Related Manuals for Fluke VIBRONET Signalmaster
Summary of Contents for Fluke VIBRONET Signalmaster
- Page 1 VIBRONET ® Signalmaster Installation This manual is valid for: VIBRONET Signalmaster, Standard package, VIB 5.890-3 Edition June 2016 VIB 9.520.G Translation of the German manual...
- Page 2 The absence of a marking does not however mean that names are not protected. VIBRONET® and OMNITREND® are registered trademarks of PRUFTECHNIK. ICP® is a registered trade- mark of PCB Piezotronics Inc. © 2016 Fluke Corporation; All rights reserved...
-
Page 3: Table Of Contents
Connecting multiple MUXes to form a string line ........30 Connecting a MUX string line to the basic unit ........31 Connecting the relay outputs ..............32 Connecting a communication network ..........33 Connecting an external power supply ..........35 Wiring diagram for VIBRONET Signalmaster cabinet ......36... - Page 4 Contents Chapter 5: Special installations ......... 37 5.1 EM contaminated environments ........37 Cabling ....................37 Shielding ....................38 Insulation ....................38 5.2 Installation in intrinsically safe areas ......46 Intrinsically safe area: Wiring diagram for cabinet .......50 Installation examples for intrinsically safe areas ....51 Chapter 6: Commissioning ........
-
Page 5: Chapter 1: Introduction
PRÜFTECHNIK sales partner. Standard package (VIB 5.890-3) and measuring equipment* 1: VIBRONET Signalmaster basic unit, VIB 5.802 2: Shock pulse module, VIB 5.815-3 3: System components, mounted in the cabinet:... -
Page 6: About This Manual
Failure to comply with these instructions can result in severe injuries. Note General information for preventing damage to property. Definitions The following abbreviations are used in this manual: - Condition Monitoring System CMS, System - VIBRONET Signalmaster basic unit = basic unit - VIBRONET field multiplexer - Current Linedrive... -
Page 7: Chapter 2: Safety
Safety Chapter 2: Safety VIBRONET Signalmaster was designed and built in strict compliance with the required harmonized standards and other technical speci- fications. The system therefore conforms to the state of the art and ensures maximum safety. Nevertheless, dangers can arise during installation and must be avoided. -
Page 8: Information For The Installation Personnel
Therefore, the machine can continue operating during a shut-down. 2.3 Intended use VIBRONET Signalmaster is a stationary CMS for monitoring the con- dition of anti-friction bearing machines based on the following char- acteristic values: - Absolute component vibration... -
Page 9: Residual Risks And Protective Measures
Safety 2.4 Residual risks and protective measures VIBRONET Signalmaster is proven to be safe if used as intended. Operating errors or improper use of the system can result in the fol- lowing: - Personal injuries - Damage to the system or the machine... -
Page 10: Eu Conformity
Safety 2.5 EU conformity PRUFTECHNIK AG hereby declares that VIBGUARD compact con- forms to the relevant European directives. The complete text of the EU conformity declaration is available at the following Internet ad- dress: https://www.pruftechnik.com/com/About-us/Company/Certificates-and- Material-Safety/... -
Page 11: Chapter 3: Technical Data
Technical data Chapter 3: Technical data 3.1 Hardware VIBRONET Signalmaster basic unit - VIB 5.802 PARAMETER VIB 5.802 Meas. channels, analog 6 differential inputs (3 of them synchronous) RPM / Counter: 2 x TTL...30 V Meas. channels, digital Keyphaser: ± 30 V AC and DC Input channels, digital 4 x, TTL...30 V... - Page 12 253 x 253 x 120 mm Weight approx. 3 kg approx. 5 kg Power supply Approx. 10 V from VIBRONET Signalmaster ‘string’ output Current consumption In µA range Interference protect. Inputs and outputs protected by suppressor diodes Limited temperature range The lower temperature limit (-40 °...
- Page 13 Technical data Connection modules for VIBRONET MUX - VIB 8.31x VIB 8.310 / VIB 8.313 / PARAMETER VIB 8.312 VIB 8.314 EX VIB 8.310 EX VIB 8.313-1 EX Inductive CLD-type Input Pt100 temperature probe Current / Voltage proximity sensor accelerometer Output Digitalized current signal Measurment range...
