Toshiba G9000 Series Installation And Operation Manual
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Toshiba G9000 Series Installation And Operation Manual

480/480 v 300/500/650/750 kva
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G9000 SERIES
INSTALLATION AND
OPERATION MANUAL
480/480 V 300/500/650/750 kVA
Document: 61480-017
Ref: 4GBA0012 Rev. H
April 2020

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Summary of Contents for Toshiba G9000 Series

  • Page 1 G9000 SERIES INSTALLATION AND OPERATION MANUAL 480/480 V 300/500/650/750 kVA Document: 61480-017 Ref: 4GBA0012 Rev. H April 2020...
  • Page 3 UNINTERRUPTIBLE POWER SYSTEM If additional information or technical assistance is required call TOSHIBA Customer Support Center toll free at 1-877-867- 8773, or write to: Toshiba International Corporation, 13131 West Little York Road, Houston, TX 77041-9990 Attn: UPS Product Manager.
  • Page 4 TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.

  • Page 5: Table Of Contents

    RESPONSE TO UPS FAILURE ..........................71 PARTS REPLACEMENT ............................72 FAULT CODES ................................. 73 DAILY INSPECTION ..............................78 APPENDIX A – Installation Planning Guides (IPG) & Outline Drawings ............... 79 APPENDIX B – Index ................................89 G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 6: List Of Tables

    Table 7–1 Standard Replacement Parts List ........................72 Table 7–2 Air Filters ................................ 73 Table 8–1 List of Fault Codes ............................73 Table 9–1 How to Perform Daily Inspection ........................78 G9000 Series UPS Installation and Operation Manual – 61480-017...
  • Page 7 Figure 4-26 DPAU-81 (SW1) ............................40 Figure 4-27 3BBA0083P001 (Cable1) ..........................40 Figure 4-28 Connector (CN1) of PSAU-60 (PS1) ......................41 Figure 4-29 Terminal Block (TN) and VH connector (CN2) of PSAU-60 (PS1) ............. 41 G9000 Series UPS Installation and Operation Manual – 61480-017...
  • Page 8 Figure 5-24 Transfer from Bypass to Online ........................67 Figure 5-25 Initiate Shutdown ............................68 Figure 5-26 UPS Transfers to Bypass ..........................68 Figure 5-27 Open Battery Breaker ..........................69 Figure 5-28 LCD Screen (MMS Operation) ........................70 G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 9: How To Use This Manual

    Prohibit: A prohibit symbol shows the act the user or the service personnel should NEVER perform during the UPS installation, operation or service work. PROHIBIT Safety Recommendations: If any problems are encountered while following this manual, contact the Toshiba Customer Support Center. G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 10: 1.2 Qualified Personnel

    Be trained in the proper care and use of protective equipment such as rubber gloves, hard hat, safety glasses, face shield, flash clothing, etc. in accordance with established practices Be trained in rendering first aid. G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 11: Introduction

    INTRODUCTION The Toshiba Uninterruptible Power Supply System (UPS) is designed to provide many years of reliable protection from power failure, brown-outs, line noise, and voltage transients. To ensure optimum performance of the equipment, follow the manufacturer's instructions. This manual contains descriptions required to operate the UPS. Please read this manual carefully and retain it for future reference.

  • Page 12: 2.1 Safety Precautions

    WARNING 2 CAUTION In no event will TOSHIBA be responsible or liable for either indirect or consequential damage or injury that may come from the misuse of this equipment. Don’t modify the UPS entirely or partially. Any modifications without authorization by TOSHIBA could result in personal injuries, death or destruction of the UPS.

  • Page 13: Table 2-1 Ups Installation Environment

    No more than 0.002 PPM Part 4 Ammonia gas (NH No more than 1 PPM Nitrous oxides (NO No more than 0.05 PPM Ozone (O No more than 0.002 PPM G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 14: Table 2-2 Rating Of Bypass Input Circuit Breaker

    Battery cabinet and rated as indicated in Table 3–8 . Note: The DC input overcurrent protection (Battery disconnect breaker) hereinafter will be referred as “CB2”. G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 15: General

    UPS. The UPS is simple to start-up, operate and maintain. The G9000 SERIES UPS is available in four kVA sizes - 300, 500, 650, and 750 kVA. Specifications for each kVA model appear in Section 3.3. The principles of operation described herein are applicable to all models.

