Front A-Arm Removal / Installation - Polaris RZR XP Service Manual

FRONT A-ARM REMOVAL / INSTALLATION

1. Elevate and safely support the front of the vehicle and
remove the front wheel.
2. Remove lower shock fastener
w
3. Remove the fastener retaining the front stabilizer
bar link to the upper control arm.
4. Remove upper ball joint pinch bolt
carrier.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
5. Using a soft face hammer, tap on bearing carrier to
q
from upper A-arm.
6. Remove the winch cover to access the upper A-Arm
7. Loosen and remove the upper A-arm front through-
e
from bearing
8. Drill out the rivets retaining brake line to the A-arm.
9. Examine A-arm bushings and pivot tube. Replace if
The locking agent on the existing bolts was destroyed
during removal. DO NOT reuse old hardware. Serious
10. If not replacing the A-arm, thoroughly clean the A-arm
11. Install new ball joint into A-arm. Refer to "Ball Joint
12. Insert new A-arm bushings and pivot tube into new A-
STEERING / SUSPENSION
loosen the upper A-arm ball joint end while lifting
upward on the upper A-arm. Completely remove the
ball joint end from the bearing carrier.
nuts.
r
bolts . Remove the upper A-arm from the vehicle.
worn. Discard hardware.
WARNING
injury or death could result if fasteners come loose
during operation.
and pivot tube.
Replacement" section.
arm.
8
8.23