Grizzly G0652 Owner's Manual
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Grizzly G0652 Owner's Manual

Grizzly G0652 Owner's Manual

10" extreme series table saws
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MODEL G0651/G0652
10" EXTREME SERIES

TABLE SAWS

OWNER'S MANuAL
Copyright © marCh, 2008 By grizzly industrial, inC. revised July, 2008 (Bl)
WARNING: NO pORTION Of ThIS MANuAL MAy BE REpRODucED IN ANy ShApE
OR fORM WIThOuT ThE WRITTEN AppROvAL Of GRIzzLy INDuSTRIAL, INc.
#Bl10437 printed in taiWan

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Summary of Contents for Grizzly G0652

  • Page 1: Table Saws

    10" EXTREME SERIES TABLE SAWS OWNER'S MANuAL Copyright © marCh, 2008 By grizzly industrial, inC. revised July, 2008 (Bl) WARNING: NO pORTION Of ThIS MANuAL MAy BE REpRODucED IN ANy ShApE OR fORM WIThOuT ThE WRITTEN AppROvAL Of GRIzzLy INDuSTRIAL, INc.

  • Page 3: Table Of Contents

    Components ... 59 g0651 Wiring diagram 220v, 1-ph ... 60 g0652 electrical Components ... 61 g0652 Wiring diagram 220v, 3-ph ... 62 g0652 Wiring diagram 440v, 3-ph ... 63 SEcTION 9: pARTS ... 64 motor and arbor Breakdown ... 64 Cabinet Breakdown...

  • Page 4: Introduction

    We are proud to offer the model g0651/g0652 10" extreme series table saw. this machine is part of a growing grizzly family of fine wood- working machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of grizzly’s commitment to customer...

  • Page 5: G0651 Machine Data Sheet

    10" extreme series table saws...
  • Page 6 10" extreme series table saws...

  • Page 7: G0652 Machine Data Sheet

    10" extreme series table saws...
  • Page 8 10" extreme series table saws...

  • Page 9: Identification

    E. outfeed table Fence scale indicator G. Fence h. Front (main) extension table rear rail support leg g0651/g0652 10" extreme series table saws Identification figure 1. g0651 identification. K. lower shelf Fence lock handle M. arbor Wrench N. Blade tilt handwheel & lock O.

  • Page 10: Section 1: Safety

    Safety Instructions for Machinery g0651/g0652 10" extreme series table saws...
  • Page 11 10" extreme series table saws...

  • Page 12: Safety Instructions For Table Saws

    10" extreme series table saws...

  • Page 13: Preventing Kickback

    10" extreme series table saws • Keep the blade guard installed and in good working order. only remove it when perform-...

  • Page 14: Glossary Of Terms

    Become familiar with these terms for assembling, adjusting or operating this machine. your safety is vERy important to us at grizzly! Arbor: a metal shaft extending from the drive mechanism that is the mounting location for the saw blade.

  • Page 15: Section 2: Circuit Requirements

    Circuit size ... 20 amps g0651/g0652 10" extreme series table saws power connection Device the type of plug required to connect your machine to power depends on the type of service you cur- rently have or plan to install.

  • Page 16: Model G0652 220/440V Operation

    MuST ensure compliance by checking with a quali- fied electrician! NOTICE The Model G0652 is prewired for 220v operation. If you plan to use your machine at 440v, you MuST have a qualified electri- can perform the 440v conversion described on page 15.

  • Page 17: Conversion

    440v conversion the model g0652 can be converted for 440v operation. this conversion job consists of discon- necting the saw from the power source, rewiring the motor, switching the transformer fuse from 220v to 440v, and changing the thermal overload relay from 14 to 7 amps.

  • Page 18: Section 3: Setup

    Otherwise, filing a freight claim can be difficult. When you are completely satisfied with the condi- tion of your shipment, inventory the contents. g0651/g0652 10" extreme series table saws...

