Yamaha SX500D Supplementary Service Manual page 56

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CYLINDER HEAD AND CYLINDER
INSPECTION
1. Measure:
S Piston-to-cylinder clearance
Measurement steps:
1st step:
S Measure the cylinder bore "C" with a cylinder
bore gauge 1 .
NOTE:
Measure the cylinder bore "C" parallel to, and at
right angles to the crankshaft. Then find the av-
erage of the measurements.
Cylinder bore
Out of round
C = Maximum D
T = (Maximum D
R = (Maximum D
S If out of specification, replace cylinder, and
2nd step:
S Measure the piston skirt diameter "P" with a
a 15 mm (0.59 in) from the piston bottom edge.
–52–
Standard
600:
65.000 X 65.014 mm
(2.5591 X 2.5596 in)
"C"
700:
70.50 X 70.52 mm
(2.775 X 2.776 in)
Taper "T"
"R"
or D
) –
1
2
(Maximum D
or D
)
5
6
, D
or D
1
3
(Minimum D
, D
or D
2
4
replace piston and piston rings as a set.
micrometer.
Piston size P (standard)
600: 64.930 X 64.935 mm
(2.5563 X 2.5565 in)
700: 70.425 X 70.430 mm
(2.7727 X 2.7728 in)
ENG
Wear limit
65.1 mm
(2.563 in)
70.6 mm
(2.780 in)
0.05 mm
(0.0019 in)
0.01 mm
(0.0004 in)
) –
5
)
6

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