GBC 16 Series User Manual
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GBC 16 Series User Manual

GBC 16 Series User Manual

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GBC
FusionPunch II
User Guide
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Summary of Contents for GBC 16 Series

  • Page 1 FusionPunch II User Guide Manuale dell’utente Bedienungsanleitung Gebruikershandleiding Guide d’opération Guía del usuario...
  • Page 2 ©2001 General Binding Corporation. All rights reserved. ©2001 General Binding Corporation. Tutti i diritti riservati. ©2001 General Binding Corporation. Alle Rechte vorbehalten. ©2001 General Binding Corporation. Alle rechten voorbehouden. ©2001 General Binding Corporation. Tous droits réservés. ©2001 General Binding Corporation. Todos los derechos reservados.
  • Page 3 Table of Contents FusionPunch II User Guide Table of Contents...
  • Page 4 Table of Contents FusionPunch II User Guide...
  • Page 5 FusionPunch II User Guide...

  • Page 7: Table Of Contents

    Table of Contents Safety Messages Important Safeguards Service Cleaning About the FusionPunch II Punch any hole pattern Online At the speed of your printer Key Features Specifications Control Functions and Locations The Control Panel Creating 61XX Profiles and Print Queues What is a Profile? What is a Print Queue? System Access for Setup...
  • Page 8 Clearing Jams Error Messages from the Printer Error Messages from the FusionPunch II Error Messages from downstream devices Cleaning the FusionPunch II When to Clean What to Use What to Clean Cleaning the Punch Cleaning the Stacker Cleaning the Bypass Contents Personality Profiles Standard Punch Profiles...

  • Page 9: Safety Messages

    SAFETY MESSAGES The safety of you and others is very important to GBC. Important safety messages and information are contained within this Operating Instructions manual as well as on the machine itself. Please be certain to carefully read and understand all of these before operating the machine. The safety alert symbol precedes each safety message in this Operating Instructions manual.

  • Page 10: Important Safeguards

    remove the machine’s outer covers. ALWAYS refer service requirements to qualified GBC personnel. The following ISO and IEC symbols appear on this product. Their meaning IMPORTANT SAFEGUARDS Use the paper and covers according to the indicated product specifications. Retain this Operating Instructions manual for later use. Preface vi only for its intended purpose of punching FusionPunch II User Guide...

  • Page 11: Service

    CAUTION: In case of emergency, use the power cord as a main disconnect device! corresponding to the electrical rating in the machine operating instructions (also listed on the serial number label). The socket-outlet shall be located near the equipment and shall be easily accessible.

  • Page 12: Cleaning

    CLEANING You may clean the exterior of the cloth. Do not use detergents or solvents as damage to the machine may occur. Preface viii using a soft, damp FusionPunch II User Guide...

  • Page 13: Getting Started

    Using the Control Panel Creating 61XX Profiles and Print Queues What is a Profile? What is a Print Queue? System Access for Setup DocuTech 135 Host Enablement (refer to Appendix A) Xerox 4XXX Host Enablement (refer to Appendix A) Chapter 1...
  • Page 14 Getting Started...

  • Page 15: About The Fusionpunch Ii

    About the FusionPunch II The GBC FusionPunch II is a new and improved online printer punch that has been redesigned to meet Xerox certification. It is the only online printer punch on the market today. The FusionPunch II features easy, automated operation.

  • Page 16: Key Features

    Key Features Die sets can be easily changed without tools. Paper size adjustments can be made quickly and easily. The Single Sheet Feeder design of the FusionPunch II maintains document integrity and allows the operator to set up the machine in offline mode.

  • Page 17: Specifications

    11 x 17/A3 All printers run at the rated speed of the printer. Denotations: Requires a GBC Bypass Stacker and a Xerox High Capacity Stacker. Requires a GBC Stacker without the Bypass or a GBC Bypass Stacker and a Xerox High Capacity Stacker.

