14 Indicator Light ................36 11.15 Exterior Lights (Optional) ............. 36 12.0 Programming and Operation Instructions .......
  • Page 5 17.0 Circuit Board Wiring Diagrams ..........69 17.1 Export 50Hz Wiring Diagram ............69 17.2 Dip Switch Settings ..............70 17.3 Single Service 50Hz Connection ..........71 17.4 Dual Service 50Hz Connection ............ 72 17.5 Three Service 50Hz Connection ..........72...

  • Page 7: Important Spa Owner Information

    Jacuzzi insulating cover in place at all times when the spa is not in use. Read and carefully follow the requirements for your spa’s support base found in the Section 4.0 titled, “Choosing a Location”...

  • Page 8: Important Safety Instructions For All Spa Owners

    J-445/J-435 Export Important Safety Instructions for all Spa Owners READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY! This spa was manufactured to meet the standards and specifications outlined in the “Virginia Graeme Baker Pool and Spa Safety Act” (VGB Safety Act). When installing and using this spa, basic safety precautions...
  • Page 9 J-445/J-435 Export • A grounding wire connector is provided on this unit to connect a minimum No. 8 AWG (8.4 mm²) solid copper conductor between this unit and any metal equipment, metal enclosures of electrical equipment, metal water pipe, or conduit within 5 feet (1.5m) of the unit.
  • Page 10 J-445/J-435 Export WARNING: RISK OF SEVERE INJURY OR DEATH! • Since excessive water temperatures have a high potential for causing fetal damage during the early months of pregnancy, if pregnant or possibly pregnant, consult your physician before using a spa.
  • Page 11 J-445/J-435 Export WARNING: In addition to maintenance of filters and water chemistry, proper ventilation is recommended to reduce the risk of contracting a waterborne illness (e.g. an infection, bacteria or virus) and/or respiratory ailments that could be present in the air or water.

  • Page 12: Entrapment Risk

    J-445/J-435 Export Entrapment Risk The Consumer Products Safety Commission/USA has reported that users of pools and spas have become entrapped (stuck) to drain and/or suction fittings causing death, drowning, or serious injury (see diagram below). This spa was manufactured to meet the standards and specifica- tions outlined in the “Virginia Graeme Baker Pool and Spa Safety Act”...

  • Page 13: Hyperthermia

    A Warning Sign is provided in your warranty packet. Please install at a location near your spa, where it is visible to users of the spa. For additional or replacement Warning Signs please contact your local Jacuzzi dealer and reference item number #6530-082.

  • Page 14: Important Safety Instructions

    J-445/J-435 Export Important safety instructions When using this electrical equipment, basic safety precautions should always be followed, including the following: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. A green colored terminal or a terminal marked G, Gr, Ground, Grounding or the symbol* is located inside the supply terminal box or compartment.

  • Page 15: Outdoor Location

    J-445/J-435 Export The spa must be installed in such a manner as to provide drainage away from it. Placing the spa in a depression without provisions for proper drainage could allow rain, overflow and other casual water to flood the equipment and create a wet condition in which it would sit in.

  • Page 16: Indoor Location

    J-445/J-435 Export Indoor Location For indoor installations many factors need to be considered before installing a spa indoors. WARNING: In addition to maintenance of filters and water chemistry, proper ventilation is recommended to reduce the risk of contracting a waterborne illness (e.g. an infection, bac- teria or virus) and/or respiratory ailments that could be pres- ent in the air or water.

  • Page 17: Location For The Optional Prolink™ Remote Monitoring System

    Wi-Fi signal at the proposed spa installation site. System and Wi-Fi Router Requirements a. The hardware for the Jacuzzi ProLink™ communicates over a 2.4 GHz home network supporting 802.11b/g wireless technology. The hardware does not support 5 GHz networks.

  • Page 18: General Electrical Safety Instructions

    Nonetheless, this spa must be installed properly to ensure dependable usage. Please contact your local Jacuzzi dealer or local building department should you have any questions regarding your installation. Proper grounding is extremely important. Jacuzzi spas are equipped with a current collector system.