  • Page 19: Inventory

    • safety pin (switch) ... 1 • Flat head screw m5-8 x 20 (insert) ... 1 g0651/g0652 10" extreme series table saws Tools (not shown) • open-end Wrenches 8 x 10, 11 x 13, 14 x 17 ... 1 each •...

  • Page 20: Extension Table

    (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. g0651/g0652 10" extreme series table saws ⁄ -16 x 2 (legs) ... 2 ⁄...

  • Page 21: Hardware Recognition Chart

    Recognition chart -19- g0651/g0652 10" extreme series table saws...

  • Page 22: Clean Up

    10 for the mini- mum working clearances. inhaled. figure 10. minimum working clearances. g0651/g0652 10" extreme series table saws children and visitors may be seriously injured if unsuper- vised around this machine. Lock entrances to the shop...

  • Page 23: Assembly

    25 cap screw, two flat washers, two lock washers, and a hex nut. figure 12. rear rail installed. g0651/g0652 10" extreme series table saws secure the metal plates to the table with m8-1.25 x 25 flat head screws on the right side of the table saw cabinet, as shown in (figure 13), then thread two m8-1.25 x 12...
  • Page 24 18. support leg fastened to main extension table. 12. rotate both feet until they touch the ground, and tighten the hex nuts against the support legs to secure the feet. g0651/g0652 10" extreme series table saws Foot...
  • Page 25 15. place the lower shelf on the brackets. 16. turn the outfeed table upside down and place it on a level surface. g0651/g0652 10" extreme series table saws 17. repeat Steps 10-13 to install the feet, sup- port legs, and shelf end plate on the outfeed table.

  • Page 26: Saw Blade

    (see Table Insert, page 25). g0651/g0652 10" extreme series table saws hex Bolt...

  • Page 27: Riving Knife

    Bolt figure 25. riving knife installed. install the table insert, as described in Table Insert. g0651/g0652 10" extreme series table saws you must install the table insert before operating the table saw. To install and adjust the table insert:...

  • Page 28: On/Off Switch

    29. slide the miter gauge into the miter gauge slot to the left of the blade; or store it temporarily on the brackets near the blade angle handwheel. stop paddle handle Washer figure 29. miter gauge installed. g0651/g0652 10" extreme series table saws...

  • Page 29: Fence Components

    31) onto the back of the cabinet with the two m8-1.25 x 12 hex bolts and flat washers. Brackets figure 31. Fence resting brackets installed. g0651/g0652 10" extreme series table saws Dust collection DO NOT operate the Model G0651/G0652 without an adequate dust collection system.

  • Page 30: Test Run

    — if the saw starts, immediately press the oFF button and disConneCt the saW From the poWer sourCe. the safety disabling feature is not working correctly. please contact our technical support at (570) 546-9663 immediately. g0651/g0652 10" extreme series table saws...
  • Page 31 11. Model G0652 only: verify that the power is connected in phase by starting/stopping the table saw and determining if the motor turns in the correct direction, using the criteria below: — if the blade turns clockwise (toward the front of the saw), it is turning in the correct direction.

  • Page 32: Section 4: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. -30-...

  • Page 33: Blade Selection

    53 for setting the digital readout. g0651/g0652 10" extreme series table saws Blade Selection this section on blade selection is by no means comprehensive. always follow the saw blade...
  • Page 34 Wobble blades are an inexpensive option when visibly pleasing channels are not a con- cern. g0651/g0652 10" extreme series table saws...

  • Page 35: Workpiece Inspection

    10" extreme series table saws Non-Through & Through cuts Non-Through cuts...

  • Page 36: Ripping

    ⁄ " above the Keep the blade guard installed and in the down position. failure to do this could result in serious personal injury or death. g0651/g0652 10" extreme series table saws...

