Rap 3.2 Stacker Interlock Switches - GBC FusionPunch II Service Manual

With stacker and bypass
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RAP 3.2 Stacker Interlock Switches

Description
This RAP is used to troubleshoot failures of all
Stacker Interlocks (Front Door and Top Cover).
It can be used for Stackers that are configured
with or without a Bypass.
For machines configured with a Bypass, this
RAP will also provide procedures to
troubleshoot interlock problems in a second
GBC Stacker. This RAP does not contain
procedures for other downstream devices.
NOTE: For machines without a Bypass
installed, this procedure will still refer to
the single stacker as Stacker 1. In
instances where the Stacker in
question is the first or second in a
series, it will be referred to simply as
the Stacker.
Procedure
1. There is a Bypass installed in Stacker 1.
Y
N
Go to Step 2.
Go to Step 3.
2. On the Stacker 1 AC/DC Distribution PWB,
check for +24 VDC between P/J 14-24V
and P/J 14-0V.
The voltage is +23.5 VDC to +25.5 VDC.
Y
N
Go to RAP 1.5 Stacker +24 VDC
Power.
Go to Step 4.
3. On the Stacker 2 AC/DC Distribution PWB,
check for +24 VDC between P/J 13-24V
and P/J 13-0V.
RAP 3.2 Stacker Interlock Switches
The voltage is +23.5 VDC to +25.5 VDC.
Y
N
Go to RAP 1.5 Stacker +24 VDC
Power.
Go to Step 4.
4. The table below contains information for
Stacker 1 and Stacker 2. Depending on
your configuration, use the information in
the table to enter the Diagnostics mode and
select the desired input with the left/right
keys.
Interlock
Diagnostic
Stacker 1
S1
INA6
Top Cover
Top Cover
I7
1100110011001100
Stacker 1
S1
INB1
Front Door
Front Door
I6
1100110011001100
Stacker 2
S2
INA6
Top Cover
Top Cover
I7
1100110011001100
Stacker 2
S2
INB1
Front Door
Front Door
I6
1100110011001100
Sequentially activate and deactivate the
interlock and observe the Control Panel for
a change in state (0 to 1, or 1 to 0).
There is a change in state when the
interlock is activated and deactivated.
Y
N
Go to step 5.
Go to Step 10 (+24VDC Loop Problem).
12/2003
2-22
5. The table below contains information for
Stacker 1 and Stacker 2. Depending on
your configuration, use the information in
the table to check the LED on the Stacker 1
or Stacker 2 I/O PWB that corresponds with
the interlock.
Sequentially activate and deactivate the
interlock and observe the LED for a change
in state (Interlock closed = Off, Interlock
open = On).
Interlock
Stacker I/O PWB LED
Stacker 1 I/O
Stacker 1
Top Cover
Stacker 1 I/O
Stacker 1
Front Door
Stacker 2 I/O
Stacker 2
Top Cover
Stacker 2 I/O
Stacker 2
Front Door
There is a change in LED state when the
interlock is activated and deactivated.
Y
N
Go to Step 7.
Go to step 6.
GBC FusionPunch II Service Manual
LIA6
LIB1
LIA6
LIB1

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