  • Page 19: Electrical Installation Instructions

    J-445/J-435 Export Electrical Installation Instructions IMPORTANT NOTICE: The electrical wiring of this spa must meet the requirements of the National Electrical Code/USA (NEC) and any applicable state or local codes. The electrical circuit must be installed by a qualified electrician and approved by a local building/electrical inspection authority.
  • Page 20 J-445/J-435 Export 9. Connect wires to the terminal block (Figure D). ALL WIRES MUST BE SECURELY CONNECTED or equipment damage could result! 10. Install control access box door and reinstall the foam boards and cabinet panel(s). Figure A J445 J435...
  • Page 21 J-445/J-435 Export Figure B Equipment Area Note: (J-445 model shown) Equipment location and quantity (such as pumps, CLEARRAY system, stereo, drain, heater etc.) varies by model. ProTouch™ Control Panel 10. Power Supply Entrance(s) ProTouch™ Control Box 11. BLUEWAVE® 2.0 Wireless...
  • Page 22 J-445/J-435 Export Figure D (Terminal Block 230V/50z Wire Connection) [refer to pages 69 and 69 for wiring diagram] *IMPORTANT NOTE: Wire connections on controller board must be changed depending on the number of breakers being used, pages 71 and 72.

  • Page 23: Power Requirements

    J-445/J-435 Export Power Requirements Jacuzzi ® spas are designed to provide optimum performance and flexibility of use when connected to their maximum electrical service. They are configured at the factory. The most common electrical connections are listed below: Export 50 Hz (1 Breaker Connection)

  • Page 24: Spa Fill Up Procedure

    Clear all debris from the spa. (Although the spa shell has been polished at the factory, you may want to treat it with a specially formulated spa cleaner.) Consult your authorized Jacuzzi dealer for additional information prior to filling spa.
  • Page 25 J-445/J-435 Export 5. Add Start-Up Chemicals Add the spa water chemicals as recommended by your authorized Jacuzzi spa dealer. See Section titled “Water Quality Maintenance” (page 57) for general guidance. WARNING: RISK OF POISONING OR DEATH. Never leave chemicals opened and accessible to anyone. Use chemicals according to the vendor’s instructions.
  • Page 26 Fill Volume* Dichlor J-445........370 Gal (1,401 L) ......... 9.3 oz J-435........360 Gal (1,363 L) ......... 9.0 oz *Use average fill volume for chemical maintenance 10. Leave spa cover open during this step to allow excessive chemical vapors to exit spa, protecting pillows and plastic knobs from chemical attack.
  • Page 27 Water that is too soft can be corrosive to metal components. 13. Consult your authorized Jacuzzi dealer for chemical recommendations, then add chemicals to hot tub water to achieve a constant sanitizer reading within the levels recommended on the inside cover of this manual.

  • Page 28: Spa Features

    J-445/J-435 Export Spa Features J-445 Spa Features 1. ProTouch™ Control Panel 14. RX Jets (8 ea.) 2. Waterfall Control Valve 15. FX Small Jets (8 ea.) 3. Air Controls (4 ea.) 16. IX Jet Flow Control Valve 4. Adjustable Pillows (4 ea.) 17.

  • Page 29: J-445 Massage/Waterfall Selector Diagram

    J-445/J-435 Export J-445 Massage/Waterfall Selector Diagram Massage Selectors (1-2) • Massage selector 1 diverts jets pump Nº 2 output between jets groups 1a-1b. • Massage selector 2 diverts jets pump Nº 1 output between jets groups 2a-2b. IX Jet Flow Control Valve (3) •...

  • Page 30: J-445 Air Controls Diagram

    J-445/J-435 Export J-445 Air Controls Diagram Air Controls Operation • Rotate air controls 1-4 to add air to designated jet groups. • Footwell IX Jet (5) draws air at all times when jets pump Nº 1 is running. This jet has no air control.

  • Page 31: J-435 Spa Features

    J-445/J-435 Export J-435 Spa Features 1. ProTouch™ Control Panel 14. RX Jets (8 ea.) 2. Waterfall Control Valve 15. FX Small Jets (10 ea.) 3. Air Controls (3 ea.) 16. IX Jet Flow Control Valve 4. Adjustable Pillows (3 ea.) 17.

  • Page 32: J-435 Massage/Waterfall Selector Diagram

    J-445/J-435 Export J-435 Massage/Waterfall Selector Diagram Massage Selectors (1-2) • Massage selector 1 diverts jets pump Nº 2 output between jets groups 1a-1b. • Massage selector 2 diverts jets pump Nº 1 output between jets groups 2a-2b. IX Jet Flow Control Valve (3) •...

  • Page 33: J-435 Air Controls Diagram

    J-445/J-435 Export J-435 Air Controls Diagram Air Controls Operation • Rotate air controls 1-3 to add air to designated jet groups. • Footwell IX Jet (4) draws air at all times when jets pump Nº 1 is running. This jet has no air control.

  • Page 34: Registration And Start-Up

    Follow these steps to register your spa. Figure 10.2a 1. Using your home computer or other device, connect (J-445 shown) to the internet. 2. Go to www.Jacuzzi.com website to register your spa. 3. Click Outdoor Hot Tubs 4. Click For Owners 5. Click Warranty and Manuals 6.