  • Page 37: Crosscutting

    10" extreme series table saws Miter cuts a miter is an angled crosscut. miters are usually cut in the same manner as crosscuts, using the miter gauge and a predetermined mark on the workpiece.

  • Page 38: Blade Tilt/Bevel Cuts

    Reduce the risk of kickback by making multiple passes to achieve the desired depth of cut. failure to follow these warnings could result in seri- ous personal injury. g0651/g0652 10" extreme series table saws...
  • Page 39 ALWAyS replace the blade guard after dadoing is complete. g0651/g0652 10" extreme series table saws reconnect the saw to the power source. turn the saw ON. the blade should run smooth, with no vibrations.

  • Page 40: Rabbet Cutting

    48. sacrificial fence. adjust the fence, turn the saw ON, raise the blade into the sacrificial fence to the height needed for the rabbeting operation, and turn the saw OFF. g0651/g0652 10" extreme series table saws...
  • Page 41 10. if the cut is satisfactory, repeat the cut with the final workpiece. g0651/g0652 10" extreme series table saws cuting Rabbets with Standard Blade Note: Cutting rabbets with a standard saw blade DOES NOT require the use of a sacrificial fence.

  • Page 42: Resawing

    Note: this table saw can only resaw wood that is less than 6 ⁄ " tall. g0651/g0652 10" extreme series table saws...

  • Page 43: Auxiliary Fence

    ⁄ " from the bottom of the 6" tall board. g0651/g0652 10" extreme series table saws glue the end of the 3" board, then clamp the boards at a 90° angle with the larger board in the vertical position as shown in figure 53.

  • Page 44: Resawing Operations

    55. now clamp the resaw barrier to the top of the table saw at both ends. figure 55. ideal resaw workpiece setup. g0651/g0652 10" extreme series table saws...
  • Page 45 Flip the workpiece end for end, keeping the same side against the fence, and run the workpiece through the blade. g0651/g0652 10" extreme series table saws repeat Steps 6–8 until the blade is close to half of the height of the board to be resawn.

  • Page 46: Section 5: Accessories

    25"l x 22 15"d. T20646—zero clearance Insert for G0651/ G0652 made especially for the g0651/g0652 table saw. height is easily adjustable. special phenolic mate- rial. h7583—Grizzly Tenoning Jig our fully adjustable tenoning jig handles stock up to 3 ⁄...
  • Page 47 61. superbar™ and master plate. g0651/g0652 10" extreme series table saws carbide-Tipped ATB circular Saw Blades h9144—10" Ripping Blade, 30T h9145—10" General purpose, 40T h9146—10"...

  • Page 48: Section 6: Maintenance

    • Check the flat belt for damage or wear. -46- Cleaning the model g0651/g0652 is relatively easy. vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. if any resin has built up, use a resin dissolving cleaner to remove it.

  • Page 49: Section 7: Service

    8. Contactor not getting energized or has poor contacts. 9. motor is at fault. 10. Centrifugal switch is at fault (g0651). g0651/g0652 10" extreme series table saws Troubleshooting possible solution 1. remove anti-start safety pin. 2. ensure correct size for machine load (refer to page 13);...
  • Page 50 4. adjust blade position. 1. replace blade. 2. replace blade (page 24). 3. make fence parallel to blade (page 56). 4. make table parallel to blade (page 53). 1. adjust rack and pinion backlash (page 52). g0651/g0652 10" extreme series table saws...

  • Page 51: Replacing Flat Belt

    64. motor mounting bolts. Wood Block figure 65. motor resting on wood block. g0651/g0652 10" extreme series table saws lower the arbor assembly until the motor rests on the wood block, as shown in figure 65, to reduce tension on the flat belt.
  • Page 52 ⁄ ". figure 70. Checking belt deflection. tighten the motor mounting hex nuts, lower the motor, and remove the wood block. Close the motor cover. g0651/g0652 10" extreme series table saws...