  • Page 16: Definitions

    UPS for supplying the critical load. BATTERY – The rechargeable battery strings which supply DC power to the inverter to maintain continuous AC power to the load during AC input power failure conditions. G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 17: Operation Overview

    The power drawn by the critical load is equally shared between all UPS systems when multiple UPSs are in Parallel Operation. (Figure 5-11 shows a sample of Parallel Operation System Configuration.) Note that a maximum of eight (8) G9000 300-750kVA UPS modules may be in parallel operation. G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 18: Bypass Operation: Load Power Supplied Through Ups Internal Static Bypass Line

    Start-up before the system is fully operational. Each UPS internal static bypass line will equally share the power supplied to the critical load whenever the system is in the Parallel Operation. G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 19: Battery Operation: Load Power Supplied By Ups Battery

    A fully charged battery will provide power for the specified time at the rated load, or longer, at a reduced load. (* (s): In the case of the Parallel Operation.) G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 20: Battery Charging Operation

    LCD screen to comply with the battery manufacturer recommendations. This current limit adjustment should only be performed by a Toshiba Authorized Service Provider. Period (B): This period begins when the Charging Voltage reaches the float voltage of the batteries. The charging current will steadily decrease as the batteries approach their maximum state of charge.

  • Page 21: Ups Parts Location

    9. AC Output A50, B50, C50 Chopper Unit Inverter Unit * Item 10 (Grounding bar) is not shown in Figure 3-5. (Refer to Figure 5-2). Figure 3-5 UPS Parts Location (300kVA) G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 22: Figure 3-6 Ups Parts Location (500Kva)

    A50, B50, C50 Converter Unit Inverter Unit Chopper Unit * Item 10 (Grounding bar) is not shown in Figure 3-6. (Refer to Figure 5-3) Figure 3-6 UPS Parts Location (500kVA) G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 23: Figure 3-7 Ups Parts Location (650Kva & 750Kva)

    A50, B50, C50 Converter Unit Inverter Unit Chopper Unit * Item 10 (Grounding bar) is not shown in Figure 3-7. (Refer to Figure 5-4). Figure 3-7 UPS Parts Location (650kVA & 750kVA) G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 24: Pcb Layouts

    START Button Service Test Switch (see G9000 Service Manual 63896 and STOP STOP Button 63897.) TEST SW5 Test Switch For Service Personnel Only MAINT SW6 Maintenance Button CNV. SW Converter Switch G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 25: Figure 3-9 External I/F Pcb Ioau-09

    CA2IN CA1IN CB2OUT CB1OUT CA2OUT CA1OUT Figure 3-10 Parallel I/F PCB IFAU-09 15. SW3 52L S/W switch 14. SW2 11. SW1 BOOT switch RESET switch Figure 3-11 MAIN PCB UPGR-M* G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 26: Figure 3-12 Main Pcb Upjr-C

    Refer to Figure 4-19 and Figure 4-21 for details. Main PCB UPGR-M*/ UPJR-C* (Figure 3-11 & Figure 3-12): Switches on UPGR-M*/ UPJR-C* board (FOR SERVICE PERSONNEL ONLY) - (11) SW1 (RESET switch) - (14) SW2 (BOOT switch) G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...
  • Page 27 16. External contact signal terminal block Terminal block to connect contact signal input/output lines to and from external dry contacts. Refer to Figure 4-19 and Figure 4-21 for details. G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 28: Specifications

    (2,220) (1,985) 37.0 45.0 88.0 (Landing Cabinet) (940) (1,120) (2,220) (190) 89.0 41.0 88.0 4,375 (Main Cabinet) (2,260) (1,030) (2,220) (1,985) 37.0 45.0 88.0 (Landing Cabinet) (940) (1,120) (2,220) (190) G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 29: Table 3-5 Detail Of Specifications

