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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
Basic controls Front controls A. Blade Tension Scale: allows for easy moni- toring of blade tension in arbitrary numbers 1–8. refer to Figures 1–4 and the following descrip- tions to become familiar with the basic controls B. Blade Tension Handwheel: tensions blade and components of your bandsaw.
Rear controls Wheel cover Lock Knobs: secure the wheel covers. G. Quick-Release Blade Tension Lever: adjusts blade tension for quick blade chang- H. Blade Tracking Knob and Lock Lever: Moves and locks upper wheel tilt for blade tracking. Table Tilt controls: adjusts table tilt and locks the table in place.
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MODEL G0513 SERIES 17" BANDSAWS G0513/G0513P/ Model Number G0513X2 G0513X2B G0513X2BF G0513X2F G0513ANV product dimensions Weight 266 lbs. 325 lbs. 352 lbs. 357 lbs. 335 lbs. Width (side-to-side) x depth 32" x 32" x 73" (front-to-back) x height Footprint (length x Width) 27"...
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G0513/G0513P/ Model Number G0513X2 G0513X2B G0513X2BF G0513X2F G0513ANV Cutting Capacities Maximum Cutting height ⁄ " 12 " Maximum Capacity left of ⁄ " Blade Blade information standard Blade length ⁄ " Blade Width range ⁄ "–1" roller disc, Ball Blade guides Ball Bearings Bearings guide post size...
SEcTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages.
Additional Safety for Bandsaws BLADE cONDITION. do not operate with dull, cUTTING TEcHNIQUES. plan your operation cracked or badly worn blade. dull blades require so the blade always cuts to the outside of the more effort to perform the cut and increase the workpiece.
SEcTION 2: POWER SUPPLY Availability The full-load current is not the maximum amount of amps that the machine will draw. If the machine Before installing the machine, consider the avail- is overloaded, it will draw additional amps beyond ability and proximity of the required power supply the full-load rating.
circuit Requirements these machines are prewired to operate on a 220V power supply circuit that has a verified ground and meet the 220V operation requirements listed below. Models g0513, g0513p, g0513aNV, g0513X2, and g0513X2F can be converted to operate on a 110V power supply (refer to Voltage conversion instructions beginning on Page 69) that has a verified ground and meet the 220V operation requirements listed below.
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Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec- essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Extension cords Voltage conversion We do not recommend using an extension cord the voltage conversion Must be performed by with this machine. If you must use an extension an electrician or a qualified service personnel. cord, only use it if absolutely necessary and only on a temporary basis.
SEcTION 3: SETUP Needed for Setup This machine presents serious injury hazards the following are needed to complete the setup to untrained users. Read process, but are not included with your machine. through this entire manu- al to become familiar with Description the controls and opera- •...
Inventory The following is a description of the main compo- nents shipped with your machine. Lay the compo- nents out to inventory them. If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
cleanup Site considerations Floor Load The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that refer to the Machine Data Sheet for the weight prevents corrosion during shipment and storage. and footprint specifications of your machine. This rust preventative works extremely well, but it some residential floors may require additional will take a little time to clean.
Moving & Placing Using Wood Blocks Move the crate to the prepared location, then Bandsaw remove the crate from the shipping pallet. unbolt the bandsaw from the pallet. Carefully place the forklift forks under the head and insert a 1x4 block between the head This bandsaw is a heavy and the left fork and a 2x4 block between the machine.
Mounting Assembly We recommend mounting your new machine to Installing Guide Post Handwheel, the floor. Because floor materials may vary, floor Positive Stop Bolt, & Table mounting hardware is not included. you may also secure the guide post handwheel onto the mount your machine to a mobile base that has handwheel shaft flat with the included set wheel locking or wheel retracting capabilities that...
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loosen blade tension by rotating the quick- release tension lever clockwise, as shown in Figure 18. The table is heavy and requires two people to lift it onto the trunnions. Remove the saw blade to make table installation easier. Models G0513, G0513P and G0513ANV: secure the table to the trunnions, as shown loosen tighten...