  • Page 53: Blade Tilt Stops

    Steps 2-3 until the stop bolt contacts the handwheel mounting plate when the blade tilt is set to 0°. g0651/g0652 10" extreme series table saws mounting figure 71. 90° stop bolt and jam nut. 90° stop Bolt &...

  • Page 54: Table Tilt Handwheel Backlash

    10" extreme series table saws Backlash Jam nut...

  • Page 55: Digital Readout

    Note: If you move the blade angle handwheel when the power is disconnected, the digital readout will be incorrect when the saw is reconnected, and you will need to reset it. g0651/g0652 10" extreme series table saws Miter Slot to Blade parallelism Tools Needed adjustable square ...
  • Page 56 #1 and #2. if the distance of B is shorter than a, shim(s) will need to be placed under cor- ner #3. very thin shim stock works well. figure 79. shim procedure diagram a. figure 80. shim procedure diagram B. g0651/g0652 10" extreme series table saws...

  • Page 57: Blade Alignment

    10" extreme series table saws Adjusting fence the rip fence included with your model g0651/ g0652 table saw is designed to provide excellent ripping accuracy when properly adjusted. there are four main adjustments: square, height, paral- lelism, and clamping pressure. Keep in mind that...
  • Page 58 Optional: if you are cutting wet or green stock, offsetting the rear of the fence by using the set screws in figure 82 can help pre- vent the workpiece from binding and burning. g0651/g0652 10" extreme series table saws " from the blade...

  • Page 59: Miter Gauge

    10" extreme series table saws adjust the miter body until the pointer is at 0° and there is no space between the square and the blade, then tighten the lock knob.

  • Page 60: Section 8: Wiring

    6. EXpERIENcING DIffIcuLTIES. if at any time you are experiencing difficulties under- standing the information included in this section, contact our technical support at (570) 546-9663. NOTICE g0651/g0652 10" extreme series table saws...

  • Page 61: G0651/G0652 Electrical Components

    G0651/G0652 Electrical components figure 85. g0651 motor junction box. figure 88. g0651/g0652 digital readout and angle sensor. figure 86. g0651/g0652 switch. figure 87. g0651 capacitors. figure 89. g0651 magnetic switch. -59- READ ELECTRICAL SAFETY g0651/g0652 10" extreme series table saws...

  • Page 62: G0651 Wiring Diagram 220V, 1-Ph

    Always use the wiring diagram inside the motor junction box. -60- READ ELECTRICAL SAFETY ON PAGE 58! Ground 6-20 Plug (As Recommended) figure 89 see figure 87 g0651/g0652 10" extreme series table saws see figure 88 see figure 86...

  • Page 63: G0652 Electrical Components

    90. g0652 magnetic switch prewired to 220v, 3-phase. Note: The thermal relay in Figure 90 is set for 14 amp, 220V, 3-phase operation. figure 91. g0652 motor junction box wired for 220v. g0651/g0652 10" extreme series table saws figure 92. g0652 magnetic switch converted to 440v, 3-phase.

  • Page 64: G0652 Wiring Diagram 220V, 3-Ph

    L1 & L2 power source wires at the incoming terminals. PHASE CONVERTER If connecting machine to a phase converter, the manufactured leg must be connected to terminal L3. see figure 88 see figure 90 see figure 86 g0651/g0652 10" extreme series table saws...

  • Page 65: G0652 Wiring Diagram 440V, 3-Ph

    If motor rotates in opposite direc- tion, swap any two power source wires at the incoming terminals. see figure 88 see figure 92 see figure 86 see figure 93 -63- READ ELECTRICAL SAFETY g0651/g0652 10" extreme series table saws ON PAGE 58!

