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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
Combination Manual The G0513 Series Bandsaws share many simi- larities. Thus, this combination manual includes information for all four models of the G0513 Series Manufacture Date Bandsaws. Unless otherwise specified, information applies to Serial Number all models.
A. START Button: Turns motor ON when pressed. Button can be disabled by inserting disabling pin or padlock through button (refer to Page 43 for details). B. STOP Button: Turns motor OFF when pressed. G0513 Series Bandsaws (Mfd. Since 08/22)
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Quickly moves the upper guide post to the The Model G0513X2BF has a motor brake that desired height; locks setting. activates and quickly stops the blade when the OFF button is used or the foot pedal is pressed. G0513 Series Bandsaws (Mfd. Since 08/22)
1720 RPM Type TEFC Capacitor-Start Induction Power Transfer Belt Bearings Shielded & Permanently Lubricated Centrifugal Switch/Contacts External Type Operation Blade Speeds 1700, 3500 FPM Table Tilt Left 10°, Right 45° Left 5°, Right 45° G0513 Series Bandsaws (Mfd. Since 08/22)
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Wheel Diameter ⁄ " Wheel Width ⁄ " Dust Ports 2 at 4" Other Specifications Country of Origin Taiwan Warranty 1 Year ISO Factory Serial Number Location ID Label on Upper Wheel Cover CSA Certified G0513 Series Bandsaws (Mfd. Since 08/22)
Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. G0513 Series Bandsaws (Mfd. Since 08/22)
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Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. G0513 Series Bandsaws (Mfd. Since 08/22)
DO NOT try to stop or slow blade with your This machine is NOT designed to cut metal, hand or the workpiece. glass, stone, tile, etc. G0513 Series Bandsaws (Mfd. Since 08/22)
G0513X2BF Full-Load Current Rating at 220V ..8.7 Amps Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual. -10- G0513 Series Bandsaws (Mfd. Since 08/22)
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Figure 5. Typical 6-15 plug and receptacle. must only be inserted into a matching recep- tacle (see Figure 5) that is properly installed and grounded in accordance with all local codes and ordinances. -11- G0513 Series Bandsaws (Mfd. Since 08/22)
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If the diagram included on the motor conflicts with the one in this manual, the motor may have changed since the manual was printed. Use the diagram provided on the motor. -12- G0513 Series Bandsaws (Mfd. Since 08/22)
IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -14- G0513 Series Bandsaws (Mfd. Since 08/22)
Fence Handle M8-1.25 x 22 (Fence) ..1 • Rail Pad M6-1 x 18 (Fence) ......1 • Hex Wrenches 5, 8mm ...... 1 Each • Open-End Wrench 10 x 13mm ....1 -15- G0513 Series Bandsaws (Mfd. Since 08/22)
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Fence Handle M8-1.25 x 22 (Fence) ..1 Figure 10. Fence components and handwheel. • Moving Plate (Fence)........1 • Hex Wrenches 5, 8mm ...... 1 Each • Open-End Wrench 10 x 13mm ....1 -16- G0513 Series Bandsaws (Mfd. Since 08/22)
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Fence Handle M8-1.25 x 22 (Fence) ..1 • Moving Plate (Fence)........1 • Hex Wrenches 5, 8mm ...... 1 Each • Open-End Wrench 10 x 13mm ....1 Figure 12. Fence components and handwheel. -17- G0513 Series Bandsaws (Mfd. Since 08/22)
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Knobs M8-1.25 x 20 ........2 • Rail Plates ..........3 • Hex Wrenches 5, 8mm ...... 1 Each • Open End Wrench 10 x 13mm ....1 Figure 14. Fence components and handwheel. -18- G0513 Series Bandsaws (Mfd. Since 08/22)
Figure 15. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -19- G0513 Series Bandsaws (Mfd. Since 08/22)
Eye Bolt Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. Figure 17. Lifting the bandsaw. Remove the pallet and slowly set the bandsaw into position. -20- G0513 Series Bandsaws (Mfd. Since 08/22)
DO NOT connect to power until instructed later in this manual. Drilled Hole Figure 19. Popular method for anchoring machinery to a concrete floor. -21- G0513 Series Bandsaws (Mfd. Since 08/22)
With the help of another person, lift the table Thread positive stop bolt into threaded hole onto the trunnions. on bandsaw body (see Figure 21). Positive Stop Bolt Figure 21. Positive stop bolt installed. -22- G0513 Series Bandsaws (Mfd. Since 08/22)
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Re-install saw blade. shown in Figure 25. Tighten hex nut against fence pivot block to secure handle. Pivot Block Figure 25. Example of handle installed on fence assembly. -23- G0513 Series Bandsaws (Mfd. Since 08/22)
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15. Adjust rear rail pad until there is an even gap between bottom of fence and table, then Fence tighten rail pad hex nut against fence. Handle Hex Nut Figure 29. Fence handle components. -24- G0513 Series Bandsaws (Mfd. Since 08/22)