-
Page 14: Dimensions
Technical data 3.2 Dimensions VIBRONET Signalmaster cabinet Ø 10 PE bolts 3x M20 2x M20 Supply String Ethernet Relais 1+2 line RPM sensor VIB 6.620 / VIB 6.622 VIB 6.622 VIB 6.620 M18x1 M18x1 M12x1 M12x1 Dimensions in millimeters... - Page 15 Technical Data VIBRONET MUX VIB 8.306, VIB 8.306 M20, VIB 8.306 EX Ø 8 MASTER No. STRING No. MUX No. M12 (M20*) Ansicht gesamt Dimensions in millimeters DIN ISO 16016 Blatt 1/1 Benennung EDV-Nr. Wiedergabe sowie Vervielfältigung dieser Zeichnung, Verwendung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden.
-
Page 16: Led Displays
Technical data 3.3. LED displays Status LEDs Color Status SYSTEM Orange Initialiation Green Enabled Measurement STATE 1 Green available STATE 2 Green available LAN 1 Green Connect LAN 2 Green Traffic... -
Page 17: Chapter 4: Installation
Installation Chapter 4: Installation This section provides information on how to mount the system and establish the electrical connections. 4.1 Preparation For proper installation, the owner / operator must make the prepara- tions necessary for meeting the following conditions: Permissible ambient conditions Temperature: Depends on the permissible temperature range of the component installed (cable, MUX, sen-... - Page 18 Installation For mounting the temperature probe VIB 6.610 - Drill and drill bit 4.1 mm / 6.8 mm with depth gage and a fine th- read tap M8 x 1. - Compressed air for cleaning the drill hole - Open-end wrench, size 14 For mounting the RPM sensors VIB 6.620 / VIB 6.622 - Suitable mounting bracket with mounting hole (D=19 mm) - Open-end wrench, size 14, 2 pcs.
-
Page 19: Installing Sensors
Installation 4.2 Installing sensors This section provides information on how to install the temperature probe VIB 6.610 and the RPM sensor VIB 6.620 / VIB 6.622. The installation of the PRÜFTECHNIK vibration sensors is described in the following manual: - Installation manual for CLD sensor (type VIB 6.1xy) – VIB 9.831.G - Installation manual for mini sensor (type VIB 6.20x) –... -
Page 20: Rpm Sensor - Vib 6.620 / Vib 6.622
Installation RPM sensor – VIB 6.620 / VIB 6.622 The machine speed is measured by means of a non-contact inductive RPM sensor. PRÜFTECHNIK offers two suitable sensors for different installation types and switching frequencies: - VIB 6.620 – non-flush installation; switching frequency < 300 Hz - VIB 6.622 –... - Page 21 Installation • Drill a hole in the mounting bracket; diameter: 19 mm • Attach the sensor to the mounting bracket: • Unscrew the front locknut from the sensor. • Push the sensor through the mounting hole. • Screw the locknut onto the sensor and tighten the setup. •...
-
Page 22: Installing Field Multiplexers
Installation 4.3 Installing field multiplexers A field multiplexer (MUX) is an electric channel selector switch, that is installed in the measuring chain between the sensors and the ba- sic unit. Each MUX merges up to 9 sensor cables into one string line thereby reducing the cable and installation costs of the CMS. - Page 23 Installation 1st digit: VIBRONET Signalmaster basic unit (up to 8 per network) 2nd digit: String line (up to three per basic unit) 3rd digit: MUX (up to 6 per string line) Accessories and templates The labels are available as accessories. Order No .: VIB 8.361.
-
Page 24: Installing The Cabinet
Installation 4.4 Installing the cabinet The cabinet contains the basic unit and the interfaces for the string lines as well as for communication, supply and digital switching sig- nals. Installation • Select a suitable installation location, which should be readily ac- cessible. -
Page 25: Electrical Connection
Installation 4.5 Electrical connection After installation, the electrical connection of the system components is carried out. The following section describes the standard installa- tion, in which the cable lines are configured as follows: - Coaxial cable (RG 58) for all sensor cables - Triaxial cable for all string lines. - Page 26 Installation • Use the VIB 8.745 installation checker to test the circuit. The condi- tion is indicated by one of the three LEDs on the housing: 'Ground loop', 'OK', 'Short circuit'. • If the circuit is 'OK', connect the cable to the MUX terminal. •...
