Rap 1.2 Ac Power To The Stacker - GBC FusionPunch II Service Manual

With stacker and bypass
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RAP 1.2 AC Power to the Stacker

Description
This RAP is to be used for AC Power problems
in the Stacker. It can be used for Stackers that
are configured with or without a Bypass.
For machines configured with a Bypass, this
RAP will also provide procedures to
troubleshoot AC Power to a second GBC
Stacker. This RAP does not contain
procedures for other downstream devices.
NOTE: For machines without a Bypass
installed, this procedure will still refer to
the single stacker as Stacker 1.
Initial Action
Make sure that the Main Power Switch/Circuit
Breaker for the Punch and Stacker(s) are
switched on. Check fuse FS-1 on the Punch
+24VDC Power Supply PWB (PL 3.1). If this
fuse is blown, the machine may appear to have
a problem with main AC Power. Remove the
rear panel to the problem stacker.
Procedure
1. Connect the Power Cord and switch on the
main power. Ensure all interlocks are
closed.
WARNING
AC voltages are dangerous. Use
extreme care to check the voltages.
RAP 1.2 AC Power to the Stacker
2. Using the information in the table below,
enter the Diagnostics mode (GP1) and use
the left/right keys to select the desired
output.
Component
Diagnostic
Stacker 1 Tray
S1
OUTC6 StackerDeck
O6
0000000000000000
Stacker 1Tray
S1
OUTC7 StackerDir
Direction
O7
0000000000000000
Stacker 1
S1
OUTC8 Stack Oring
O-ring Motor
O8
0000000000000000
Stacker 1
S1
OUTB2 StackBypass
Bypass
O10
0000000000000000
Motor**
Stacker 2*
S2
OUTC6 StackerDeck
Tray
O6
0000000000000000
Stacker 2*
S2
OUTC7 StackerDir
Tray Direction
O7
0000000000000000
Stacker 2*
S2
OUTC8 Stack Oring
O-ring Motor
O8
0000000000000000
Stacker 2
S2
OUTB2 StackBypass
Bypass
O10
0000000000000000
Motor**
* If installed
**Only on Stackers with Bypass installed.
Activate the Stacker Tray Motor, the
Stacker O-Ring Motor, and if installed, the
Stacker Bypass Motor in the problem
stacker.
12/2003
2-4
NOTE: The Stacker Dir output is used
to change the direction of the Stacker
Tray so that it can be moved up and
down. Toggle this output to change the
direction of the tray.
The Stacker Tray Motor, Stacker O-Ring
Motor and Stacker Bypass Motor (if
installed) in the problem stacker all operate
when the outputs are active.
Y
N
The Stacker Tray Motor, Stacker O-
Ring Motor AND the Stacker Bypass
Motor (if installed) all FAIL to run.
Y
N
If the Stacker Tray Motor only
failed to run, go to Step 7. If the
Stacker O-Ring Motor only failed
to run, go to Step 8. If the
Stacker Bypass Motor only failed
to run, go to Step 9.
Go to Step 3.
The AC Outputs from the Stacker AC/DC
Distribution PWB are all functioning
correctly.
3. Measure the AC input voltage at the P/J1
Line Connector, across the brown and blue
wires, on the problem Stacker AC/DC
Distribution PWB.
The voltage is within 108 VAC to 120 VAC
tolerance.
Y
N
Go to Step 4.
Go to Step 5.
GBC FusionPunch II Service Manual

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