Figure 35. Drift bar installed on resaw fence. Figure 36. Dust hose attached to bottom dust port. Tug the hoses to make sure they do not come off. Note: A tight fit is necessary for proper performance. -26- G0513 Series Bandsaws (Mfd. Since 08/22)
Disconnect power from the the blade tracks. bandsaw before performing blade tracking adjustments. -27- G0513 Series Bandsaws (Mfd. Since 08/22)
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Note: For the best performance from your saw, regularly maintain proper tracking of the blade. Fine tune tracking must be done with the bandsaw turned ON. Refer to Page 33 for more information. -28- G0513 Series Bandsaws (Mfd. Since 08/22)
Re-attach the junction box cover. from the right rear of the bandsaw (see Figure 40). It is secured by two screws. Power Supply Junction Box Strain Relief Figure 40. Power supply junction box on rear of bandsaw. -29- G0513 Series Bandsaws (Mfd. Since 08/22)
OFF, disconnect power, and con- death, or machine/property damage. tact customer service for assistance. The safety feature of the switch disabling pin is NOT working properly and must be replaced before further using the machine. -30- G0513 Series Bandsaws (Mfd. Since 08/22)
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— If the blade does not stop moving, or the motor does not turn OFF, the foot brake feature is not working correctly. Turn machine OFF, disconnect power imme- diately, and contact customer service for assistance. -31- G0513 Series Bandsaws (Mfd. Since 08/22)
Note: Tensioning the blade before the Test Run Adjust blade guides as described in Adjusting was an approximate tension. The following proce- Blade Support Bearings and Adjusting dures fine-tune the blade tension. Blade Guides on Pages 34–35. -32- G0513 Series Bandsaws (Mfd. Since 08/22)
45) to secure setting, then turn machine OFF. Adjust blade guides as described in Adjusting Blade Tracking Blade Support Bearings and Adjusting Tracking Control Blade Guide on Pages 34–35. Window Knob Tracking Control Lock Lever Figure 45. Fine-tune tracking controls. -33- G0513 Series Bandsaws (Mfd. Since 08/22)
Feeler Gauge 0.016" .......... 1 bearing in place. To adjust support bearing: DISCONNECT MACHINE FROM POWER! Loosen support bearing adjustment screw (see Figure 46). Support Bearing Support Bearing Adjustment Screw Figure 46. Upper support bearing controls. -34- G0513 Series Bandsaws (Mfd. Since 08/22)
0.004" IMPORTANT: Although the function and the dis- tance adjustment of the blade guides is the same Blade for all the G0513 Series Models, the guide con- Guides trols are not all the same. Use the set of instruc- Blade...
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Guide Guide Block Block Blade Cap Screw Guide 0.016" Figure 52. Lower blade guide controls. Tooth Gullet Figure 51. Correct guide alignment behind the teeth gullets. -36- G0513 Series Bandsaws (Mfd. Since 08/22)
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Re-tighten the cap screws to lock the blade guide bearings in position. -37- G0513 Series Bandsaws (Mfd. Since 08/22)
Retighten trunnion bolts, then repeat Step 4 to verify adjustment. — If the distance is not the same at the front and back of the table, it must be adjusted; proceed to Step 5. -38- G0513 Series Bandsaws (Mfd. Since 08/22)
Insert a shim, such as a thin washer, between the table and low trunnion at each mounting location. Re-install and tighten the trunnion bolts, then repeat Step 2 to verify the adjustment. Figure 58. G0513 fence caps screws. -39- G0513 Series Bandsaws (Mfd. Since 08/22)
Adjust the blade tension until the mark on the blade tension scale is between 4 and 6. Loosen the hex nut that locks the positive stop bolt in place. Loosen These Figure 60. Loosen these knobs and cap screw. -40- G0513 Series Bandsaws (Mfd. Since 08/22)
Note: Sometimes the tightening procedure Phillips Screwdriver #2 ........1 can affect the adjustment. Loosen screw that secures angle pointer, adjust pointer to 0˚ mark on scale, then retighten screw to secure setting. -41- G0513 Series Bandsaws (Mfd. Since 08/22)
Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -42- G0513 Series Bandsaws (Mfd. Since 08/22)
Place key in a switch after installation to ensure that it is well-hidden or secure location. properly disabled. -43- G0513 Series Bandsaws (Mfd. Since 08/22)
On the contrary, a workpiece supported on the bowed side will rock during a cut, leading to loss of control. -44- G0513 Series Bandsaws (Mfd. Since 08/22)
Secure the table with the lock lever/knob before continuing operation. Table Tilt Lock Lever Table Tilt Knob Figure 65. Table tilt controls (G0513 and G0513A40 rear view). -45- G0513 Series Bandsaws (Mfd. Since 08/22)
G. Tooth Pitch: The distance between tooth tips. H. Blade Back: The distance between the bot- tom of the gullet and the back edge of the blade. TPI: The number of teeth per inch measured from gullet to gullet. -46- G0513 Series Bandsaws (Mfd. Since 08/22)
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Blades will vary slightly even in the same length because of how they are welded. Refer to the Accessories section later in this manual for blade replacements from Grizzly. Blade Width Measured from the back of the blade to the tip of...