  • Page 35: Protouch™ Control Panel

    The J400 ProTouch system makes operating your spa a breeze. You can navigate through the menus and sub-menus with ease. Simply touch the icons on the LCD display to begin operating your new Jacuzzi spa. A. Home Menu Control Buttons The Home Menu, Figure 10.3a, provides access to spa functions and...
  • Page 36 J-445/J-435 Export = Light Button: Tap to access the menu to operate the lighting options, page 31. = CLEARRAY Button: Tap to activate the CLEARRAY on demand feature, page 35. = Settings Button: Tap to access the programming and setting menus, page 37.

  • Page 37: Operating Instructions

    11.0 Operating Instructions 11.1 ProTouch™ Control Panel Your Jacuzzi spa is equipped with a ProTouch control panel; massage selectors, and air control knobs (page 22). These controls let you operate many of the special functions of your Jacuzzi spa. 11.2 Activating the Jets Pumps From the Home Menu, (Figure 11.2a), tap...

  • Page 38: Music Menu

    J-445/J-435 Export 6:45p LIGHTS Speed: 1 Figure 11.3b Figure 11.3a = Brightness Up Button: Tap to raise the intensity of the lights to the maximum level of 5. The intensity levels are as follows: 5 = 100%, 4 = 80%, 3 = 60%, 2 = 40% and 1 = 20%, 0 = 0%.
  • Page 39 J-445/J-435 Export To access the Music Menu, tap , Figure 11.4a. The display will change to Figure 11.4b. Once you enter the Music Menu, tap the power button to turn the stereo on. Your connected electronic device, Bluetooth or auxiliary, provides the audio entertainment.

  • Page 40: Connecting To The Bluewave 2.0 Wireless Audio System

    J-445/J-435 Export = Back Button: Tap to go back to the previous menu. = Invert Button: Tap to invert the display image. 11.5 Connecting to the BLUEWAVE 2.0 Wireless Audio System A. Connecting with your Bluetooth® device To bridge a connection between the BLUEWAVE 2.0 Wireless Audio System and your Bluetooth®...

  • Page 41: Clearray On Demand

    J-445/J-435 Export = Bass Adjustment: Slide from side to side to adjust Bass the Bass range from -5 to 5. This feature can be used to create a custom sound. Treble = Treble Adjustment: Slide from side to side to adjust the Treble range from -5 to 5.

  • Page 42: Waterfall Control

    Note: Certain jets may draw air even though they are closed. This is considered normal. 11.13 Selecting the Desired Massage Action Your Jacuzzi spa is equipped to allow you to customize the massage action you desire. Each model incorporates a massage selector that allow you to customize the massage and performance by diverting water between various jet systems.

  • Page 43: Programming And Operation Instructions

    J-445/J-435 Export 12.0 Programming and Operation Instructions Your Jacuzzi spa is equipped with setting menus that allow you to pro- gram and activate different components of the spa. With our ProTouch control panel, programming your spa has never been easier. In the sec- tions that follow, we will guide you through the process of programming the spa to fit your personal comfort.

  • Page 44: Programming The Heating Mode

    J-445/J-435 Export 12.1 Programming the Heating Mode Heat & Filter Your Jacuzzi spa is equipped with 3 modes of heating, Figure 12.1a. An automatic mode called Auto “Auto,” where the spa’s temperature is maintained Econo at all times. An energy saving heating cycle called “Econo.”...

  • Page 45: Ecomode Filtration

    J-445/J-435 Export 12.2 EcoMode Filtration This is the default setting for your hot tub. It is a pre-programmed filtration cycle that alternates between one hour on and two hours off. Note: The cycles will only begin on-the-hour. Heat & Filter...
  • Page 46 J-445/J-435 Export A. To change the default cycle: Primary Filter When you enter the menu, “Start” and “12” will be highlighted. Start 12pm 1. Tap to change the hour in 1-hour EcoMode increments. To switch from “AM” to “PM” you must round a 12-Hour period.

  • Page 47: Programming The Secondary Filter

    J-445/J-435 Export 12.4 Programming the Secondary Filter To access the “Secondary Filter” feature, tap from the Heat & Filter Menu, Figure 12.4a, to enter the “Secondary Filter” programming, Figure 12.4b. Heat & Filter Secondary Filter Auto Infrequent Econo Frequent Away Filter Figure 12.4b...

