Steering Shaft Bushing Replacement - Polaris RZR XP Service Manual

4. Install the steering wheel hub and retaining nut.
Torque the nut to specification.
TORQUE
Steering Wheel Nut:
65 ft-lbs (88 Nm)
5. Be sure the front wheels are pointing straight ahead
and install the steering wheel and six fasteners.
Torque fasteners to specification.
TORQUE
Steering Wheel Fasteners:
72 in-lbs (9 Nm)
6. Install a new upper steering shaft pinch bolt and nut.
Torque pinch bolt to specification.
TORQUE
Steering Shaft Pinch Bolt:
25 ft-lb (34 Nm)
7. Reconnect both electrical harnesses onto the power
steering unit. Be sure the connectors snap into place.
8. Reinstall the black plastic cover over the power
steering unit and install the two Torx fasteners.
9. Vehicles equipped with Dynamix suspension having a
steering shaft, EPS unit, steering rack, or tie rod
removed/adjusted/disconnected MUST have Steering
Angle Sensor Centering procedure performed once
everything is reinstalled. Refer to Steering Angle
Sensor Centering (Dynamix) page 12.18.
10. Turn the key switch on and test EPS operation.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
STEERING / SUSPENSION
STEERING SHAFT BUSHING
REPLACEMENT
NOTE
Replacement steering column assembly comes with
new upper and lower bearings installed. Use this
procedure if replacing only the bushing.
1. Perform the "Steering Shaft Removal" procedure.
2. Remove the steering wheel fasteners and steering
wheel.
3. Remove steering shaft retaining nut.
4. Press steering shaft out of the hub adapter and
steering column.
NOTE
Observe the order and location of the washers and
spacers between the steering wheel and steering
column.
q
Fasteners
w
Steering Wheel
e
Nut
r
Hub Adapter
5. Reinstall the upper washers and spacers in the order
in which they were removed.
6. Install the hub adapter and hand tighten the nut.
8
t
Bushing
y
Steering Column
u
Steering Shaft
8.19