    ±2% maximum at 100% load step; ±1% maximum at loss/return of AC power; ±5% maximum at load transfer to/from static bypass Transient Recovery Time Less than 20ms Output Current 361 A 601 A 782 A 902 A G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...
  • Page 30 Dry Contacts Included Yes, for Input and Output Signals RS232 Port Included Intelligent Monitoring SNMP; MODBus RTU; MODBus TCP; BACNET; METASYS (Optional) Display LCD Touch Panel for Local Monitoring, Operation, and Control G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 31: Table 3-6 Typical Ups Efficiencies At Various Loads

    Parameter 300-750kVA MTBF (Mean Time Between Failures): System (With Bypass) 2,633,910 hr. Inverter (Without Bypass) 101,687 hr. MTTR (Mean Time to Repair) – Excluding Travel and Shipping 1.5 hr. Time) G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 32: Table 3-8 Rating Of Contactors, Breakers And Fuses

    30A / 600V 30A / 600V FZR1, 2, 3 AC input ZNR fuse FEA, FEB, FEC Parallel control circuit fuse 3A / 600V 3A / 600V 3A / 600V 3A / 600V G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 33: Operator Controls And Indicators

    OPERATOR CONTROLS AND INDICATORS The G9000 Series operator controls and indicators are located as follows (Door exterior): Figure 4-1 Operation/Display Panel (Front panel) LED DISPLAY 1) Load on inverter [ LOAD ON INVERTER ] (green) Illuminates when power is supplied from inverter to the critical load.

  • Page 34: Epo Button (Emergency Power Off Button) (7)

    The LCD ERROR indicator is cleared after 24 hours and can be reproduced by pressing any key on the panel. Test Mode Options Several parameters and functions are available if they are enabled by a Toshiba Field Representative while the UPS is in Test Mode. 4.3.1.1 Battery Equalize Charge The UPS "Equalize Charge"...

  • Page 35: Figure 4-2 Main Screen

    -Start: When the bypass voltage is abnormal, the LCD asks the operator if an interrupted transfer is acceptable (Load may be lost). -Stop: When the bypass voltage is abnormal, the user cannot transfer from inverter to bypass line. Figure 4-3 Startup/Shutdown Guidance G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 36: Figure 4-4 Startup Guidance

    This screen shows details of measured values. Input and Output values are displayed. During Battery operation, remaining battery power and Run time are also displayed. Figure 4-6 Input values Figure 4-8 Output values Figure 4-7 Battery Operation Values G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 37: Figure 4-9 Remote/Local Operation Select

    Pressing the EVENT LOG icon, up to 50 condition/operation records will be displayed. Press ▲ or ▼ button for page turning. Pressing the BATTERY LOG icon, Number of battery operations and Summed battery operation time are displayed. Figure 4-11 Log menu G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 38: Input Power Failure

    The End of Battery announcement is shown at the bottom of the screen. G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 39: Fault Indication

    Outputs (TN2): Report status data from the UPS to external annunciation/monitoring devices. Aux Contacts - Input The Input terminal provides four (IN1 thru IN4) programmable contacts (see) that can be set to any of the functions in Table 4–1. G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 40: Figure 4-18 Control Wiring For Aux Input Contacts

    ) or less 24VDC User supplied Relay Coil current: 8.3mA Figure 4-18 Control Wiring for Aux Input Contacts See Figure 4-19 and Table 4–1 . Battery Breaker CB2 UVR* Accessory Terminal Block G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 41: Figure 4-19 External Signal Input Terminal Block (With Default Settings)

    "IN1 R1" indicates the UPS will remote start when contact opens. In all cases, a switch having a protective cover is recommended in order to reduce the possibility of accidental operation. CAUTION G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 42: Aux Contacts - Output

    EXT.BYP dV STR Inverter voltage is adjusted to match bypass voltage. USE IB LIMIT 2 Use battery charge rate 2. This level is set in the TEST MENU by an Authorized Toshiba Service Provider. CHARGER STOP Battery charger will be stopped.

