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GEM AD500 Instruction Manual

Automatic door operator
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AD 500
Au t om a t ic Door O pe ra to r
In st r uc tio n Man ua l
For easy to follow installation instructions, please visit link
below for installation video or scan QR code on the right
http://www.gianni.com.tw/AutomaticDoorOperator_AD500.html

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  • Page 1 AD 500 Au t om a t ic Door O pe ra to r In st r uc tio n Man ua l For easy to follow installation instructions, please visit link below for installation video or scan QR code on the right http://www.gianni.com.tw/AutomaticDoorOperator_AD500.html...

  • Page 2: Table Of Contents

    Table of Contents 1. General Safety Precautions ------------------------------------------- 2. Declaration by Manufacturer ----------------------------------------- 3. Product Features ------------------------------------------------------- 4. Parts Identification ------------------------------------------------------ 5. Specifications ------------------------------------------------------------- 6. Before Installation ------------------------------------------------------ 7. Template Instructions --------------------------------------------------- 8. Installation Preparation by Frame Types --------------------------- 9. Base Plate & Reducer Installation ------------------------------------ 10.

  • Page 3: General Safety Precautions

    Do not install this unit in any environment with potentials and risks of chemical explosions. Make sure the existing structure is up to standard. GEM is not responsible for any damage resulting from incorrect use of this unit.

  • Page 4: Product Features

    Adjustment of hold-up time, opening/closing speed, and opening angle Easy integration with electric locking devices and access control systems The AD500 automatic door operator uses a DC motor to open the door. It closes the door by motor and spring force.

  • Page 5: Parts Identification

    Automatic Door Operator Manual 4. Parts Identification O p e r a t i o n B a s e C o n t r C o n t r p l a t e o l u n i o l l e r R e d u c e r...

  • Page 6: Specifications

    Automatic Door Operator Manual 5. Specifications 100-240 VAC +10/-15%, 50/60 Hz Operating Voltage Current Draw 3.2A max 77 W, 0.21 - 0.45 A average Voltage: 60 VDC Maximum current: 2 A Motor Specs Power consumption: 98 W Maximum rotation frequency: 2900 RPM Maximum Torque Output 40 NM Variable between 5 - 8 seconds...
  • Page 7 Control Unit Automatic Door Operator Manual AD500-DB interlock module Master door opens first and closes last. Slave door opens second and closes first. Slave Door Master Door Battery cannot be connected to the uninterruptible power supply system for the Master Door Slave Door building.
  • Page 8 Automatic Door Operator Manual Functions on the Control Unit Function Description Diagram Operator is activated by Activation Device 2 Activation Device 2. Activation Input 2 (Use the included 2-pin red, or black wire harness) Operator is activated by Activation Device 3 Activation Device 3.

  • Page 9: Before Installation

    For security and vandalism prevention, always mount the operator access in the interior of a building whenever possible. This product is used only for single door applications. The AD500-DB automatic operator is used on double doors. Examine the indoor and outdoor wind pressure before installing the AD500. To assure the proper operation and the best performance, please make a regular check of your operator.
  • Page 10 1.The AD500 is used for single door applications. For double door applications, use the AD500-DB (2 units of AD500 door operators including an interlock module) to program the master and slave door. The master door opens first and then closes last while the slave door opens second and closes first.
  • Page 11 Automatic Door Operator Manual Push Arm Use the push arm for outswing doors. Use the lengthen arm If the depth (“X”) exceeds 150 mm. For lengthen arm, the “X” maximum depth cannot exceed 300 mm. Push Arm Extensions Reveal =X Extension Up to 5-15/16”...
  • Page 12 Automatic Door Operator Manual Drive Shaft Extension Kits Shaft extensions are used for specific door frames. P/N : DT-20 P/N : DT-50 P/N : DT-70 (DT-20+DT-50) Operator with Push Arm System 0 ~ 30mm 50mm DT-20 20mm 30 ~50mm 70mm DT-50 50mm 50 ~80mm...
  • Page 13 Automatic Door Operator Manual Required Tools Phillips Screwdriver Center Punch Flathead Screwdriver 6mm Allen Wrench (included) 5mm Allen Wrench (included) Hammer 4mm Allen Wrench (included) Torx Wrench (5mm) Spirit Level Drill Bit -(9.5mm) Drill Bit -(5.1mm) Drill Bit -(4mm) Electric Drill (Pro) Masonry Drill Bit (5mm) Spanner (12mm) TAPS (6mm)

  • Page 14: Template Instructions

    Automatic Door Operator Manual 7. Template Instructions Outdoor Left hand Indoor Outswing Doors 36mm Directions: Check the door hinge centerline, and the two reference lines that are 36 mm away from the bottom line of the header frame. Note the centerline of hinge on the template. Template Instructions Automatic Door Operator Left hand...
  • Page 15 Automatic Door Operator Manual Outdoor Right hand Indoor Outswing Doors 36mm Directions: Check the door hinge centerline, and the two reference lines that are 36 mm away from the bottom line of the header frame. Note the centerline of hinge on the template. Template Instructions Automatic Door Operator Right hand...
  • Page 16 Automatic Door Operator Manual Outdoor Left hand Indoor Inswing Doors 64mm Directions: Check the door hinge centerline, and the two reference lines that are 64 mm away from the bottom line of the header frame. Note the centerline of hinge on the template. Template Instructions Automatic Door Operator Left hand...
  • Page 17 Automatic Door Operator Manual Outdoor Right hand Indoor Inswing Doors 64mm 7-10 Directions: Check the door hinge centerline, and the two reference lines that are 64 mm away from the bottom line of the header frame. Note the centerline of hinge on the template. Template Instructions Automatic Door Operator Right hand...