Installing Fence (G0513, G0513P, thread the M6-1 hex nut onto the rail pad, then thread the rail pad into the rear of the G0513ANV, G0513X2, & G0513X2F) fence (see Figure 22). attach the rear rail to the table with the (2) M6-1 x 16 cap screws, as shown in Figure 20.
Installing Fence (G0513X2B & install the fence on the left-hand side of the blade. G0513X2BF) attach the rail plates to the front rail with the place the fence flush against the bandsaw (3) M6-1 x 20 cap screws, 6mm lock wash- blade (see Figure 26).
Installing Resaw Installing Foot Brake Pedal (G0513X2BF & G0513X2F) Fence (G0513X2, secure the foot brake pedal to the brake lever G0513X2B, using the (2) M6-1 x 16 cap screws and 6mm lock washers, as shown in Figure 28. G0513X2BF, & G0513X2F) Brake pedal...
Initial Blade Tracking The wheels may have sharp edges and the blade teeth may extend beyond the edge, creating a laceration hazard. Be careful when turning the wheels by hand. Serious personal injury can occur if the machine starts spin the upper wheel by hand at least three while your hand is touch- times and watch how the blade rides on the ing the bandsaw wheel dur-...
Adjusting Positive loosen the lock lever on the back of the bandsaw (see Figure 32) so that the blade Stop tracking knob can rotate. the positive stop allows the table to be quickly and accurately returned to the horizontal (0˚) posi- tion after being adjusted to a different angle.
Dust collection Power cord connection (G0513X2BF & G0513X2F) DO NOT operate this bandsaw without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust col- lection system can result in short and long- term respiratory illness.
Test Run loosen the right strain relief on the junction box, then feed the cord into the box with enough slack in the wires to make the con- nections. once the assembly is complete, test run your machine to make sure it runs properly and is re-tighten the strain relief around the cord.
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G0513X2B, G0513X2F, & G0513X2BF Only e. push the oFF button in, then twist it a. insert the key into the power switch (see clockwise so it pops out. When the oFF Figure 37), then turn it to the "1". button pops out, the switch is reset and ready for operation (see Figure 38).
Tensioning Blade 4. Engage the blade tension quick-release lever to apply tension to the blade (see Figure 39). a properly tensioned blade is essential for mak- ing accurate cuts, maximizing the life of the blade, and making other bandsaw adjustments. however, it will not compensate for cutting prob- Blade tension lems caused by too rapid of a feed rate, hardness...
Deflection Method using moderate pressure, push the center of the blade sideways. the deflection method is more subjective than the flutter method. Each blade deflects differently and — if the blade deflects approximately ⁄ ", it is every user must determine what "moderate pres- properly tensioned.
Adjusting Blade Tools Needed hex Wrench 5mm ..........1 Support Bearings Feeler gauge 0.016" ......... 1 Each Crisp dollar Bill (optional) ......... 1 Tip: You can use a crisp dollar bill in place of the support bearings stop excessive backward deflec- feeler gauge for the following procedures.
Adjusting Blade A. Support Bearing. stops excessive back- ward blade deflection from the pressure of Guides the advancing workpiece. Note: The flat surface of the upper support bearing faces the blade. The round edge of the blade guides provide side-to-side support the lower support bearing faces the blade.
Adjusting Blade Guides (G0513, By hand, adjust the distance of the guides approximately 0.004" from the sides of the G0513P, & G0513ANV) blades (see Figure 45), then re-tighten the Tools Needed thumb screws to secure the setting. hex Wrench 5mm ..........1 Feeler gauge 0.004"...
Adjusting Blade Guide Bearings By hand, slide the guide block to position the blade guides approximately 0.016" behind (G0513X2, G0513X2B, G0513X2BF, & the teeth gullets (see Figure 47), then re- G0513X2F) tighten the guide block cap screw to secure the setting. Tools Needed hex Wrench 5mm ..........