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The raker set is ideal for most con- Carbon Steel Blade tour cuts. Weld High-Speed Steel Figure 73. Bi-metal blade composition. -48- G0513 Series Bandsaws (Mfd. Since 08/22)
• Using the wrong pitch (TPI) for the workpiece thickness. The general rule of thumb is to have not less than two teeth in contact with the workpiece at all times during cutting. -50- G0513 Series Bandsaws (Mfd. Since 08/22)
Adjust the upper/lower guides and the sup- Guides port bearings (refer to instructions beginning on Page 34). Close the wheel covers. Table Pin Table Insert Replace the table insert and table pin. Figure 74. Blade changing controls (G0513X2 shown). -51- G0513 Series Bandsaws (Mfd. Since 08/22)
To adjust the blade speed: DISCONNECT MACHINE FROM POWER! Loosen motor mount cap screws (see Figure Motor 76), and rotate motor to loosen the V-belt. Wheel Figure 78. V-belt deflection. Figure 76. Motor mount cap screws. -52- G0513 Series Bandsaws (Mfd. Since 08/22)
Figure 80. Example of a crosscutting operation with the miter gauge. NEVER place fingers or hands in the line of cut. If you slip, your hands or fingers may go into the blade and may be cut. -53- G0513 Series Bandsaws (Mfd. Since 08/22)
To use resaw fence: is completely through workpiece. Verify bandsaw is set up properly, and table is perpendicular to blade. -54- G0513 Series Bandsaws (Mfd. Since 08/22)
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Adjust resaw fence so blade aligns with mark Cut Line Drift made in Step 4 and center of drift bar is set Mark ⁄ " forward of blade teeth (see Figure 85). Workpiece Figure 86. Resawing with drift bar. -55- G0513 Series Bandsaws (Mfd. Since 08/22)
Figure 87 for an example of a stacked cut ⁄ '' ..........1 ⁄ setup). ⁄ '' ..........2 ⁄ ⁄ '' ..........3 ⁄ ⁄ '' ..........5 ⁄ Figure 87. Example of a stacked cut setup. -56- G0513 Series Bandsaws (Mfd. Since 08/22)
H8595 ⁄ " Raker 0.025 H8596 ⁄ " Pos. Claw 0.025 H8597 ⁄ " Raker 0.025 H8598 ⁄ " Thin 0.025 H8599 1" Pos. Claw 0.035 www.grizzly.com 1-800-523-4777 order online at or call -57- G0513 Series Bandsaws (Mfd. Since 08/22)
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Gun Treatment 12 Oz. Spray ® Figure 92. D2057A SHOP FOX ® Mobile Base. Figure 90. Recommended products for protect- ing unpainted cast iron/steel part on machinery. www.grizzly.com 1-800-523-4777 order online at or call -58- G0513 Series Bandsaws (Mfd. Since 08/22)
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Extremely low pour point, extremely high temperature oxida- tion, and thermal stability produce a grease that is unmatched in performance. Figure 96. Model T10456 Anti-Fatigue Mat. Figure 94. T26419 Syn-O-Gen Synthetic Grease. -59- G0513 Series Bandsaws (Mfd. Since 08/22)
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We've hand picked a selection of commonly used dust collection components for machines with 4" dust ports. D4206 D4216 D4256 W1053 W1007 W1317 W1017 Figure 98. Dust collection accessories. Figure 97. SB1094 5 HP Cyclone Dust Collector. -60- G0513 Series Bandsaws (Mfd. Since 08/22)
There is an adjustment bracket that allows the brush to be adjusted for bristle wear (refer to DISCONNECT MACHINE FROM POWER! Adjusting Wheel Brush on Page 68 for detailed instructions). Lower blade guides until they reach the table. -61- G0513 Series Bandsaws (Mfd. Since 08/22)
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We recom- mend not adding lubricant to the trunnions which could make a sticky substance that would prevent smooth movement. -62- G0513 Series Bandsaws (Mfd. Since 08/22)