  • Page 18: Control Functions And Locations

    Control Functions and Locations The Control Panel The Start button is used to start a job and to begin punching in offline mode. The Diagnostics button is used by service personnel to run diagnostics when the machine requires service. The Diagnostics button also has another feature known as User Functions.
  • Page 19 Use the Up and Down Arrows to scroll through the listing of available languages. They are: English, Spanish, German, French, Italian and Dutch. Select a language and then press the d. Press the Diagnostics button again and the message, Diagnostics function and is for use only by trained service personnel.
  • Page 20 The different modes and the destination can be changed by pressing the designated Arrow key. As you press each arrow, the following options will appear on the LCD Display Screen: In this mode, the FusionPunch II must be started manually in order to receive paper from the host printer. (Required when connected to the DT 135.) printer.
  • Page 21 of 11 x 17 and A3 sized paper. of 8.5 x 14 and 11 x 14 sized paper. Stacker #1 and then go over to Stacker #2 when Stacker #1 is full. (The paper tray in Stacker #2 must be in the up position for this to work.) Stacker #2 and then go over to Stacker #1 when Stacker #2 is full.
  • Page 22 The Pause button is used to stop, or interrupt, a job that is currently running. This may become necessary if a problem occurs or if an adjustment is required. Note: If running in Cycle Up mode, when you press the Pause/Interrupt button, the LCD will display: "Delayed Stop."...

  • Page 23: Creating 61Xx Profiles And Print Queues

    Creating 61XX Profiles and Print Queues What is a Profile? A profile is a set of values, or system configuration parameters, that are entered into the printer’s operating system from the keyboard. A profile allows the printer to communicate effectively with the FusionPunch II and its stacker (or multiple stackers).

  • Page 24: 61Xx Log On

    61XX Log On Check the logon level in the DocuSP Print Services Screen, as shown below. If you are already logged in as System Administrator, go to Step 2. If not, log on as System Administrator, as described below. Go to the DocuSP Print Services screen, as shown in Figure 1-1. Pull down the System menu and select Figure 1-2.
  • Page 25 The Logon window will display, as shown in Figure 1-3. Click on Type Creating 61XX Profiles and Print Queues Figure 1-3: The Logon Window and then select in the password field and then click on 1-13...

  • Page 26: 61Xx Profile Setup

    61XX Profile Setup From the 61XX Monitor screen, go to the shown already open in Figure 1-4. If it is not open, go to the DocuSP Print Services window and click the Printer Manager button. Printer Manager window Figure 1-4: 61XX Monitor screen and Printer Manager window 1-14 window, as Printer...
  • Page 27 Click the Figure 1-5. Finishing Icon Figure 1-5: The Finishing Icon in Printer Manager The Finishing Window will display, as shown in Figure 1-6. Figure 1-6: The Device Setup Tab in the Finishing Window Click on the Creating 61XX Profiles and Print Queues in the Printer Manager Window, as shown in , as shown in Figure 1-6.
  • Page 28 The Device Setup Tab screen will display, as shown in Figure 1-7. Figure 1-7: The Device Setup Tab screen Click on the button, as shown in Figure 1-7. 1-16 Getting Started...
  • Page 29 The Device Profile Window will display, with the tab screen showing, as shown in Figure 1-8. Figure 1-8: The Properties and Default Limits screen With the Device Profile Window and the Properties and Default Limits screen open, you are ready to begin entering Personality Profile values for the FusionPunch II and the printer you are using.
  • Page 30 Enter the name and type of the finishing device, for example, for name and Verify that all of the entered values conform to those in the profile sheet. If they do not, enter the values from the profile sheet. Note: Do not click OK at this point. Go on to Step 6. Click on the The Device Profile Window will display the in Figure 1-9.
  • Page 31 Perform the following steps: Go back to Appendix A of this User Guide and locate the profile sheets for the same device as in Step 5, this time using the sheet for Verify that all of the entered values conform to those in the profile sheet and click This will bring you back to the Finishing Window, with the Device Setup Tab screen displayed.
  • Page 32 display, as shown in Figure 1-11. Figure 1-11: The Finisher Profile Window, Properties and Limits Screen Perform the following steps: Go to Appendix A in this User Guide and locate the profile sheets for the same finishing device as in Step 5, but this time, with the sheet for the Ensure that all of the entered values conform to those in the profile sheet, then click on...
  • Page 33 as shown in Figure 1-12. Note: After entering and/or checking the default values for the FusionPunch II, you will need to repeat Steps 5 through 9 for each additional finishing device installed in the system. On-line button Figure 1-12: The Finishing Window and Profile Setup screen Highlight and click Select the...
  • Page 34 Enable Button Figure 1-13: Finishing Window and On-Line Finishers screen Highlight again and then click the Select the 1-22 screen displays, as shown in Figure 1-13. button. tab in the Finishing Window. Getting Started...
  • Page 35 screen displays, as shown in Figure 1-14. External Finisher Check Box Figure 1-14: Finishing screen in the Finishing Window Ensure that the External Finisher Checkbox is checked and that the name of the correct device appears in parentheses to the right of External Finisher, as shown in Figure 1-14.