Aligning Table loosen the lateral rod cap screw and slide the guide block to position the blade guides approximately 0.016" behind the blade gul- lets, as illustrated in Figure 50. to ensure cutting accuracy when the table is first installed, the table should be aligned so that the Note: The 0.016"...
— if the distance is not the same at the front loosen the four cap screws located on the and back of the table, adjust the table until top face of the fence (see Figures 53–54). it is. place a square on the table and against the g0513, g0513p, &...
calibrating Miter Aligning Fence (G0513X2B & G0513X2BF) Gauge disCoNNECt BaNdsaW FroM poWEr! Make sure the table is aligned with the blade the miter gauge needs to be calibrated to the (see Aligning Table on Page 36 for detailed blade when it is first mounted in the miter slot. instructions).
OMMEND that you read books, review properly disabled. industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. -39- G0513 Series Bandsaws...
Disabling & Locking General Overview Switch (G0513X2B, G0513X2BF, the bandsaw is one of the most versatile wood cutting tools in the shop. it is capable of perform- G0513X2F) ing many different cutting functions including: Straight cuts The power switch can be disabled and locked by •...
Operation Overview Workpiece Inspection the purpose of this overview is to provide the nov- ice machine operator with a basic understanding some wood workpieces are not safe to cut or may of how the machine is used during operation. require modification before they are safe to cut. due to the generic nature of this overview, it is Before cutting wood, get in the habit of not intended to be an instructional guide.
Guide Post Fine Tune Tracking the guide post connects the upper blade guide during setup, the blade was tracked without the assembly to the bandsaw. the guide post allows machine connected to power. in this procedure, the bandsaw is turned ON to perform fine tun- the blade guide assembly to move up or down so that it is as close to the workpiece as possible for ing of the tracking.
Blade Selection Blade Length Measured by the blade circumference, blade lengths are specific to each bandsaw. they are determined by the wheel diameter and distance selecting the right blade for the cutting task between the wheels. requires knowledge about blade characteristics and cutting priorities (i.e.
Bimetal Blade: a strip of high-speed tool steel is Alternate: an all-purpose arrangement where the precision welded to a flexible carbon blade, then teeth are bent evenly left and right of the blade. teeth are ground into the blade to provide good edge-holding qualities for blades taking a lot of Raker: three teeth in a recurring group—one abuse (see Figure 65).
Blade Selection chart use the blade selection chart below as a general guide when selecting a blade for your operation. Blade Width cutting Operation Narrow ( ⁄ " – ⁄ ") Medium ( ⁄ "– ⁄ ") Wide ( ⁄ "–...
Blade Breakage Blade care & Break-In Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable in some Blade care cases, since it is the natural result of the peculiar stresses that bandsaw blades must endure. a bandsaw blade is a thin piece of steel that is subjected to tremendous strain.
Blade changes Installing Blade disCoNNECt BaNdsaW FroM poWEr! slide the blade through the table slot, ensur- Blade changes entail removing the existing blade ing that the teeth are pointing down toward from the wheel and table, installing the new blade, the table.
Blade Speed refer to Figure 71 to locate the correct V-belt position for the desired blade speed and move the V-belt to the indicated pulleys. the blade speed can be adjusted to 1700 or 3500 FpM. speed adjustments are made by moving the V-belt position on the motor and wheel pulleys.
crosscutting Resawing resawing (see Figure 74 for an example) is the Crosscutting is the process of cutting across the process of cutting a board into two or more thinner grain of wood. For plywood and other processed boards. the maximum board width that can be wood, crosscutting simply means cutting across resawn is limited by the maximum cutting height the width of the material.
cutting curves To resaw a workpiece: Verify that the bandsaw is setup properly and that the table is perpendicular to the blade. When cutting curves, simultaneously feed and turn the stock carefully so that the blade follows use the widest blade your bandsaw will the layout line without twisting.