14. Test all legs for power; repair/replace if at fault. 15. Centrifugal switch/contact points at fault. 15. Adjust centrifugal switch/clean contact points. Replace either if at fault. 16. Motor or motor bearings at fault. 16. Replace motor. -63- G0513 Series Bandsaws (Mfd. Since 08/22)
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1. Table tilt lock lever tightened. to tilt. 2. Sawdust or pitch trapped between trunnion 2. Remove table and clean trunnion sliding surfaces of and base. sawdust or pitch. 3. Metal burrs on trunnion. 3. Remove burrs. -64- G0513 Series Bandsaws (Mfd. Since 08/22)
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Gullets loaded 1. Excessive feed rate/pressure. 1. Reduce feed rate/pressure. with chips. 2. Blade TPI is too fine. 2. Install correct blade (Page 46). -65- G0513 Series Bandsaws (Mfd. Since 08/22)
After re-installation, you must properly tension the V-belt. Install the lower wheel and secure it with the wheel mount bolt. Tools Needed: Hex Wrenches 6, 8mm ........1 Install the blade and close the wheel covers. -66- G0513 Series Bandsaws (Mfd. Since 08/22)
— If blade lead is still present, repeat Steps — If there is still blade lead present, com- 1–5 until cutting results are satisfactory. pensate for this condition by skewing the fence, as instructed in the following procedure. -67- G0513 Series Bandsaws (Mfd. Since 08/22)
Thread the tension adjustment screw (see Figure 108) down until it contacts the wheel block plate, then back it off 1-2 turns. Tighten the jam nut. -68- G0513 Series Bandsaws (Mfd. Since 08/22)
Tighten the screws shown in Figure 110. shown in Figure 109. (Front View) Guide Post Figure 109. Example of checking guide post squareness. -69- G0513 Series Bandsaws (Mfd. Since 08/22)
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Place the guide post guard on top of the Install the guide post guard with the screws guide post assembly so you can access the removed in Step 3. guide post bracket. -70- G0513 Series Bandsaws (Mfd. Since 08/22)
Place your coplanarity gauge up against both wheels in the positions shown in Figure 114. Figure 114. Checking for coplanarity. -71- G0513 Series Bandsaws (Mfd. Since 08/22)
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Step 3 and place them on the wheel shaft. blade is tensioned as it would be for normal operations. -72- G0513 Series Bandsaws (Mfd. Since 08/22)
Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -74- G0513 Series Bandsaws (Mfd. Since 08/22)
Rewired to 110V Motor wired for 220V Start Capacitor Capacitor 40uF 300M Ground 250V 250V Motor rewired for 110V Start Capacitor Capacitor 40uF 300M Ground 250V 250V READ ELECTRICAL SAFETY -75- G0513 Series Bandsaws (Mfd. Since 08/22) ON PAGE 74!
NO13 Contactor SDE MA-18 NC15 NC16 T1/2 T2/4 T3/6 NO14 OL Relay SDE RA-20 Set at 8.7A 220V Motor Ground Magnetic Brake YZG Run Capacitor 45uF 450VAC READ ELECTRICAL SAFETY -76- G0513 Series Bandsaws (Mfd. Since 08/22) ON PAGE 74!
SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. G0513 & G0513A40 Main 11-1...
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FLAT WASHER 6MM P0513175 HEX BOLT M6-1 X 20 P0513058 WHEEL BRUSH P0513176 BUSHING P0513059 HEX BOLT M6-1 X 25 BUY PARTS ONLINE AT GRIZZLY.COM! -78- G0513 Series Bandsaws (Mfd. Since 08/22) Scan QR code to visit our Parts Store.
CARRIAGE BOLT M8-1.25 X 85 P0513116 LOCK NUT M8-1.25 P0513163 LOCK WASHER 8MM P0513117 PHLP HD SCR M4-.7 x 6 P0513196 STEEL BALL 5MM BUY PARTS ONLINE AT GRIZZLY.COM! -79- G0513 Series Bandsaws (Mfd. Since 08/22) Scan QR code to visit our Parts Store.