  • Page 36: 61Xx Print Queue Setup

    61XX Print Queue Setup The following procedure is to help the System Administrator set up print queues for the FusionPunch II and other finishing devices that are inline to the printer. Note: One print queue is required for the FusionPunch II and one for each additional finishing device down the line, such as a Signature Booklet Maker (SBM).
  • Page 37 If the Queue Manager screen is not open, click on the icon, as shown in Figure 1-16. Queue Manager Icon Pull down the in Figure 1-17. Figure 1-17: The Queue Menu in Queue Manager Creating 61XX Profiles and Print Queues Figure 1-16: Queue Manager Icon from the toolbar and select , as shown...
  • Page 38 This information consists of Print Queue Setup procedures for the following finishing devices: GBC Punch Queue Output (for the FusionPunch II) GBC Short Edge Punch Queue Output (for the FusionPunch II and Xerox High Capacity Stacker) SBM1/SBM2 Queue Output (for the Signature Booklet Maker) 1-26 field and select...

  • Page 39: Gbc Punch Queue Output

    GBC Punch Queue Output Figure 1-19: The Print Queue Output Window Refer to Figure 1-19 above and fill in or choose the fields, as specified in the table below, for a GBC Punch Queue output. Click OK, then OK again in new Queue Setup window Creating 61XX Profiles and Print Queues 2-Sided (Do not check the override option) System Specified...

  • Page 40: Gbc Short Edge Punch Queue Output

    GBC Short Edge Punch Queue Output Figure 1-20: The Print Queue Output Window Refer to Figure 1-20 above and fill in or choose the fields, as specified in the table below, for a GBC Short Edge Punch Queue Output. GBCSE (Note if the GBCSE Personality Profile is not Online and Enabled, this option will not show up in the Click OK, then OK again in new Queue Setup window 1-28...

  • Page 41: Sbm1/Sbm2 Queue Output

    SBM1/SBM2 Queue Output Figure 1-21: The Print Queue Output Window (SBM Setup) Refer to Figure 1-21 above and fill in or choose the fields, as specified in the table below, for a SBM Punch Queue output. Click OK, then OK again in new Queue Setup window Creating 61XX Profiles and Print Queues 2-Sided (Do not check the override option) System Specified...
  • Page 42 This completes the Print Queue setup and Chapter 1 of this User Guide. Go now to Chapter 2 - General Procedures, to become familiar with basic operator-level mechanical adjustments and operation of the FusionPunch II. 1-30 Getting Started...

  • Page 43: Changing Die Sets

    General Procedures Changing Die Sets Removing and Replacing Die Pins Centering the Punch Setting the Side Guide Setting Backgauge for Punch Depth from End of Page Starting a Job Punching and Stacking Bypassing to a Downstream device Using the Stacker / Stackers Chapter 2...
  • Page 44 General Procedures...
  • Page 45 Changing Die Sets WARNING: Switch OFF (O) the main power switch before beginning this procedure. Open the Right Punch Door, as shown in Figure 2-1. Open the Punch Cover, as shown in Figure 2-1. Punch Cover Figure 2-1: Opening the Punch Door and Cover Changing Die Sets Right Punch Door...
  • Page 46 Open the Sheet Eject Strap assembly, as shown in Figure 2-2. Release the Punch Arm retaining levers down and to the side, as shown in Figure 2-2. Punch Arm Retaining Levers Figure 2-2: Unlocking the Die Assembly Unlock the Die: turn the Die Lock knob clockwise until a "click" is felt, as shown in Figure 2-2.
  • Page 47 Grasp the base of the Die and lift straight up, as shown in Figure 2-3. Figure 2-3: Removing and replacing the Die Assembly To replace the Die, repeat Steps 1 through 6 in Note: The Die assembly is keyed and will reinstall only one way. Changing Die Sets order.
  • Page 48 Removing and Replacing Die Pins To remove and replace individual die pins, slide the Pressure Bar release levers to the side and lift the Pressure Bar off of the Die, as shown in Figure 2-4. You may now remove and replace individual die pins. Pressure Bar Release Die Pins...
  • Page 49 Centering the Punch The purpose of this procedure is to center the punched hole set on the paper. Set up the FusionPunch II in the following modes and destination; " Ensure that the Stacker Tray is in the TOP position. If it is not, press the until the Stacker moves up to its TOP position.
  • Page 50 If the holes are centered, go on to are not centered, go on to Open the Right Punch Door. Loosen the Locking Wing Nut, as shown in Figure 2-6. Use the Edge Guide Adjustment Knob to make small (1/8 to 1/4-turn) adjustments, as shown in Figure 2-6.
  • Page 51 Setting the Side Guide The purpose of this procedure is to ensure that each sheet of paper maintains registration as it passes through the FusionPunch II. Note: Use tab stock or cover stock when performing these procedures. Press the Open the Punch Cover. Open the Document Transport Ball Track assembly, as shown in Figure 2-7.
  • Page 52 Slide a sheet of tab stock or cover stock partially through the Die. Ensure that the stock is against the Document Transport Guide Rail, as shown in Figure 2-8. If the stock is straight against the Document Transport Guide Rail and as close as possible to the Side Guide without actually touching it, go on to is not as close as possible to the stock without touching it, go on to to adjust the Side Guide.
  • Page 53 Adjust the Side Guide so that it is as close to the stock as possible without actually touching the stock. Tighten the Side Guide Retaining Screw/s. When you have completed this procedure, close the Sheet Eject Strap assembly, Document Transport Ball Track assembly, and the Punch Cover if they are not already closed.