  • Page 48: Water Care Programming

    J-445/J-435 Export 12.7 Water Care Programming Water care is crucial to maintaining a healthy and clean spa. The CLEARRAY water purification system leads the way by sanitizing the water using a UV light bulb. Your spa can be programmed to remind you when to check and replace certain components.
  • Page 49 J-445/J-435 Export B. Programming the Water Change Timer Water Refresh A programmable “Water Refresh” reminder can 60 days left be set to remind you when to drain and refill the spa. Tap (Figure 12.7b) to enter Water Refresh the Programming Menu.

  • Page 50: Optional Wi-Fi Setup (50Hz Models Only)

    J-445/J-435 Export D. Programming the ProClarity Depth Filter Timer A programmable filter timer can be set to remind ProClarity Depth you when to replace the ProClarity Depth Filter. 40 days left (Figure 12.7b) to enter the ProClarity Depth 50 Programming Menu.

  • Page 51: Locking The Spa

    J-445/J-435 Export If the Wi-Fi connection setting should need to be updated or connected to a new router, follow the steps below. 1. From the “Settings” menu, tap (Figure 12.8a) to enter Wi-Fi the menu. 2. Tap . The display will change to “Spa Wi-Fi Setup Reset? In-progress”...

  • Page 52: Programming The Time And Date

    J-445/J-435 Export C. Service Lock (Figure 12.9b): 1. Tap to lock the spa. When this feature is activated all the lock buttons highlighted Orange. 2. Tap (block) to select a number. Use to select a number from 0-9. Then move on to the next number until a four-digit code has been selected.

  • Page 53: Programming The Language

    J-445/J-435 Export A. To set the time: Time & Date The default time setting is a 12-Hour configuration. To choose the 24-Hour Time configuration, then tap to change the setting. 12:30 1. When you enter the menu, Time will be Date highlighted Orange, Figure 12.10c.

  • Page 54: Units Display

    J-445/J-435 Export 12.12 Units Display From the Settings Menu, tap to highlight the “Units” Menu tab in Orange. Tap to enter the selection menu, Figures 12.12a Units and 12.12b. 1. Tap next to the unit of measure that you want to display.

  • Page 55: Spa Maintenance

    J-445/J-435 Export 13.0 Spa Maintenance Proper and regular maintenance of your spa will help it retain its beauty and performance. Your authorized Jacuzzi dealer can supply you with all the information, supplies, and accessory products you will need to accomplish this.
  • Page 56 J-445/J-435 Export A. Cleaning the filters and filter bag To ensure optimum performance: 1. The ProClarity™ filter cartridge (A) must be cleaned every month and replaced every 18 months. 2. The ProClarity Depth filter (B) must be replaced every 3 months.
  • Page 57 J-445/J-435 Export Cartridge 1 Remove the filter pins If used, remove the Lift unthreaded filter in order to separate chemical feeder as cartridge from skimmer the ProClarity filter and instructed prior to rinsing well. the filter cartridge. Rinse canister. debris from filter pleats using a garden hose and high-pressure nozzle.

  • Page 58: Draining And Refilling

    During this time, it is also recommended that you use Jacuzzi’s Jet Line Cleaner to clean the internal plumbing lines from buildup and debris.
  • Page 59 J-445/J-435 Export CAUTION! READ THIS BEFORE DRAINING: To prevent dam- age to the spas components, turn off power to the spa at the circuit breaker before draining it. Do not turn the power back on until your spa has been refilled.

  • Page 60: Cleaning The Spa Interior

    If you are not certain as to the suitability of a particular cleanser, consult your authorized Jacuzzi dealer. We recommend using Jacuzzi’s Spa All Purpose Cleaner to clean the spa’s interior surface. Use extreme care to assure that no soap residue is left on the surface.

  • Page 61: Pillow Care

    13.7 Cover Care and Maintenance Certain hot tub covers distributed by Jacuzzi® Hot Tubs have a vinyl or PROLAST™/PROLAST™ Extreme encasement. This vinyl or PROLAST/ PROLAST Extreme encasement also referred to as the cover “skin” is attractive and durable.

  • Page 62: Winterizing

    13.8 Winterizing Your Jacuzzi spa is designed to automatically protect itself against freezing when operating properly. During periods of severe freezing temperatures, you should check periodically to be certain that the electrical supply to the spa has not been interrupted. In extreme, bitter cold weather 0°C (less than 32°F) we recommend that the circulation pump is set for 24-Hour...

  • Page 63: Restarting Your Spa In Cold Weather

    11. Re-install cabinet panels, foam boards and cover spa so that no casual moisture can enter into it. Consult your Jacuzzi dealer if you have any questions regarding winter use or winterizing. 13.9...