-
Page 27: Connecting Rpm Sensor And Temperature Probe
Installation Connecting RPM sensor and temperature probe To connect these sensors to the Multiplexer you need special connec- tion modules that are available as an accessory: - RPM module: VIB 8.313, - Temperature module: VIB 8.310 Connect the module to the MUX as follows: •... -
Page 28: Temperature Probe With 3-Lead Or 4-Lead Connector
Installation Cable extension The RPM sensor is delivered without a connection cable. You can use a standard coaxial cable (RG 58) to connect the sensor. A suitable cable socket is available as an accessory (VIB 6.621). If the cable to the MUX is not long enough, the same type of co- axial cable (RG 58) can be used as an extension. -
Page 29: Connecting External Process Variables (I/U Level)
Connecting external process variables (I/U level) External process variables from a control system can be input to the VIBRONET Signalmaster system as potential free current or voltage levels. Connection is made via the VIB 8.312 current/voltage module in similar fashion to that of RPM and temperature probes. -
Page 30: Connecting Multiple Muxes To Form A String Line
Installation Connecting multiple MUXes to form a string line Up to 6 MUXes can be joined together to form a 'string line'. String lines can be expanded by attaching additional multiplexers to the end of the string line using triaxial cables. Triaxial cable Details on the connection of triaxial cables are given in chapter 8 (see 'Triaxial cable', page 61). -
Page 31: Connecting A Mux String Line To The Basic Unit
Connecting a MUX string line to the basic unit The MUX string line is connected via the shock pulse module (VIB 5.815-3) to the VIBRONET Signalmaster basic unit. • Open the VIBRONET Signalmaster cabinet. • Open a suitable fitting M20 on the bottom of the cabinet and remo- ve the sealing. -
Page 32: Connecting The Relay Outputs
The system has two relay outputs for the output of binary alarm and warning signals. Use a standard 2-wire electrical cable (12 AWG) for signal transmission. • Open the VIBRONET Signalmaster cabinet. • Open a suitable fitting M12 on the bottom of the cabinet and remo- ve the sealing. -
Page 33: Connecting A Communication Network
3: Strain relief with shield connection Insert the patch cable into the cabinet as follows: • Open the VIBRONET Signalmaster cabinet. • Open the fitting M25 on the bottom of the cabinet and remove one of the four sealing inserts. - Page 34 Installation • Connect the single wires to the screw terminal blocks. If possible, make sure the single wires remain twisted up to the connection terminal blocks. • Tighten down the open fitting M25. • Connect the other end of the patch cable to the network socket or to the Ethernet switch respectively.
-
Page 35: Connecting An External Power Supply
Note Specification for external power supply 100-240 V AC / 0,71 - 0,43 A / 50-60 Hz • Open the VIBRONET Signalmaster cabinet. • Open the fitting M16 on the bottom of the cabinet and remove the sealing. • Lay a cable loop (approx. 30 cm). -
Page 36: Wiring Diagram For Vibronet Signalmaster Cabinet
Installation Wiring diagram for VIBRONET Signalmaster cabinet connect to Power Supply connect to SIGNALMASTER L1.1 1T1-L VIB 5.802 6,3AT L1.1 1T2-L connect to MULTI-IO Channel 50-pol 100 - 240V AC MS16 1T1-N A6:Hi (AD1) 0,71 - 0,43A 1T2-N A6:Lo (AD1) -
Page 37: Chapter 5: Special Installations
Special installations Chapter 5: Special installations 5.1 EM contaminated environments Sources of severe electromagnetic interference in the vicinity of cables require special installation procedures in order to ensure that the VI- BRONET CMS functions properly. This type of interference can occur, for example, due to: - Frequency converters - Radio or remote control transmitters... -
Page 38: Shielding
Special installations Connecting the sensor cable to the junction box: • Connect the sensor cable to the TNC socket. Seal up connection Accelerometers with a TNC socket (e.g. VIB 6.1xx) can be connected to the junction box using a short, pre-assembled cable with TNC con- nector and protective caps. - Page 39 Special installations...
- Page 40 Special installations...
- Page 41 Special installations...
- Page 42 Special installations...
- Page 43 Special installations...
- Page 44 Special installations...
- Page 45 Special installations...
-
Page 46: Installation In Intrinsically Safe Areas
Special installations 5.2 Installation in intrinsically safe areas Prior to installation the system must be planned and calculated in detail. The planning and calculations must be documented and must be approved by the EX protection representative. The results of the calculations are used to document compliance with the interface pa- rameters. - Page 47 - The potential equalization connector (PA) should be connected first and individually to the HAZARDOUS AREAS EQUIPOTENTIAL BONDING SYSTEM. - The VIBRONET Signalmaster cabinet should be earthed with the HAZARDOUS AREAS EQUIPOTENTIAL BONDING SYSTEM at the position of the limiting device.
