G8000mm series 100 to 750 kva uninterruptible power system (6 pages)
Summary of Contents for Toshiba G2020 Series
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INSTALLATION AND OPERATION MANUAL 480/480 V 500kVA/750kVA Document: 94861-004 Ref: 4GBH0099 Rev. D April 2020...
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If additional information or technical assistance is required call TOSHIBA Customer Support Center at 8773, or write to: Toshiba International Corporation, 13131 West Little York Road, Houston, TX 77041-9990 Attn: UPS Product Manager. Please complete the following information for your records.
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TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.
Table 5-6 Crimp Type Compression Lug ........................... 43 Table 7-1 Standard Replacement Parts List ........................61 Table 7-2 Replacement Air Filters ............................62 Table 8-1 Fault Codes ................................ 62 Table 9-1 How to Perform Daily Inspection ........................67 G2020 Series UPS Installation and Operation Manual – 94861-004...
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Figure 4-24 Connection between Display Control PCB (SW1) and RemotEye Module ..........34 Figure 4-25 PSAU-60 (PS1) ............................... 35 Figure 4-26 DPAU-81 (SW1) .............................. 35 Figure 4-27 Cable1 (3BBA0083P001) ..........................35 Figure 4-28 Connector (CN1) of PSAU-60 (PS1) ....................... 36 G2020 Series UPS Installation and Operation Manual – 94861-004...
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Figure 5-17 Transfer from Bypass to Online ........................56 Figure 5-18 Initiate Shutdown............................. 57 Figure 5-19 UPS Transfers to Bypass ..........................57 Figure 5-20 Open Battery Breaker ............................. 58 Figure 5-21 LCD Screen (MMS Operation) ........................59 G2020 Series UPS Installation and Operation Manual – 94861-004...
Prohibit: A prohibit symbol shows the act the user or the service personnel should NEVER perform during the UPS installation, operation or service work. PROHIBIT Safety Recommendations: If any problems are encountered while following this manual, contact the Toshiba Customer Support Center. G2020 Series UPS Installation and Operation Manual – 94861-004...
Be trained in the proper care and use of protective equipment such as rubber gloves, hard hat, safety glasses, face shield, flash clothing, etc. in accordance with established practices Be trained in rendering first aid. G2020 Series UPS Installation and Operation Manual – 94861-004...
INTRODUCTION The TOSHIBA Uninterruptible Power Supply System (UPS) is designed to provide many years of reliable protection from power failure, brown-outs, line noise, and voltage transients. To ensure optimum performance of the equipment, follow the manufacturer's instructions. This manual contains descriptions required to operate the UPS. Please read this manual carefully and retain it for future reference.
WARNING 2 WARNING In no event will TOSHIBA be responsible or liable for either indirect or consequential damage or injury that may come from the misuse of this equipment. Don’t modify the UPS entirely or partially. Any modifications without authorization by TOSHIBA could result in personal injuries, death or destruction of the UPS.
Chlorine gas (Cl No more than 0.002 PPM Part 4 Ammonia gas (NH No more than 1 PPM Nitrous oxides (NO No more than 0.05 PPM Ozone (O No more than 0.002 PPM G2020 Series UPS Installation and Operation Manual – 94861-004...
Battery cabinet and rated as indicated in Table 3-6. The DC input overcurrent protection (Battery disconnect breaker) hereinafter will be referred as “CB2”. NOTE G2020 Series UPS Installation and Operation Manual – 94861-004...
UPS. The UPS is simple to start-up, operate and maintain. The G2020 SERIES UPS is available in 500 kVA & 750kVA capacities. Specifications are shown in Section 3.3. The principles of operation described in this manual are applicable to all models.
Figure 3-2 shows the path for bypass operation, with the load supplied through the static bypass line. Figure 3-3 shows the path for battery operation, with the load powered by the inverter. G2020 Series UPS Installation and Operation Manual – 94861-004...
Multi-Module System (MMS)-must be fed from a single source at all times including any operation of Automatic Transfer Switches. All G9000 bypass inputs must also be fed from a single source at all times (not necessarily the same source as the rectifier inputs). CAUTION G2020 Series UPS Installation and Operation Manual – 94861-004...
Start-up before the system is fully operational. Each UPS internal static bypass line will equally share the power supplied to the critical load whenever the system is in the Parallel Operation. G2020 Series UPS Installation and Operation Manual – 94861-004...
A fully charged battery will provide power for the specified time at the rated load, or longer, at a reduced load. * (s) : In the case of the Parallel Operation G2020 Series UPS Installation and Operation Manual – 94861-004...