  • Page 43: Figure 4-20 Control Wiring For Aux Output Contacts

    Figure 4-21 External Signal Output Terminal Block (with default settings) These contacts can be programmed to provide any of the functions shown in Table 2.2. The default programmed values are indicated with an asterisk (*). G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 44: Table 4-2 External Output Functions

    Activated when the battery is abnormal. BATTERY LOW VOL.1 Activated when the battery voltage drops below Discharge Warning Voltage Level 1 during inverter operation. This level is set in the TEST MENU by an Authorized Toshiba Service Provider. BATTERY LOW VOL.2 Activated when the battery voltage drops below Discharge Warning Voltage Level 2 during inverter operation.

  • Page 45: Remoteye Introduction

    Cable3 (provided) PSAU-60 (PS1) Cable1 (provided) ® Figure 4-22 RemotEye Installation (Overview 300kVA) “ ” ® * Consult Toshiba International Corporation for details on RemotEye monitoring software and its capabilities. G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 46: Figure 4-23 Remoteye® Installation (Overview 500-750Kva)

    (provided) PSAU-60 (PS1) Cable1 (provided) DPAU-81 (SW1) Figure 4-23 RemotEye® Installation (Overview 500-750kVA) “ ” ® * Consult Toshiba International Corporation for details on RemotEye monitoring software and its capabilities. G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 47: Figure 4-24 Connection Between Display Control Pcb (Sw1) And Remoteye

    DPAU-81 Cable1 3BBA0083P001 PSAU-60 (male) Cable3 Cable2 12V Power Cable D-sub 9-pin Cable RemotEye (RJ45) (Receptacle) (RJ45) (RJ45) ® Figure 4-24 Connection between Display Control PCB (SW1) and RemotEye Module G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 48: Table 4-3 Parts List For Ups Monitoring

    (12V Pin#1 to #2) Figure 4-24 PSAU-60 PCB (PS1) (Note 12VDC exposed) Connector CN27 to be connected with CN44 of PSAU-60(PS1). Figure 4-25 DPAU-81 (SW1) D3200 5pin (housing) Figure 4-26 3BBA0083P001 (Cable1) G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 49: Connector Definition

    Pin 1 Receive data Pin 2 Transmit data Pin 3 Signal ground Pin 4 +24VS +24VDC Pin 5 GND(S) +24VDC ground D3200 5Pin (contact) Figure 4-31 Connector (CN27) of DPAU-60 (SW1) G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 50: Installation And Operation

    1 in. (25 mm) (not required when sidecars are used) Left side 1 in. (25 mm) (not required when sidecars are used) Back side 0.0 in. (0 mm) Top side 23.6 in. (600 mm) (for air flow) G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 51: Procedure For Cable Connections

    3. X3 (C-phase) to C bus bar in UPS b.) DC Input to UPS Positive cable to BP bus bar in UPS Negative cable to BN bus bar in UPS G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...
  • Page 52 (2) Using adequately sized conductors and referring to the appropriate figure identified in Figure 5-1 thru Figure 5-7, connect jumper bypass terminals A40, B40, C40 to AC input power terminals A, B, C as identified in Figure 5-1 thru Figure 5-7. G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...
  • Page 53 - Parallel control signal for CN96, CN97, CN98 and CN99 as shown in Fig. 3.7.2 – 4. b.) Power wire connection From UPS AC Output Terminals to Toshiba Tie Cabinet (TTC) (Refer to Figure 5-1 thru Figure 5-7) G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 54: Table 5-4 Recommended Cable Sizes

    *3 – Allowable ampere-capacities based on 75C insulated copper conductor at ambient temperature of 40C. *4 – All wiring to be in accordance with all applicable national and/or local electrical codes. G9000 Series UPS 300-750kVA Installation and Operation Manual – 61480-017...