  • Page 54: Setting The Backgauge

    Setting the Backgauge The purpose of this procedure is to ensure that the margin between the leading edge of the copy and the punched holes is correct. If your die set is anything Backgauge Adjustment Knob clockwise continuously until it stops. If your die set Check the margin between the leading edge and the punched holes of copies that have been run through the Punch, or, from paper you have...
  • Page 55 Open the Right Punch Door. Use the Backgauge Adjustment Knob to correct the margin, as shown in Figure 2-9. Adjust as follows: the punched holes, turn the Backgauge Adjustment Knob Turn the Backgauge Adjustment Knob one click at a time and check the margin at each position.

  • Page 56: Starting A Job

    For punching and stacking the 11" edge in the GBC Stacker without a Bypass installed, follow the procedure below. For punching and stacking the 11" edge in the Xerox High Capacity Stacker, go to Starting a Job for Bypassing to a Downstream device (Page 2-20.)
  • Page 57 Window will display, defaulted to the Click on the below. Verify that the is not visible in this window, go to step 8. If this profile is visible but not (green check-mark in the Enabled column), highlight the profile and click Starting a Job tab.
  • Page 58 Go to the Highlight the Figure 2-13: GBC Punch Queue window 2-16 window and highlight the job to run. Click the Figure 2-12: Job Manager window and then click Move Icon General Procedures...
  • Page 59 Click the Figure 2-14: Release Icon in the Job Manager window Note: When you release a new job, sets from the job before may be left in the Stacker / Stackers. Highlight any External Profile shown in the window and click column of the highlighted profile should now have switched to a red X as shown in the figure below.
  • Page 60 Click the enabled profile (not the . Now highlight the . The check-mark in the 2-18 tab as shown in the figure below. Highlight any profile) and then click profile should now have a green column as shown in the figure below. Figure 2-16: Profile Setup tab profile and click Profile...
  • Page 61 Go back to the profile should now have a green check-mark in the Enable Close Click to close this window. Now go back and follow steps 4 - 7. Starting a Job tab and highlite the profile, then click . The Figure 2-17: On-line Finishers tab column.

  • Page 62: Bypassing To A Downstream Device

    Starting a Job Bypassing to a Downstream device To prepare for starting a printing job and sending it to the Bypass Destination, as well as the Downstream device, perform the following procedures. Set up the FusionPunch II in the Bypass Destination, as well as the correct Punch mode (For FusionPunch II setup, refer to the Getting Started section, for the application, go to the Downstream device and enable it for...
  • Page 63 Click on the below. Verify that the profile for the Downstream device to be used is For punching and stacking the 11" edge in the Xerox High Capacity Stacker, ensure the For punching and stacking the 8.5" edge, ensure the profile is Enabled.
  • Page 64 Go to the Highlight the appropriate Queue for your job (in the figure below is an example of a 2-22 window and highlight the job to run. Click the Figure 2-20: Job Manager window and then click Figure 2-21: SBM Queue window Move Icon General Procedures...
  • Page 65 Click the Figure 2-22: Release Icon in the Job Manager window Highlight any External Profile shown in the window and click column of the highlighted profile should now have switched to a red X as shown in the figure below. Starting a Job to start running the job.
  • Page 66 Click the enabled profile (not the highlight the now have a green check-mark in the figure below. 2-24 tab as shown in the figure below. Highlight any profile) and then click profile and click . The column as shown in the Figure 2-24: Profile Setup tab .
  • Page 67 Go back to the then click mark in the Enable Close Click to close this window. Now go back and follow steps 4 - 7. Starting a Job tab and highlight the . The profile should now have a green check- column.