- Page 48 Special installations - Combined inductances and capacitances of the complete multi- plexer circuit shall never exceed the following ratings: [mH] 1.00 0.50 0.20 0.10 0.05 0.02 [µF] 0.50 0.59 0.75 0.92 1.00 1.00 - Impedances of the input line (Master _Line) and the output line (Next_Mux)are effectively connected through each multiplexer.
- Page 49 Special installations 7. The use of current-compensated coils for interference suppression is not allowed in the intrinsically safe area. 8. The insulated sensors must be fitted with the IP68 option or with caps beyond the insulating position. The caps must be reliably fixed by plastic clamps.
-
Page 50: Intrinsically Safe Area: Wiring Diagram For Cabinet
2,5mm² Cabinet Door 2,5mm² Fuse 6,3A 1X1 wired with (1,5mm²) PE wired with (2,5mm³) all other with (0,5mm²), if not different denoted VIBRONET Signalmaster cabinet Customer: PRUFTECHNIK CM, (DE) 88250 Weingarten Project: VIB 5.890-3 SIGNALMASTER Standard Package SAP 16.09.2015 Date:... -
Page 51: Installation Examples For Intrinsically Safe Areas
Special installations Installation examples for intrinsically safe areas... - Page 52 Special installations...
- Page 53 Special installations...
- Page 54 Special installations...
- Page 55 Special installations...
-
Page 56: Chapter 6: Commissioning
Commissioning Chapter 6: Commissioning After all system components are installed, check the system for visible damage. Check the connections in the cabinet as well. Switch the power supply on to start up the systems. The operating status of the system is indicated by the LED status indicator on the back of the base unit. -
Page 57: Chapter 7: Troubleshooting
Troubleshooting Chapter 7: Troubleshooting SYMPTOM: The system does not start, after the power supply was switched on. CAUSE: The fuse is blown. REMEDY: Replace fuse. A fuse is installed in the cabinet (6.3 AT) that you can replace as fol- lows: WARNING Risk of injury due to electric shock! - Page 58 Troubleshooting SYMPTOM: No signal from the sensor. CAUSE: Cable connections defective. REMEDY: Check the connections in the MUX and the sensor cable. The installation checker (VIB 8.745) can be used to test sensor leads. The three status LEDs on the housing indicate the condition: - Green LED : OK - Red LED : Short circuit...
-
Page 59: Chapter 8: Cable Connections
Cable connections Chapter 8: Cable connections Electrical cable The connections of the relay outputs and the supply lines are made using commercial single or multicore electrical cables (Wire size: AWG 24-12). For the terminals of the relay module 1K1 you need matching cable end sleeves. -
Page 60: Instructions For Crimping (Bnc/ Tnc)
Cable connections Instructions for crimping (BNC/ TNC) Coaxial cable Connector housing Sleeve (RG 58 ; RG 59) • Slide sleeve A onto the cable. • Use an appropriate tool (e.g. cable stripper VIB 81052 ) to strip the free cable end as shown in diagram. Dimensions in mm Note Cable layout can be damaged! -
Page 61: Triaxial Cable
Cable connections Triaxial cable Triaxial cables are used for the connection between the MUXs and for the string line to the VIBRONET Signalmaster switch cabinet. In an environment with electromagnetic interference, triaxial cables are Triaxial cable VIB 90080 also recommended as sensor cables. -
Page 62: Shielded Cable
Cable connections • Clamp the outer shield between the washers. • Screw the M20 cable gland and the reduction together. • Strip the inner cable sheath and connect the inner shield and signal cable to the respective terminals in the MUX (see 'Coaxial cable', page 59) Shielded cable In electromagnetically contaminated environments use a shielded... -
Page 63: Index
Index Index Ambient conditions .......17 connection ......30, 31 installation ......22 Cabinet installation .......24 Cabling ........17, 37 Coaxial cables ......59 Network ........33 Electrical cables .......59 Shielded cables .......62 Triaxial cables ......61 Patch cable ........33 Commissioning ......56 Power supply ........35 Communication ......33 Process variables Consumables ........17 connecting to MUX ....29... - Page 64 Templates...
- Page 65 Templates Installation location: MUX : Description: Signalmaster No. String No. Mux No. Sensor No. 2 3 4 5 6 7 8...
- Page 66 Printed in Germany VIB 9.520.G.06.2016 Fluke Deutschland GmbH Freisinger Str. 34 85737 Ismaning, Germany + 49 89 99616-0 www.pruftechnik.com Productive maintenance technology...