  • Page 18: Installation Preparation By Frame Types

    Automatic Door Operator Manual 8. Installation Preparation by Frame Types 8-1 Hollow Metal Frames Installing Blind Nuts Blind Nut Assembly Use blind nuts for reinforcement. Drill 9.5mm holes. Hammer blind nut assembly. Tighten with a 12 mm C type wrench and a 5 mm Allen wrench. Remove the tools. The blind nut is countersunk into the metal plate.
  • Page 19 Automatic Door Operator Manual 8-2 Reinforced Metal Frames If installing on thin wood or partition boards, a thicker metal plate needs to be added to enhance the sturdiness of the installation site. Drill 5.1 mm holes and tap with 6 mm drill bit. Secure the base plate to the frame. 8-3 Solid Wood Frames For solid wood frames.

  • Page 20: Base Plate & Reducer Installation

    Automatic Door Operator Manual 9. Base Plate & Reducer Installation Secure the base plate to the door frame. Reducer is secured to the base plate with 4 screws. Please see below instructions for each door swing direction. Reducer opening angle ranges from 0 to 90 degrees.
  • Page 21 Automatic Door Operator Manual 9-3 Left Hand Inswing Doors Left hand Inswing Doors 9-4 Right Hand Inswing Doors Right hand Inswing Doors...
  • Page 22 Automatic Door Operator Manual 9-5 Leveling and Adjustments ◆ Use a spirit level to check the leveling of the operator in the direction parallel to the wall per shown above and adjust accordingly. ◆ Check the leveling in the direction perpendicular to the wall per shown above and adjust accordingly.
  • Page 23 Automatic Door Operator Manual If the operator body obviously slants to the right. Loosen the reducer and adjust the levelness on the right side. In the same way. If the Frame operator body obviously slants to the left. Loosen the reducer and adjust the levelness on the left side.

  • Page 24: Push Arm Assembly Installation (For Outswing Doors)

    Automatic Door Operator Manual 10. Push Arm Assembly Installation (For Outswing Doors) 10-1 Turn off power before installing the arm assembly. 10-2 Gently install the first and second arm with pivot post onto the operator body. 15° The first arm and pivot post should be kept at a 15 degrees angle (approximately) according to the illustrated door handing when installing the first arm to the operator body.
  • Page 25 Automatic Door Operator Manual 10-3 Fasten the third arm to the door leaf per template. If adding the shaft extensions, note the position is different. P/N : DT-20 P/N : DT-50 P/N : DT-70 (DT-20+DT-50) The upper side of template and the upper side of door leaf are aligned.
  • Page 26 Automatic Door Operator Manual 10-4 Secure the third arm to the door leaf, and assemble the first, second and third arm (screw gently). When assembling, make sure the door is tightly shut. Note: adjust second and third arm according the door depth. Keep the third arm at right angle to the door leaf.

  • Page 27: Sliding Arm Assembly Installation (For Inswing Doors)

    Automatic Door Operator Manual 11. Sliding Arm Assembly Installation (For Inswing Doors) 11-1 Turn off power before installing the arm assembly. 11-2 Align the centerline of pivot post. The upper edge of the template is aligned to the upper edge of door leaf. Note the centerline of pivot post on the template. Template Instructions Sliding ARM Door...
  • Page 28 Automatic Door Operator Manual 11-4 Open the door such that the arm is at 90 11-3 Fasten the arm to the operator degrees and check the leveling per shown body using the pivot post. below and adjust leveling accordingly. 11-5 Assemble the track assembly 11-6 Put the track block into the track assembly.

  • Page 29: Learning Mode

    Automatic Door Operator Manual 12. Learning Mode 1. After turning on power, D17/D18 LED on the board both light on and off indicating the motor is energized and proceeds to "Learning Mode". 2. Press the exit button on the operation controller, the Automatic Door Operator first activates and proceeds with the Learning Mode.

  • Page 30: Optional Accessories

    Automatic Door Operator Manual 14. Optional Accessories The AD-500 works with a variety of optional accessories as suggested below. The relay output contacts (COM/NO) are connected to Device Activation 2 or 3 input terminal on the PC board . Use the included 2-pin red/black wire harness.

  • Page 31: Trouble Shooting & Maintenance

    Remove the moving object. Data in the encoder is Contact your local distributor. incorrect. The AD500 stops operating The AD500 returns to operation after 10 automatically if door opening The door seconds. is obstructed repeatedly for automatically stops three times.

  • Page 32: Notes For Engineers

    Automatic Door Operator Manual 16. Notes for Engineers (If Not Using Operation Controller) If the operation controller is not in use, please refer to the following wiring instructions. Functions on the Control Unit (see also page 5) Description Diagram Function Auto/ Hold Manual...
  • Page 33 Automatic Door Operator Manual Functions on the Control Unit (see also page 5) (Continued) Function Description Diagram Auto/ Hold Manual Activation Push Open Activation Input 1 (ON status) Operator is activated by Activation Device 1. Auto/ Hold Manual Activation Push Open Activation Input 1 (OFF status)

  • Page 34: Safety Instructions For Users

    Do not use in conjunction with other door closers. Do not place any obstacles in the door path when operating. Do not allow children to play with the AD500. Keep remote control or any other control device out of reach of children to avoid accidents.
  • Page 35 AD 50 0 Au tom ati c D oor Opera tor In stru ct io n Man ual Copyright © All Rights Reserved. P-MU-AD500 Published: 2022.09.28...

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