LCD screen to comply with the battery manufacturer recommendations. This current limit adjustment should only be performed by a Toshiba Authorized Service Provider. Period (B): This period begins when the Charging Voltage reaches the float voltage of the batteries. The charging current will steadily decrease as the batteries approach their maximum state of charge.
2) Back side of right door CPMC CPMS 5. External I/F PCB (IOAU-09) AC Capacitor Converter Inverter Unit Unit Chopper Unit 3) UPS Module – Front View Figure 3-5 UPS Parts Location (500kVA) G2020 Series UPS Installation and Operation Manual – 94861-004...
5. External I/F PCB (IOAU-09) 6. Relay PCB (PSAU-80) AC Capacitor AC Capacitor Converter Unit Inverter Unit Chopper Unit 3) UPS module – Front View Figure 3-6 UPS Parts Location (750kVA) G2020 Series UPS Installation and Operation Manual – 94861-004...
Refer to Figure 5-2 for details Grounding Bar (E) (not shown) Refer to Figure 5-2 for details TB on External I/F PCB IOAU-09 External contact signal terminal block Terminal block to connect contact signal input/output lines. G2020 Series UPS Installation and Operation Manual – 94861-004...
Sides: 0 in. (0 mm) if sidecars used, 1 in. (25 mm) if no sidecars used. **Indication that the unit is intended for installation in a temperature-regulated, indoor area that is relatively free of conductive contaminants. G2020 Series UPS Installation and Operation Manual – 94861-004...
OPERATOR CONTROLS AND INDICATORS The G2020 Series operator controls and indicators are located as follows (Door exterior): Figure 4-1 Operation/Display Panel (Front panel) G2020 Series UPS Installation and Operation Manual – 94861-004...
The LCD will automatically clear and turn off, if the screen is not activated within 3-minute period. The LCD is turned back on when it is touched again. The ERROR indicator is cleared after 24 hours and can be reproduced by pressing any key on the panel. G2020 Series UPS Installation and Operation Manual – 94861-004...
- Start: When the bypass voltage is abnormal, the LCD asks the operator if an interrupted transfer is acceptable (Load may be lost). - Stop: When the bypass voltage is abnormal, the user cannot transfer from inverter to bypass line. Figure 4-3 Startup/Shutdown Screen G2020 Series UPS Installation and Operation Manual – 94861-004...
Note: Remaining battery power and run time are estimates based on data provided by user at startup. Ensure proper data is input into the UPS before relying on this readout. NOTE Figure 4-6 Input Values Figure 4-8 Values in Battery operation Figure 4-7 Output Values G2020 Series UPS Installation and Operation Manual – 94861-004...
(b) date & time adjustment; (c) battery equalizing charge. The battery equalizing charge operation key will appear when battery equalizing charge is set up (Setup is based on battery type chosen by user). Figure 4-9 Remote/Local Operation Select Figure 4-10 Date & Time Adjustment G2020 Series UPS Installation and Operation Manual – 94861-004...
Press ▲ or ▼ button for page turning. Pressing the BATTERY LOG icon, Number of battery operations and Summed battery operation time are displayed. Figure 4-11 Log Menu Figure 4-12 Event Log Figure 4-13 Battery Log G2020 Series UPS Installation and Operation Manual – 94861-004...
“MESSAGE” and “SILENCE ALARM” icons will appear on the main menu when UPS failure condition has occurred. Figure 4-16 Main Screen (Fault Indication) The following will be displayed when the MESSAGE icon on the main menu is pressed. G2020 Series UPS Installation and Operation Manual – 94861-004...
Common 0.5s – 4s Wire Size: #14AWG (2 mm ) or less 24VDC Use Momentary User supplied Switches only Relay Coil current: 8.3mA Figure 4-19 Control Wiring for Aux Input Contacts G2020 Series UPS Installation and Operation Manual – 94861-004...
"IN1 R1" indicates the UPS will remote start when contact opens. In all cases, a switch having a protective cover is recommended in order to reduce the possibility of accidental operation. CAUTION G2020 Series UPS Installation and Operation Manual – 94861-004...
EXT.BYP dV STR Inverter voltage is adjusted to match bypass voltage. USE IB LIMIT 2 Use battery charge rate 2. This level is set in the TEST MENU by an Authorized Toshiba Service Provider. CHARGER STOP Battery charger will be stopped.