  • Page 66: Section 9: Parts

    SEcTION 9: pARTS Motor and Arbor Breakdown -64- g0651/g0652 10" extreme series table saws...
  • Page 67 21-6 P0651021-6 S CAP COVER 21-7 P0651021-7 S. CAP 600M 125V 1-3/4 X 3-3/8 21-8 P0651021-8 CENTRIFUGAL SWITCH g0651/g0652 10" extreme series table saws REF PART # DESCRIPTION 61-1 P0651061-1 SUPPORT (R) PN03M HEX NUT M8-1.25 PS14M PHLP HD SCR M6-1 X 12...
  • Page 68 MAGNETIC SWITCH 5HP-3PH, 12A 150-1 P0652150-1 MAG SWITCH FRONT COVER 150-2 P0652150-2 MAG SWITCH BACK COVER 150-3 P0652150-3 CONTACTOR SDE MA-18 220V 150-4 P0652150-4 OL RELAY SDE RA-20 7-17 150-7 P0652150-7 TRANSFORMER 150-8 P0652150-8 FUSE g0651/g0652 10" extreme series table saws...

  • Page 69: Cabinet Breakdown

    Breakdown -67- g0651/g0652 10" extreme series table saws...

  • Page 70: Cabinet Parts List

    BLADE TILT SHAFT P0651115 SPECIAL RING P0651116 HANDWHEEL HANDLE P0651127 SHAFT PN06M HEX NUT M5-.8 P0651129 PLATE PSS42M SET SCREW M8-1.25 X 50 P0651133 ALIGNMENT PIN 5 X 28 PSS16M SET SCREW M8-1.25 X 10 g0651/g0652 10" extreme series table saws...

  • Page 71: Blade Guard Breakdown

    P0651207 SHAFT P0651208 TORSION SPRING PEC10M E-CLIP 9MM P0651210 SPECIAL RING PEC02M E-CLIP 4MM P0651212 PAWL (L) g0651/g0652 10" extreme series table saws REF PART # DESCRIPTION P0651213 TORSION SPRING (R) P0651214 SPLITTER BRACKET P0651215 ALIGNMENT PIN P0651216 SPLITTER P0651217...

  • Page 72: Fence Assembly Breakdown

    P0651318 PLATE CAP P0651319 FENCE PLATE P0651320 FENCE P0651321 T-BOLT M8-1.25 X 20 PW01M FLAT WASHER 8MM P0651323 PLASTIC BUMPER PB71M HEX BOLT M6-1 X 45 PLN03M LOCK NUT M6-1 P0651326 FENCE LOCK HANDLE g0651/g0652 10" extreme series table saws...

  • Page 73: Miter Gauge Breakdown

    MITER GAUGE SCALE PS25 PHLP HD SCR 8-32 X 5/8 PN14 HEX NUT 8-32 PS04 PHLP HD SCR 1/4-20 X 1/2 g0651/g0652 10" extreme series table saws REF PART # DESCRIPTION P0651409 SPECIAL SET SCREW M5-.8 X 12 P0651410 MITER GAUGE HANDLE...

  • Page 74: Extension Table Breakdown

    SUPPORT LEG PN08 HEX NUT 3/8-16 P0651524 FOOT PB02M HEX BOLT M6-1 X 12 P0651526 LOWER SHELF BRACKET PW01M FLAT WASHER 8MM PB06M HEX BOLT M8-1.25 X 12 PW01M FLAT WASHER 8MM P0651530 LOWER SHELF g0651/g0652 10" extreme series table saws...

  • Page 75: Outfeed Table Breakdown

    PHTEK8M TAP SCREW M4 X 20 P0651607 SUPPORT LEG PB03M HEX BOLT M8-1.25 X 16 608-1 PW01M FLAT WASHER 8MM g0651/g0652 10" extreme series table saws REF PART # DESCRIPTION PN03M HEX NUT M8-1.25 P0651610 FRONT OUTFEED TABLE BRACKET P0651611...

  • Page 76: Label Placement

    MuST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REpLAcE that label before using the machine again. contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -74-...

  • Page 79: Warranty And Returns

    WARRANTy AND RETuRNS...

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