FLANGE SCREW M4-.7 X 10 P0513212 CAP SCREW M6-1 X 55 P0513227 FLAT WASHER 6MM P0513213 LOCK CAM P0513228 CAP SCREW M6-1 X 16 BUY PARTS ONLINE AT GRIZZLY.COM! -80- G0513 Series Bandsaws (Mfd. Since 08/22) Scan QR code to visit our Parts Store.
G0513 & G0513A40 Upper Blade Guides & Miter Gauge 164V2 174V2 157A 161V2 138-1 173-5 173-4 173-2 173-6 173-9 173-3 173-1 173-8 173-7 BUY PARTS ONLINE AT GRIZZLY.COM! -82- G0513 Series Bandsaws (Mfd. Since 08/22) Scan QR code to visit our Parts Store.
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CAP SCREW M5-.8 X 12 161V2 P0513161V2 THREADED BUSHING V2.06.09 P0513199 FLAT WASHER 5MM P0513162 CAP SCREW M8-1.25 X 20 BUY PARTS ONLINE AT GRIZZLY.COM! -83- G0513 Series Bandsaws (Mfd. Since 08/22) Scan QR code to visit our Parts Store.
17-5 18-4 18-5 18-2 18-3 18-3 18-1 18-2 82-1V2 82-8 82-5V2 82-9 82V2 82-2V2 82-6V2 82-3V2 82-10 82-7V2 82-4V2 82-11 BUY PARTS ONLINE AT GRIZZLY.COM! -86- G0513 Series Bandsaws (Mfd. Since 08/22) Scan QR code to visit our Parts Store.
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CAP SCREW M6-1 X 10 P0513X2111 CAP SCREW M6-1 X 20 P0513X2050 CLEAR WINDOW P0513X2119 LOCK WASHER 4MM P0513X2055A UPPER WHEEL COVER ASSY BUY PARTS ONLINE AT GRIZZLY.COM! -87- G0513 Series Bandsaws (Mfd. Since 08/22) Scan QR code to visit our Parts Store.
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TAP SCREW 3.5 X 8 121-17 P0513X2121-17 GUARD PIECE 350-3 P0513X2350-3 FENCE END PLATE 148 X 22 X 1 121-18 P0513X2121-18 MOVING PLATE BUY PARTS ONLINE AT GRIZZLY.COM! -88- G0513 Series Bandsaws (Mfd. Since 08/22) Scan QR code to visit our Parts Store.
FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK respirator when WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. EYE/LUNG INJURY using this machine. artwork changes are required, contact us immediately at manuals@grizzly.com.
17-1 17-4 17-2 17-5 18-4 18-5 18-2 18-3 18-3 18-1 18-2 82-4 82-5 82-14 82-9 82-6 82-15 82-2 82-10 82-3 BUY PARTS ONLINE AT GRIZZLY.COM! -90- G0513 Series Bandsaws (Mfd. Since 08/22) Scan QR code to visit our Parts Store.
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CAP SCREW M8-1.25 X 16 P0513X2BF091 HEX BOLT M8-1.25 X 20 LH P0513X2BF045 FENDER WASHER 8MM P0513X2BF092 MOTOR PULLEY TYPE-A 3.5" BUY PARTS ONLINE AT GRIZZLY.COM! -91- G0513 Series Bandsaws (Mfd. Since 08/22) Scan QR code to visit our Parts Store.
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -92- G0513 Series Bandsaws (Mfd.
HEX WRENCH 8MM P0513X2151 LOWER BLADE GUIDE ASSEMBLY P0513X2357 WRENCH 10 X 13 OPEN-END 151-5 P0513X2151-5 LOWER BLADE GUIDE SUPPORT BUY PARTS ONLINE AT GRIZZLY.COM! -94- G0513 Series Bandsaws (Mfd. Since 08/22) Scan QR code to visit our Parts Store.
P0513X2BF157-7 HEX NUT M8-1.25 P0513X2BF164 LOCK WASHER 6MM 157-8 P0513X2BF157-8 FENCE LOCK HANDLE 165V2 P0513X2BF165 CAP SCREW M6-1 X 20 BUY PARTS ONLINE AT GRIZZLY.COM! -95- G0513 Series Bandsaws (Mfd. Since 08/22) Scan QR code to visit our Parts Store.
P0513X2BF324 STEP BOLT M7-1 X 10 W/BUSHING P0513X2BF312 CAP SCREW M8-1.25 X 25 P0513X2BF325 BRAKE LEVER P0513X2BF313 CAP SCREW M6-1 X 25 P0513X2BF326 RUBBER CLIP BUY PARTS ONLINE AT GRIZZLY.COM! -96- G0513 Series Bandsaws (Mfd. Since 08/22) Scan QR code to visit our Parts Store.
WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.