  • Page 64: Ph Control

    That is why almost all spa water test kits contain a measure for pH as well as sanitizer. Jacuzzi offers products that help you maintain the ideal range. These chemicals are for use in the U.S.

  • Page 65: Other Additives

    With our chemical products your authorized Jacuzzi dealer can advise you on the use of these additives. Jacuzzi chemicals are for use in the U.S. only. 14.4 CLEARRAY® (Ultraviolet) Water Purification System...

  • Page 66: Clearray® Bulb Replacement And Quartz Tube Maintenance

    J-445/J-435 Export WARNINGS: • Do not operate the UV-C emitter when it is removed from the appli- ance enclosure. • This appliance contains a UV-C emitter. • Unintended use of the appliance or damage to the housing may result in the escape of dangerous UV-C radiation. UV-C radiation may, even in little doses, cause harm to the eyes and skin.
  • Page 67 J-445/J-435 Export 2. Once the UV bulb has cooled off remove the CLEARRAY System enclosure cover (2) by removing the four screws (1). This will expose the UV bulb and connections, Figure 14.5b. DANGER: NEVER REMOVE COVER Figure 14.5b WITHOUT FIRST TURNING OFF AT POWER SOURCE AND DRAINING THE SPA.

  • Page 68: Error/Display Messages

    15.0 Error/Display Messages There are a number of unique functions designed into your Jacuzzi spa to protect it from damage and/or to aid in troubleshooting. When this occurs the spa will notify you by showing the screen below, Figure 15.0a. A solid white light indicates that all operations are normal.
  • Page 69 J-445/J-435 Export 6:45p Flow Error The flow switch is open. Heater is disabled. The circulation pump’s filter is excessively dirty, or an air lock has occurred at the circulation pump intake. Consult the owner’s manual for additional information. Figure 15.0b Figure 15.0a...
  • Page 70 J-445/J-435 Export 10. Cool Warning: Spa water is more than 11°C/20°F cooler than the temperature set point, the circulation pump and heater will automatically activate to provide freeze protection. The spa will stay in this mode until the water temperature reaches 8°C/15°F below the set temperature.
  • Page 71 J-445/J-435 Export 15. Watchdog Protection: DO NOT ENTER SPA! Hi-limit temperature is above acceptable limits. Your spa is deactivated. Remove spa cover to speed cooling. Contact your authorized dealer or service organization. Note: The heater icon will be blinking and the error icon will be displayed under the temperature.
  • Page 72 J-445/J-435 Export 24. Water Refresh Reminder: This message will appear Reminder when the “Water Refresh” timer has expired (Figure This is a general 15.0f). The water needs to be drained and refilled with reminder. Please change your water soon. fresh water.

  • Page 73: Troubleshooting Procedures

    J-445/J-435 Export 16.0 Troubleshooting Procedures In the unlikely event your spa is not working the way you believe it should, please first review all the installation and operating instructions in this manual and check the message on the panel display; second, if you are still not satisfied it is working properly, please follow the appropriate troubleshooting instructions.
  • Page 74 Your input as a Jacuzzi spa owner is a cherished part of this process. If you have any comments or suggestions, or if you wish to be informed on any new products for your spa, please write to us.

  • Page 75: Circuit Board Wiring Diagrams

    J-445/J-435 Export 17.0 Circuit Board Wiring Diagrams 17.1 Export 50Hz Wiring Diagram Single service connection is the factory default. NOTE: For a single service connection use TB1 locations B and C. Additionally, the extra White wire must be installed. BLUEWAVE...

  • Page 76: Dip Switch Settings

    J-445/J-435 Export 17.2 Dip Switch Settings The dip switches are at the S1 location on the board. EXPORT DIP SWITCH SETTINGS S1 LOCATION 2x16A 1x16A 1x20A EXPORT DIP SWITCH SETTINGS S1 LOCATION 1x40A or 1x16A/1x20A 3x16A 1x32A 1x16A/1x32A DIP SWITCH NUMBER...

  • Page 77: Single Service 50Hz Connection

    J-445/J-435 Export B. Configuration settings Single Service (default setting): 1x16A This setting will turn the heater off any time the jets pump is activated. 1x20A This setting will turn the heater off any time either one of the pumps are activated on two pump models.

  • Page 78: Dual Service 50Hz Connection

    J-445/J-435 Export 17.4 Dual Service 50Hz Connection Wiring for export models with dual service breakers. The jumper wiring is shown below. Two Service Jumper Wiring Wire From DUAL SERVICE N2 BLU BREAKER TERMINAL L1 BRN CONNECTIONS N1 BLU L1 = Heater and transformer...

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J-445

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