  • Page 68: Using The Gbc Stacker

    Using the GBC Stacker The GBC Stacker is inline with the FusionPunch II and interfaces electronically and mechanically with the FusionPunch II. The Stacker will start up and shut down automatically with the Punch, under control of the Printer. The Stacker requires minimal operator intervention, with the exception of unloading the Stacker Tray.
  • Page 69 To lower the Stacker Tray for unloading, go to the FusionPunch II Control Panel and do the following: If in mode: and only one stacker is installed, wait for the FusionPunch II and the host printer to cycle down. displayed in the LCD Display Screen when the machines have cycled down.
  • Page 70 2-28 General Procedures...

  • Page 71: Troubleshooting

    Troubleshooting Clearing Jams Error Messages from the Printer from the FusionPunch II from downstream devices Chapter 3...
  • Page 72 Troubleshooting...

  • Page 73: Clearing Jams

    Clearing Jams A good rule for clearing jams is to follow the paper path through the Punch and Bypass Stacker, from left to right. The jam clearing procedures are as follows: Press the Open both Top Covers on the Punch, as shown in Figure 3-1. Open (lift) the Input Ball Tracks, as shown in Figure 3-1, and clear any paper that may be jammed in that area.
  • Page 74 Open (lift) the Input Guide Roller assembly, the Document Transport Ball Track assembly and the Sheet Eject Strap assembly, as shown in Figure 3-2 and clear any paper that may be jammed in that area. Input Guide Roller Document Transport Ball Track Figure 3-2: The Internal Paper Path Components Remove the Output Guide Roller assembly, as shown in Figure 3-2 and...

  • Page 75: Error Messages From The Printer

    Error Messages From the Printer The following is a listing of Punch-related error messages that could appear on the Host Printer display screen. Also included are a description of the possible causes and the resolution for each problem. Error Message Clear External Finisher to run jobs to the Bypass Transport/...
  • Page 76 Printer correctly or procedures in Appendix A has not been loaded of this User Guide. at all. 2. Call the Xerox Service Representative to verify proper Host Enablement. A jam has occurred 1. Discard any sheets that in the have not been completely FusionPunch II.

  • Page 77: Error Messages From The Fusionpunch Ii

    Punch covers is not are securely closed. If the actuated. problem persists, call your GBC or Xerox Service Representative. The Interlock Switch Open and close the behind the Punch Door appropriate door,...
  • Page 78 2. The Entrance Sensor clean, lint-free cloth. If the and/or its Reflector problem persists, call your may be dirty. GBC or Xerox Service 3. The Side Guide may Representative. be adjusted too tight 3. Ensure that the Side Guide for the paper, cover is not too tight.
  • Page 79 Perform the adjustment in Chapter 2 (Setting the Side Guide). If the problem persists, call your GBC or Xerox Service Representative. 4. Press button to clear error message. Follow printer jam clearance procedure...
  • Page 80 Perform the adjustment in Chapter 2 (Setting the Side Guide). If the problem persists, call your GBC or Xerox Service Representative. 4. Press button to clear error message. Follow printer jam clearance procedure and resume the job.
  • Page 81 Chapter for the paper, cover 2 (Setting the Side Guide). stock, or tab stock. If the problem persists, call your GBC or Xerox Service Representative. 4. Press button to clear error message. Follow printer jam clearance procedure and resume the job.
  • Page 82 Tray several times, using the during an emptying appropriate operation. or No. 2). Then, press the If the problem persists, call your GBC or Xerox Service Representative. button (No. 1 or No. button (No. 1 or No. button (No. 1 button.

  • Page 83: Error Messages From Downstream Devices

    Error Messages From downstream devices The following is a listing of error messages that could appear on the FusionPunch II Control Panel Display screen genereted by a downstream device. Also included are a description of the possible causes and the resolution for each problem.
  • Page 84 3-14 Troubleshooting...
  • Page 85 Chapter 4 Maintenance Cleaning the FusionPunch II...
  • Page 86 Maintenance...