Stacked cuts Make relief cuts perpendicular to the out- line of your intended shape in areas where changes in blade direction could strain the woodgrain or cause the blade kerf to bind. one of the benefits of a bandsaw is its ability to cut multiple copies of a particular shape by stack- Cut the stack of pieces as though you were ing a number of workpieces together.
To minimize this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to the newest copy of the Grizzly catalog for other accessories available for this machine. Figure 77. d2057a SHOP FOX Mobile Base.
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Basic Eye Protection T20388—Success with Bandsaws Book Explore the many creative possibilities of floor- T20501—Face Shield crown Protector 4" standing and portable bench-top bandsaws. With T20502—Face Shield crown Protector 7" these practical instructions and color photographs, T20503—Face Shield Window woodworkers can quickly master basic skills and T20452—"Kirova"...
SEcTION 6: MAINTENANcE cleaning & Protecting Always disconnect power to the machine before performing maintenance. Failure to do this may Cleaning the bandsaw is relatively easy. Vacuum result in serious person- excess wood chips and sawdust, and wipe off the al injury.
using a rag and mineral spirits, wipe off any apply a thin coat of lubricant to the tension existing grease and sawdust build-up on the adjustment assembly and tension lever cam rack (see Figure 83). (see Figure 84). adjustment assembly rack Exposed for lubrication Figure 83.
SEcTION 7: SERVIcE Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting symptom possible Cause...
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symptom possible Cause possible solution Machine stalls 1. too much pressure against workpiece. 1. decrease the feed rate or workpiece pressure. or slows when 2. Workpiece too moist or unsuitable. 2. only cut wood and ensure moisture is below 20%. operating.
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symptom possible Cause possible solution Blade wears on one 1. Blade contacting table insert. 1. re-adjust blade guides (Page 33) to eliminate side side, slows, smokes pressure. adjust table for correct blade clearance or shows signs of and miter slot alignment (Page 36). overheating.
V-Belt Service To replace the V-belt: disCoNNECt BaNdsaW FroM poWEr! checking V-Belt open both wheel covers, and remove the blade (refer to Blade changes on Page 48). to ensure optimum power transmission from the motor to the blade, the V-belt must be in good unthread the lower wheel mount bolt shown condition and properly tensioned.
Blade Lead slide the fence out of the way and cut free- hand along the line. stop at the halfway point. turn the bandsaw OFF and wait for the blade to come to a complete stop. "Blade lead" means that the blade does not cut straight when using the fence or miter gauge (see Clamp the board to the bandsaw table with- Figure 89).
Adjusting Wheel Adjusting Tension Brush Lever the lower wheel has a brush, as shown in Figure the quick-release tension lever was setup at the 90, that is designed to sweep sawdust off the factory for use with the pre-installed 131 ⁄...
Adjusting Guide —if there is no gap between the square and the guide post along its full length, no Post Travel adjustments need to be made. proceed to the next procedure. —if there is a gap between the square and the guide post assembly should remain paral- the guide post, the guide post is not parallel lel with the blade front-to-back and side-to-side...
checking/Adjusting Guide Post place the guide post guard on top of the guide post assembly so you can access the Parallel with Blade Front-to-Back guide post bracket. disCoNNECt BaNdsaW FroM poWEr! loosen the four screws shown in Figure 93 loosen the guide post lock knob, lower the on the previous page enough to fit metal blade guide assembly to within 1"...
— if the wheels are coplanar (Figure 99, A), the straightedge will evenly touch the top and bottom of both wheels. Not Coplanar Coplanar — if the wheels are not coplanar (Figure 99, B), place the straightedge on the lower wheel first (ensuring that it touches both Solution: the top and bottom rim), then adjust the...
Magnetic Brake When the wheels are coplanar, place a mark on each wheel where you held the straight- Adjustment edge. this assures repeated accuracy every time you adjust your wheels. (G0513X2B, Note: When wheels are properly coplanar, G0513X2BF) the blade may not be centered on the crown of the wheel, but it will be balanced.
