Front Bearing Carrier Installation - Polaris RZR XP Turbo Service Manual

FRONT BEARING CARRIER INSTALLATION

1. Install drive shaft axle through the backside of the
bearing carrier.
2. Install the upper and lower ball joint ends into the
front bearing carrier.
3. Install new pinch bolts
specification.
TORQUE
Ball Joint Pinch Bolts:
42 ft-lbs (57 Nm)
4. Apply Anti-Seize to drive shaft axle splines.
5. Install front wheel hub assembly
and hand tighten the castle nut. Install washers with
domed side out.
6. Install new brake caliper mounting bolts and torque to
specification.
TORQUE
Front Caliper Mounting Bolts:
30 ft-lb (41 Nm)
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
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and nuts. Torque to
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, cone washers ,
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts upon assembly.
7. Install the steering tie rod end
bearing carrier.
NOTE
Refer to the photo below to ensure proper placement of
the tie rod end.
8. Torque the tie rod end fastener
t
install a new cotter pin .
TORQUE
Tie Rod End Fastener:
15 ft-lbs (20 Nm) + 90°
y
9. Torque wheel hub nut to specification and install a
u
new cotter pin . Tighten nut slightly if necessary to
align cotter pin holes. Bend both ends of cotter pin
around end of spindle in different directions.
TORQUE
Wheel Hub Castle Nut:
180 ft-lbs (244 Nm)
FINAL DRIVE
r
onto the front
t
to specification and
7
7.5