Polaris RZR XP Service Manual page 123

Installation:
1. Install the fan and radiator as an assembly.
2. Connect the front gearcase vent line to the fan
shroud.
3. Connect the two coolant hoses going to the radiator.
4. Connect the fan harness.
5. Install the charge air radiator into the chassis.
6. Install the three large hoses going to the charge air
radiator and the small vent hose.
7. Install the upper radiator bracket and two fasteners to
secure it. Torque to specification
TORQUE
Radiator Bracket Fasteners:
8 ft-lb (11 Nm)
8. Install the routing clip securing the main harness to
the upper radiator bracket.
9. Move the radiator fan shroud and voltage regulator
bracket back to their original location and secure with
two push pins.
10. Install two fasteners securing voltage regulator
bracket. Torque to specification.
TORQUE
Voltage Regulator Bracket Fasteners:
8 ft-lb (11 Nm)
11. Resintall two routing clips retaining fan harness and
overflow tank hose to radiator shroud.
12. Reconnect radiator fan electrical connector.
13. Reinstall front fascia and secure with ten T40
fasteners. Torque to specification.
TORQUE
Front Fascia Fasteners:
8 ft-lb (11 Nm)
14. Install winch cover and install two T25 fasteners.
Torque to specification.
TORQUE
Winch Cover Fasteners:
22 in-lb ( 3 Nm)
15. Reconnect headlight connectors.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
ENGINE / COOLING SYSTEM
16. Fill the cooling system. Properly bleed both the
engine cooling system as well as the charge air
cooling system. See
17. Install the hood panel.
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