Technical source. Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -68- G0513 Series Bandsaws...
SEcTION 9: PARTS G0513/G0513P/G0513ANV Main -74- G0513 Series Bandsaws...
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G0513/G0513P/G0513ANV Main Parts List REF PART # DESCRIPTION PART # DESCRIPTION P0513004 LIFTING EYE BOLT M10-1.5 P0513058 WHEEL BRUSH P0513005 MACHINE BODY (G0513) PB10M HEX BOLT M6-1 X 25 P0513P005 MACHINE BODY (G0513P) P0513060 STAR KNOB P0513ANV005 MACHINE BODY G0513ANV) PLN03M LOCK NUT M6-1 PW03M...
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G0513/G0513P/G0513ANV Upper Blade Guides & Miter Gauge Parts List PART # DESCRIPTION PART # DESCRIPTION PSS07M SET SCREW M5-.8 X 5 P0513160 PINION GEAR STEP BOLT P0513134 GUIDE ADJUSTMENT SHAFT 161V2 P0513161V2 THREADED BUSHING V2.06.09 PCAP148M CAP SCREW M8-1.25 X 80 PCAP14M CAP SCREW M8-1.25 X 20 PW01M...
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -80-...
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -85-...
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G0513X2B Main Parts List PART # DESCRIPTION PART # DESCRIPTION PSS01M SET SCREW M6-1 X 10 P0513X2B041 START BUTTON P0513X003 BUSHING PCAP11M CAP SCREW M8-1.25 X 16 P0513004 LIFTING EYE BOLT M10-1.5 PWF08M FENDER WASHER 8MM P0513005 MACHINE BODY P0513046 UPPER WHEEL SLIDING BRACKET P0513X007 BUSHING...
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G0513X2B Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PBHS22M BUTTON HD CAP SCR M8-1.25 X 20 PCAP04M CAP SCREW M6-1 X 10 P0513X2B087 STRAIN RELIEF PLATE 1-HOLE P0513095 LOWER WHEEL COVER PFS07M FLANGE SCREW M5-.8 X 10 PWF08M FENDER WASHER 8MM P0513089...
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -89-...
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G0513X2BF Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PSS01M SET SCREW M6-1 X 10 P0513046 UPPER WHEEL SLIDING BRACKET P0513X003 BUSHING PCAP06M CAP SCREW M6-1 X 25 P0513004 LIFTING EYE BOLT M10-1.5 PRIV005M STEEL BLIND RIVET 3 X 13MM P0513X2F005 MACHINE BODY PCAP04M...
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G0513X2BF Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PVA42 V-BELT A42 P0513X2F189 CORD CLIP 5/16" PCAP04M CAP SCREW M6-1 X 10 PFS09M FLANGE SCREW M5-.8 X 50 P0513095 LOWER WHEEL COVER PS38M PHLP HD SCR M4-.7 X 10 PWF08M FENDER WASHER 8MM PTLW02M...
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -93-...
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G0513X2F Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PSS01M SET SCREW M6-1 X 10 PCAP06M CAP SCREW M6-1 X 25 P0513X003 BUSHING P0513060 STAR KNOB P0513004 LIFTING EYE BOLT M10-1.5 PLN03M LOCK NUT M6-1 P0513X2F005 MACHINE BODY P0513062 STRAIN RELIEF 16MM STRAIGHT LT P0513X007...
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G0513X2F Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION P0513X2F193 KEY SWITCH 242-2 P0513X2F242-2 OL RELAY SDE RA-20 8-12A P0513X2B041 START BUTTON 242-3 P0513X2F242-3 MAG SWITCH COVER ASSEMBLY P0513X2B040 STOP BUTTON 242-4 P0513X2F242-4 CONTROL CORD 16G 3W PFS09M FLANGE SCREW M5-.8 X 50 242-5 P0513031...
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -97-...
Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
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FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...