Activated when the battery is abnormal. BATTERY LOW VOLTAGE 1 Activated when the battery voltage drops below Discharge Warning Voltage Level 1 during inverter operation. This level is set in the TEST MENU by an Authorized Toshiba Service Provider. BATTERY LOW VOLTAGE 2 Activated when the battery voltage drops below Discharge Warning Voltage Level 2 during inverter operation.
Cable1 (provided) Back of the front left door (Main cabinet) Figure 4-23 RemotEye® Installation (Overview 500kVA) ” monitoring software ® * Consult Toshiba International Corporation for details on“RemotEye and its capabilities. G2020 Series UPS Installation and Operation Manual – 94861-004...
The RemotEye 4 communicates with the UPS via a Cable2. The connection is described in Figure 4-24 below. The UPS has to be de-energized when the RemotEye 4 module is installed for safety reason. CAUTION * Consult Toshiba International Corporation for details on “RemotEye 4” monitoring software and its capabilities. DPAU-81 Cable1 3BBA0083P001...
Allow for the following space at the time of installation. Front 40 in. (1016 mm) Sides 0.0 in. (0 mm) Back side 0.0 in. (0 mm) Top side 20 in. (500 mm) G2020 Series UPS Installation and Operation Manual – 94861-004...
With a phase rotation meter, check that the phase rotation of the AC Input power terminals A, B and C as well as the Bypass Input power terminals A40, B40 and C40 are correct. The proper phase rotation is clockwise A(R) → B(S) → C(T). NOTE G2020 Series UPS Installation and Operation Manual – 94861-004...
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1. Confirm that all UPS internal contactors (breakers) "CB1", "CB2", and "CB3" are open before energizing UPS. 2. UPS power terminals are supplied with stud type fittings. It is recommended that compression lugs be used to fasten all input/output power cables. NOTE G2020 Series UPS Installation and Operation Manual – 94861-004...
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- Parallel control signal for TLAx, TLBx, CAx, and CBx as shown in Figure 5-6 to Figure 5-11. b.) Power wire connection From UPS AC Output Terminals to Toshiba Tie Cabinet (TTC) (Refer to Figure 5-1 and Figure 5-2) G2020 Series UPS Installation and Operation Manual – 94861-004...
BP , BN B 50 Output C 50 Grounding Bar ( not shown ) DC Input 15.7” (400) UPS module (500kVA) Figure 5-2 Diagram of input/output bus bars and terminal blocks (500kVA) G2020 Series UPS Installation and Operation Manual – 94861-004...
BP , BN B 50 Output C 50 Grounding Bar ( not shown ) DC Input 16.5” (420) UPS module (750kVA) Figure 5-3 Diagram of input/output bus bars and terminal blocks (750kVA) G2020 Series UPS Installation and Operation Manual – 94861-004...
User Supplied Supplied UPS Module DC Breaker for DC Breaker for Battery Cabinet n Battery Cabinet 1 Figure 5-4 Diagram of Power Wire & Control Wire Inter-Connect between UPS and Battery G2020 Series UPS Installation and Operation Manual – 94861-004...
*2 DIP switch position CN943 UPS-1 and UPS-2: ON CB1OUT OUTPUT UPS-2 CN942 CA2OUT CN941 CA1OUT Figure 5-6 Diagram of Power & Control Wire Connections for 2 units in MMS Configuration G2020 Series UPS Installation and Operation Manual – 94861-004...
CB2IN CN953 CB1IN CN952 CA2IN CN951 CA1IN CN944 CB2OUT CN943 CB1OUT OUTPUT CN942 CA2OUT CN941 CA1OUT Figure 5-8 Diagram of Power & Control Wire Connections for 3-4 units in MMS Configuration G2020 Series UPS Installation and Operation Manual – 94861-004...
Otherwise: OFF CA2OUT *3 n = 5-8 (maximum) for this CN941 CA1OUT cabling configuration Figure 5-10 Diagram of Power Wire & Control Wire Connections for 5 to 8 units in MMS Configuration G2020 Series UPS Installation and Operation Manual – 94861-004...
“STARTUP GUIDANCE” icon (Figure 4-3) and follow the on-screen directions to continue UPS start-up ( Figure 4-4 ). (The directions are the same as given in the following steps.) OR remain on the “MAIN” tab and continue with step f). G2020 Series UPS Installation and Operation Manual – 94861-004...
Press the STOP/START icon on the display, then press and hold the START button (Figure 5-15a) for two (2) seconds until the UPS transfers to load on INV. (Figure 5-15b) Figure 5-15 Press and Hold START Button G2020 Series UPS Installation and Operation Manual – 94861-004...