  • Page 87: Cleaning The Fusionpunch Ii

    Cleaning the FusionPunch II Your FusionPunch II is designed as a high-speed, inline production Punch that requires only a minimal amount of attention from the operator. But, because it is a production machine and because it handles and punches paper, we recommend a light cleaning of the paper path components periodically, to remove accumulations of paper dust, paper chips and toner.

  • Page 88: What To Clean

    What to Use GBC recommends using only 90% Isopropyl alcohol and a clean, lint-free cloth. 90% Isopropyl alcohol is available from any local pharmacy. CAUTION: To prevent possible damage to the machine, use only 90% Isopropyl alcohol. Do not use film remover or any other type of cleaning solvent.

  • Page 89: Cleaning The Punch

    Cleaning the Punch Open the Top Covers on the FusionPunch II, as shown in Figure 4-1. Open (lift) the Input Ball Tracks, as shown in Figure 4-1. Clean the green belt under the three ball tracks, the Sensor Reflector and the Sensor (under the hole in the base plate) with Isopropyl alcohol and a clean, lint-free cloth.
  • Page 90 Open (lift) the Input Guide Roller assembly, as shown in Figure 4-2. Clean the rollers with Isopropyl alcohol and a clean lint-free cloth. Check also for accumulations of paper dust or toner on the base plate. Open (lift) the Document Transport Ball Track assembly, as shown in Figure 4-2.
  • Page 91 Infeed Guide (Teflon® Plastic Piece) Figure 4-3: The Side Guide and Infeed Guide Remove and clean the Output Guide Roller assembly and the red rollers under the Output Guide Roller assembly. Clean the rollers with Isopropyl alcohol and a clean lint-free cloth. Check also for accumulations of paper dust or toner on the base plate.

  • Page 92: Cleaning The Stacker

    Cleaning the Stacker Open the Stacker Top Cover, as shown in Figure 4-4. Clean the two orange O-rings on the Roller Assembly, as shown in Figure 4-4, using only 90% Isopropyl alcohol and a clean lint-free cloth. Clean the large O-rings that transfer the drive to the rollers, using only 90% Isopropyl alcohol and a clean, lint-free cloth.

  • Page 93: Cleaning The Bypass

    Cleaning the Open the Stacker Top Cover. Clean the three red feed rollers and the green Flat Belt, as shown in Figure 4-5, using only 90% Isopropyl alcohol and a clean lint-free cloth. Clean the Sensor, as shown in Figure 4-5, using only 90% Isopropyl alcohol and a clean lint-free cloth.
  • Page 94 4-10 Maintenance...
  • Page 95 Appendix A Personality Profiles Standard Punch Profiles Other Known Configurations...
  • Page 96 Appendix A...

  • Page 97: Contents

    Xerox 4xxx NPS Host Machine Enablement - - - - - - - - - - - - - A-28 Xerox 4xxx Output Profile - - - - - - - - - - - - - - - - - - - - - - - - - - A-29...
  • Page 98 Note: All downstream devices must be set to 6180 speed and use 6180 profiles regardless of the speed of the Host Printer. Add 2200 to the Sheet Jam time and 2600 to the Set Jam time of the downstream device’s profile, even if you have more than one GBC Bypass Stacker installed.

