Fuel Tank Installation - Polaris RZR XP Turbo Service Manual

16. Lift the rear of the fuel tank up first. Carefully pull the
fuel tank out of the vehicle.
FUEL TANK INSTALLATION (XP)
1. Carefully lower the front of the fuel tank down. Be
careful to avoid pinching any of the wiring by the
middle of the vehicle.
IMPORTANT
Ensure the fuel tank strap is below the fuel tank.
2. Install three new zip ties retaining the wiring to the
edges of the fuel tank.
3. Install the fuel tank vent line to the tank fitting. Install
the cover panel above the fuel tank.
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4. Install the Torx screws
Torque fasteners to specification.
TORQUE
Fuse Box Screws:
8 ft-lb (11 Nm)
5. Install the Torx screws
retaining the block-off panel using a T40 Torx driver.
Torque fasteners to specification.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
retaining the fuse box.
s d
and plastic rivets
TORQUE
Block-off Panel Screws:
8 ft-lbs (11 Nm)
6. Install the T-40 Torx screw
strap to the seat base frame. Torque fastener to
specification.
TORQUE
Fuel Tank Strap Fastener:
8 ft-lbs (11 Nm)
7. Install the seat base assembly into the vehicle. Install
u
the two bolts and two T40 Torx screws
the front of the seat base frame and two rear bolts
Torque fasteners to specification.
EFI / FUEL SYSTEM
4
a
retaining the fuel tank
o
retaining
i
.
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