On the LCD panel, press and hold START for two (2) seconds. c.) The UPS transfers to Online. The Bypass contactor (52S) opens and the Inverter contactor (52C) closes. (Figure 5-17b) Figure 5-17 Transfer from Bypass to Online G2020 Series UPS Installation and Operation Manual – 94861-004...
De-energize all external sources of AC and DC power. Before removing the covers, wait 5 minutes after de-energizing. Check no-voltage before handling UPS. Be careful of the devices even when the UPS has been de-energized, since internal devices may be energized. WARNING G2020 Series UPS Installation and Operation Manual – 94861-004...
If a dual source is feeding the UPS, open the External AC Input Circuit Breaker (user supplied) manually. g.) If turning off all power to the critical load is required, open the External Bypass Input Circuit Breaker (user supplied) manually. G2020 Series UPS Installation and Operation Manual – 94861-004...
Transfer from UPS MMS Inverter Operation To UPS MMS Bypass Operation 1. Transfer MMS Inverter Operation to MMS Bypass Operation from Operation Menu on any UPS LCD as shown in Figure 5-21. Figure 5-21 LCD Screen (MMS Operation) G2020 Series UPS Installation and Operation Manual – 94861-004...
Refer to the list of fault codes in section 6.0 for error description. Recording of Fault Take necessary action according to display guidance. Primary Action If a fault occurs, contact a Toshiba Service Representative or call Toshiba Information to Service International Corporation at 1-877-867-8773. Center...
Toshiba recommends two Major PM’s per year, at six month intervals. A Major PM includes maintenance of the batteries and an offline inspection of the UPS. Contact Toshiba International Corporation Service Department at 1-877-867-8773 for further details.
D) Air Filters Air filters can be obtained in bulk quantities from Toshiba International Corporation. Use only air filters specified by Toshiba. Table 7-2 Replacement Air Filters UNIT Toshiba Part Number Quantity T90-AF-20x30x1 1 (Left Door) 500kVA 65905 1 (Right Door)
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Major unbalance of the neutral point CALL SERVICE Continuous UF109 DC UNBALANCED Major Cont. On voltage. ENGINEER sound ZERO PHASE Detection of converter CALL SERVICE Continuous UF110 Major Cont. On OVERCURRENT zero-sequence overcurrent. ENGINEER sound G2020 Series UPS Installation and Operation Manual – 94861-004...
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Heat sinks temperature exceeds CALL SERVICE Continuous UF213 Major Cont. On thermal settings. ENGINEER sound COOLING FAN CALL SERVICE Continuous UF214 Thermal relay activated protection. Major Cont. On ABNORMAL ENGINEER sound G2020 Series UPS Installation and Operation Manual – 94861-004...
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Intermittent UF378 Minor Blinking CIRCUIT ERROR synchronizing signal. ENGINEER sound UPS CONTROL Abnormal clock speed of the parallel CALL SERVICE Intermittent UF379 Minor Blinking CIRCUIT ERROR control board processor. ENGINEER sound G2020 Series UPS Installation and Operation Manual – 94861-004...
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U%8++ ----------------------- Alarm U%+00 - U%+49 --------- Major failure U%+50 - U%+99 --------- Minor failure *) “+” denotes any numeral from 0 to 9 *) “%” denotes either “A” or “F” G2020 Series UPS Installation and Operation Manual – 94861-004...
Please perform the daily inspection while the UPS is running. The daily inspection items are shown in Table 9-1. The customers can only inspect exterior or environment of cabinet. When the customers want to perform the detailed inspection, contact Toshiba International Corporation at 1-877-867-8773.
1.67 VPC. assumed to be rated for 100% continuous operation. 9. DC wires should be sized to allow not more than a 2-volt drop at maximum discharge current. G2020 Series UPS Installation and Operation Manual – 94861-004...
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78.7" [2000] 3.9" [100] G2020 Series UPS Installation and Operation Manual – 94861-004...
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G2020 Series UPS Installation and Operation Manual – 94861-004...
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Maximum battery discharge current based on lowest permissible assumed to be rated for 100% continuous operation. discharge voltage of 1.67 VPC. DC wires should be sized to allow not more than a 2-volt drop at maximum discharge current. G2020 Series UPS Installation and Operation Manual – 94861-004...
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SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Rd., Houston, TX 77041 Tel: 855-803-7087 Fax 713-896-5212 US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204 www.toshibaups.com Printed in Japan...