  • Page 99: Personality Profiles

    1-N and N-1 1-N and N-1 Face Up Face Up Face Down Face Down Never Never 65000 65000 61XX FusionPunch II and Xerox High Capacity Stacker Single/Dual/High Capacity Stacker PunchSE External Line Off Line Off 1-N and N-1 Face Up Face Down...
  • Page 100 61XX 61XX 6100, 6115, 6135 6100, 6115, 6135 FusionPunch II FusionPunch II FusionPunch II Single Stacker FP II and Xerox High FP II and Xerox High FusionPunch II Dual Stacker FusionPunch II FusionPunch II Capacity Stacker Capacity Stacker Single Stacker...
  • Page 101 Maximum Sheet Weight Minimum Set Size Maximum Set Size Personality Profiles 61XX 61XX FusionPunch II FusionPunch II FP II and Xerox High Capacity Stacker Single Stacker Dual Stacker Single/Dual/High Capacity Stacker FusionPunch II FusionPunch II Line Off Line Off Line Off...
  • Page 102 With C.P. Bourg products downstream Device Profile - Properties and Default Limits Tab DocuTech Models Finishers CIM / No CIM Device Name Type Function 1 Function 2 Sheet Sequence Side 1 Direction Rotate Minimum Sheet Length Maximum Sheet Length Minimum Sheet Width Maximum Sheet Width Maximum Sheet Weight Minimum Sheet Weight...
  • Page 103 Device Profile - Properties and Default Limits Tab Finishers CIM / No CIM Device Name Type Function 1 Function 2 Sheet Sequence Side 1 Direction Rotate Minimum Sheet Length Maximum Sheet Length Minimum Sheet Width Maximum Sheet Width Maximum Sheet Weight Minimum Sheet Weight Minimum Set Size Maximum Set Size...
  • Page 104 Device Profile - Properties and Default Limits Tab Finishers CIM / No CIM Device Nam e Type Function 1 Function 2 Sheet Sequence Side 1 Direction Rotate Minim um Sheet Length Maxim um Sheet Length Minim um Sheet W idth Maxim um Sheet W idth Maxim um Sheet W eight Minim um Sheet W eight...
  • Page 105 Device Profile - Properties and Default Limits – DocuTec Models Finishers Device Name CIM / No CIM Time Between Sheets Sheet Jam Time Set Compiler Processing Maximum Set Processing Set Jam Time Time to Cycle Up Delivery Signal Type Delivery Start Adjust Delivery End Adjust End of Set Offset Recovery Behavior...
  • Page 106 Device Profile - Properties and Default Limits – DocuTec M odels Finishers Device Nam e CIM / No CIM Tim e Between Sheets Sheet Jam Tim e Set Com piler Processing Maxim um Set Processing Set Jam Tim e Tim e to Cycle Up Delivery Signal Type Delivery Start Adjust Delivery End Adjust...
  • Page 107 Device Profile - Properties and Default Limits – DocuTec M odels Finishers Device Nam e CIM / No CIM Tim e Between Sheets Sheet Jam Tim e Set Com piler Processing Maxim um Set Processing Set Jam Tim e Tim e to Cycle Up Delivery Signal Type Delivery Start Adjust Delivery End Adjust...
  • Page 108 Finisher Profile - Properties and Limits DocuTech Models Finishers CIM / No CIM Profile Name Type Function 1 Function 2 Sheet Sequence Side 1 Direction Rotate Minimum Sheet Length Maximum Sheet Length Minimum Sheet Width Maximum Sheet Width Maximum Sheet Weight Minimum Sheet Weight...
  • Page 109 Finisher Profile - Properties and Limits DocuTech M odels Finishers CIM / No CIM Profile Name Type Function 1 Function 2 Sheet Sequence Side 1 Direction Rotate Minim um Sheet Length Maxim um Sheet Length Minim um Sheet W idth Maxim um Sheet W idth Maxim um Sheet...
  • Page 110 Finisher Profile - Properties and L im its D o cu Tech M o d els F inishers C IM / N o C IM P rofile N am e T ype F unction 1 F unction 2 S heet S equence S ide 1 D irection R otate M inim um S heet...
  • Page 111 With the Xerox SBM2 downstream Device Profile - Properties and Default Limits Tab Paper Sizes Set Sizes Non-Stream Feed / Stream Feed Device Name Type Function 1 Function 2 Sheet Sequence Side 1 Direction Rotate Minimum Sheet Length Maximum Sheet...
  • Page 112 D evice Profile - Properties and D efault Lim its Tab P aper S izes S et S izes N on-S tream Feed / S tream Feed D evice N am e Type Function 1 Function 2 S heet S equence S ide 1 D irection R otate M inim um S heet...
  • Page 113 Device Profile - Properties and Default Limits – (*) = For Each High Capacity Stacker on a DT6155 / 6180, Add 656ms To Sheet (#) = For Each High Capacity Stacker Add 50ms To End of Set Offset. Paper Sizes Set Sizes Non-Stream Feed / Stream feed...
  • Page 114 Device Profile - Properties and Default Limits – (*) = For Each High Capacity Stacker on a DT6155 / 6180, Add 656ms To Sheet (#) = For Each High Capacity Stacker Add 50ms To End of Set O ffset. Paper Sizes Set Sizes Non-Stream Feed / Stream feed...
  • Page 115 Finisher Profile - Properties and Limits Paper Sizes Set Sizes Non-Stream Feed / Stream Feed Profile Name Type Function 1 Function 2 Sheet Sequence Side 1 Direction Rotate Minimum Sheet Length Maximum Sheet Length Minimum Sheet Width Maximum Sheet Width Minimum Sheet Weight Maximum Sheet Weight Minimum Set Size...
  • Page 116 Finisher Profile - Properties and Limits Paper Sizes Set Sizes Non-Stream Feed / Stream Feed Profile Name Type Function 1 Function 2 Sheet Sequence Side 1 Direction Rotate Minimum Sheet Length Maximum Sheet Length Minimum Sheet Width Maximum Sheet Width Minimum Sheet Weight Maximum Sheet Weight Minimum Set Size...
  • Page 117 Device Profile - Properties and Default Limits Tab DocuTech Model Paper Sizes Set Sizes Non-Stream Feed / Stream Feed Device Name Type Function 1 Function 2 Sheet Sequence Side 1 Direction Rotate Minimum Sheet Length Maximum Sheet Length Minimum Sheet Width Maximum Sheet Width Minimum Sheet Weight Maximum Sheet Weight...
  • Page 118 Device Profile - Properties and Default Limits – (*) = For Each High Capacity Stacker on a DT 6155 / 6180, Add 656ms To Sheet (*) = For Each High Capacity Stacker on a DT6100 /6115 / DT6135, Add 861m s To Sheet (#) = For Each High Capacity Stacker Add 50ms To End of Set O ffset.
  • Page 119 Finisher Profile - Properties and Limits DocuTech M odel Paper Sizes Set Sizes Non-Stream Feed / Stream Feed Profile Nam e Type Function 1 Function 2 Sheet Sequence Side 1 Direction Rotate Minim um Sheet Length Maxim um Sheet Length Minim um Sheet W idth Maxim um Sheet W idth...
  • Page 120 Open the Log in with your user ID and password. Go to the top right corner of the keyboard and press NOTE: If you have a job in the printer queue, the DocuTech will prompt you to switch immediately. Press After top left corner of the screen.
  • Page 121 Stop any job that is currently running and take the system offline. Log in at the log4 level. Type log 4 and press Enter. Type Field Engineer and press Enter. Type edit and press Enter. The prompt, EDIT> displays. Type INS 10,10 and press Enter. A line number will display, for example, 000010.
  • Page 122 The procedure that follows describes how to configure a GBC profile for Xerox 4000 Family NPS printing systems. This profile allows you to send a job through a network and then change the output destination at the Sun NPS Workstation. Once you have set up the GBC profile, you will be required to configure a GBC Print Queue.
  • Page 123 1. Type Set Output Profile and press Enter. The system will prompt you for the name of the profile. 2. Type the name of the profile exactly as it was originally entered and press Enter. The system will display a message indicating that the profile is set. 1.
  • Page 124 A-30 Appendix A...

