Fuel Line; Fuel Strainer Screen; Throttle Operation - Honda XL200 2001 Shop Manual

MAINTENANCE

FUEL LINE

Replace the fuel line if it is cracked damaged or leaking.
If the fuel flow is restricted, inspect the fuel line and fuel strainer
for blockage.
Clean or replace as necessary.

FUEL STRAINER SCREEN

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Gasoline is extremely flammable and is explosive under
certain conditions. Work in a well ventilated area with the
engine stopped. Do not smoke or allow flames or sparks in
your working area or where gasoline is stored.
Turn the fuel valve OFF.
Remove the fuel cup, O-ring and strainer screen and drain the
contents of the cup into a suitable container.
Wash the strainer screen and cup in clean non-flammable high
flash point solvent.
Reinstall the strainer, O-ring and fuel cup in the fuel valve body,
making sure that the O-ring is in place.
Tighten the fuel cup to the specified torque.
TORQUE: 4 N.m (0,4 kg.m, 2.9 ft-lb)
Turn the fuel valve ON and be sure there are no fuel leaks.

THROTTLE OPERATION

Inspect the throttle cable for deterioration, damage, or kinks and
replace the cable as required.
Measure the throttle grip free play at the throttle grip flange.
THROTTLE GRIP FREE PLAY: 2-6 mm (1/16-1/4 in)
3 -4
FUEL VALVE
FUEL VALVE
STRAINER
O-RING FUEL CUP
THROTTLE GRIP
XL2 0 0
FUEL LINE