Grizzly G0941 Manual page 89

4.
rout a ⁄ "– ⁄ " wide slot 4"–5" long in the
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workpiece and 1"–2" from the short end of the
featherboard (see Figure 77).
Figure 77. slot routed in featherboard.
5.
Cut a miter bar that will fit in the table miter
slot approximately 5" long, as shown in
Figure 78.
Tip: Consider making the miter bar longer for
larger featherboards—approximately half the
length of the total featherboard—to support
the force applied to the featherboard during
use.
Figure 78. miter bar pattern.
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6.
drill a ⁄ " hole in the center of the bar, then
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countersink the bottom to fit a
screw.
7. mark a 4" line through the center of the coun-
tersunk hole, then use a jig saw with a narrow
blade to cut it out.
8.
assemble the miter bar and featherboard
with a ⁄ "-20 x flat head screw, flat washer,
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and a wing nut or a star knob (see Figure
79). Congratulations! your featherboard is
complete.
Figure 79. assembling miter slot featherboard
components.
Note: The routed slot, countersink hole, and
the flat head screw are essential for the miter
bar to clamp into the miter slot. When the
wing nut is tightened, it will draw the flat head
screw upward into the countersunk hole. This
will spread the sides of the miter bar and
force them into the walls of the miter slot,
locking the featherboard in place.
Tip: The length of the flat head screw depends
on the thickness of the featherboard—though
1 ⁄ " to 2" lengths usually work.
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now, proceed to Mounting Featherboard in
Miter Slot on page 55.
model g0651/g0652 (mfg. since 1/10)
1 ⁄ "-20 flat head
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