Reduction Gear Inspection - Honda XL200 2001 Shop Manual

ALTERNATOR/STARTER CLUTCH
Clamp the pulse generator wire securely as shown.
Connect the pulse generator wire connector on the pulse
generator terminal.
Insert the wire grommet into the groove in the left crankcase
cover.
Apply a locking agent to the pulse generator bolt threads.
Install the pulse generator and tighten the bolts to the specified
torque.
TORQUE: 5 N.m (0.5 kg.m, 4 ft-lb)

REDUCTION GEAR INSPECTION

Check the teeth for excessive or abnormal wear, or evidence of
insufficient lubrication.
Measure the I.D. of the starter reduction gear and the O.D. of the
gear shaft.
SERVICE LIMIT:
Reduction gear I.D.:
Reduction gear shaft O.D.
9 -4
10.10 mm (0.398 in)
9.95 mm (0.392 in)
CLAMP PULSE GENERATOR
WIRE
GROMMET
PULSE GENERATOR
BOLTS
REDUCTION GEAR
SHAFT
XL2 0 0