Rap 5.1 Stacker Full, Almost Full, And Upper Switch - GBC FusionPunch II Service Manual

RAP 5.1 Stacker Full, Almost Full, and Upper Switch

Description
This RAP is used for Stacker Full and Stacker
Almost Full faults and to test communication
between the Stacker and the Punch. It can be
used for Stackers that are configured with or
without a Bypass.
For machines configured with a Bypass, this
RAP will also provide procedures to
troubleshoot problems in a second GBC
Stacker. This RAP does not contain
procedures for other downstream devices.
NOTE: For machines without a Bypass
installed, this procedure will still refer to
the single stacker as Stacker 1.
Procedure
To check each switch, use the information in the
following table:.
Sensor Go to...
Stacker Full Step 1. Stacker Full Switch
Switch Checkout
Stacker Step 5. Stacker Almost Full
Almost Full Switch Checkout
Switch
Stacker Step 9. Stacker Upper
Upper Switch Checkout
Switch
1. Stacker Full Sensor Checkout.
Select the table for Stacker 1 or Stacker 2
below. Enter the Diagnostics mode and
use the left/right keys to select the desired
input.
GBC FusionPunch II Service Manual
Stacker 1:
S1 INB5 Full Switch
I13 1100110011001100
Stacker 2:
S2 INB5 Full Switch
I13 1100110011001100
Manually activate the Stacker Full switch
and observe the Control Panel for a
change in state.
The display indicates a change in state.
Y N
Go to Step 2.
The Stacker Full Switch and related
circuits are good.
2. Disconnect the Stacker Full Switch. With
the switch deactivated, check for continuity
across the switch.
NOTE: You may need to disconnect
J10 on the Stacker I/O PWB to isolate
the circuit.
There is continuity across the switch.
Y N
Go to Step 3.
Replace the Stacker Full Switch (PL 5.1A).
3. Examine the cable from P10 on the Stacker
I/O PWB to the Stacker Full Sensor. Check
for shorts to ground or opens in this
harness.
12/2003
2-33
The harness is shorted to ground or open.
Y N
Go to Step 4.
Replace the harness (PL 6.2A)
4. For Stacker 1 or Stacker 2, examine the
cable from P25-INB5 on the Stacker I/O
PWB to P25-5 on the Punch I/O Daughter
PWB with which it corresponds. Check for
shorts to ground or opens in this harness.
The harness is shorted to ground or open.
Y N
Replace the Stacker I/O PWB (PL
3.2) on Stacker 1 or Stacker 2. If the
problem is still present, replace the
Punch I/O Daughter PWB (PL 3.1).
Replace the harness (PL 6.2A)
5. Stacker Almost Full Checkout.
Select the table for Stacker 1 or Stacker 2
below. Enter the Diagnostics mode and
use the left/right keys to select the desired
input
Stacker 1:
S1 INB4 AlmostFullSw
I15 1100110011001100
Stacker 2:
S2 INB4 AlmostFullSw
I15 1100110011001100
Manually activate the Stacker Almost Full
switch and observe the Control Panel for a
change in state.
RAP 5.1 Stacker Full, Almost Full, and Upper Switch