  • Page 125: Glossary Of Common Fusionpunch Ii Terms

    Glossary Glossary of Common FusionPunch II Terms...
  • Page 126 Glossary...
  • Page 127 Glossary of Common FusionPunch II Terms The following is a glossary/definition of terms that are common to the GBC FusionPunch II and all related inline finishing devices. - an adjustable assembly that serves as a stop for the paper when it arrives under the Punch Die. The adjustment of the Backgauge determines the distance from the long edge of the paper to the punched holes.
  • Page 128 - the actual cutting tools that are part of the Die Set. Each Die Pin cuts a hole in the paper. A die set that punches several holes has several die pins. Also, these pins are individually removable to adjust for different widths of paper, or for replacement, in case one becomes damaged.
  • Page 129 - same as "in series with", or directly behind another device. The FusionPunch II is inline with the printer and the Stacker, in turn, is inline with the FusionPunch II. - a condition that occurs when paper becomes folded or wrinkled and becomes stuck while feeding, thereby causing a paper jam.
  • Page 130 - the machine that actually produces the documentation (prints the books) and controls the finishing devices. The Xerox DocuPrint and DocuTech are examples of printers. - a set of values or system configuration parameters in the printer’s operating system that communicates input and output information from the printer to a finishing device, such as the FusionPunch II.
  • Page 131 - the narrow door in the front of the Punch cabinet that, when opened, allows access to various adjustment knobs and to the Slug (punched paper chaff) Bin, which must be emptied periodically. that the margin between the leading edge of the paper and the punched holes is correct.
  • Page 132 - a tray internal to the Stacker, as described above. - the person who is responsible for setting up and maintaining the printer’s operating system. The System Administrator also installs new software, when necessary. - a printing job that uses both sides of the paper; also called Double-Sided, or Duplex.

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