  • Page 55: Table 5-5 Crimp Type Compression Lug

    NOTE: When using crimp type lugs, the lugs should be crimped to the specifications given in the manufacturer's instructions for both crimp tool and lug. Terminals Bypass Input Static Transfer Switch Converter /Charger Inverter Terminals Terminals / CHA Input Output Terminals External Battery Figure 5-1 UPS Terminal Designation G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 56: Figure 5-2 Diagram Of Input/Output Bus Bars And Terminal Blocks (300Kva)

    BP, BN Input AC Output A50, B50, C50 DC Input Grounding Bar (not shown) 15.8" (400) Output UPS module (300kVA) Figure 5-2 Diagram of input/output bus bars and terminal blocks (300kVA) G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 57: Figure 5-3 Diagram Of Input/Output Bus Bars And Terminal Blocks (500Kva)

    BP, BN Input AC Output A50, B50, C50 DC Input Grounding Bar (not shown) 18.5" (470) Output UPS module (500kVA) Figure 5-3 Diagram of input/output bus bars and terminal blocks (500kVA) G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 58: Figure 5-4 Diagram Of Input/Output Bus Bars And Terminal Blocks (650Kva & 750Kva)

    AC Output A50, B50, C50 DC Input Grounding Bar (not shown) 19.7" (500) Output UPS module (650kVA & 750kVA) Figure 5-4 Diagram of input/output bus bars and terminal blocks (650kVA & 750kVA) G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 59: Figure 5-5 Detail Of The Main Cabinet Bus Bars (300Kva)

    BUS BAR DETAIL (TOP VIEW) BUS BAR DETAIL (TOP VIEW) Figure 5-5 Detail of the main cabinet bus bars (300kVA) G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 60: Figure 5-6 Detail Of The Main Cabinet Bus Bars (500Kva)

    BUS BAR DETAIL (TOP VIEW) BUS BAR DETAIL (TOP VIEW) Figure 5-6 Detail of the main cabinet bus bars (500kVA) G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 61: Figure 5-7 Detail Of The Main Cabinet Bus Bars (650Kva & 750Kva)

    BUS BAR DETAIL (TOP VIEW) Figure 5-7 Detail of the main cabinet bus bars (650kVA & 750kVA) G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 62: Figure 5-8 Bus Bar Connection Between Main Cabinet And Landing Cabinet (300Kva)

    BUS BAR CONNECTION (TOP VIEW) ALTERNATE BUS BAR CONNECTION Main Landing (TOP VIEW) Cabinet Cabinet Figure 5-8 Bus bar connection between main cabinet and landing cabinet (300kVA) G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 63: Figure 5-9 Bus Bar Connection Between Main Cabinet And Landing Cabinet (500Kva)

    BUS BAR CONNECTION (TOP VIEW) ALTERNATE BUS BAR CONNECTION (TOP VIEW) Landing Main Cabinet Cabinet Figure 5-9 Bus bar connection between main cabinet and landing cabinet (500kVA) G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 64: Figure 5-10 Bus Bar Connection Between Main Cabinet And Landing Cabinet (650Kva & 750Kva)

    BUS BAR CONNECTION (TOP VIEW) ALTERNATE BUS BAR CONNECTION Landing Main (TOP VIEW) Cabinet Cabinet Figure 5-10 Bus bar connection between main cabinet and landing cabinet (650kVA & 750kVA) G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 65: Figure 5-11 Diagram Of Power Wire & Control Wire Inter-Connect Between Ups And Battery

    User Supplied Supplied UPS Module DC Breaker for DC Breaker for Battery Cabinet n Battery Cabinet 1 Figure 5-11 Diagram of Power Wire & Control Wire Inter-Connect between UPS and Battery G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 66: Figure 5-12 Diagram Of Power Wire Connections (Parallel System Configuration)

    52L2 Breaker Battery UPS-n Bypass input Bypass Breaker Converter 52Ln (*1) /Charger Inverter AC input AC output (*1) n:Maximum=8 (300-750kVA) Battery Figure 5-12 Diagram of Power Wire Connections (Parallel System Configuration) G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 67: Figure 5-13 Diagram Of Communication, Power & Control Wire Connections For 2 Units In Mms Configuration (300- 750Kva)

    *2 DIP switch position CB1OUT UPS-1 and UPS-2: ON OUTPUT UPS-2 CN942 CA2OUT CN941 CA1OUT Figure 5-13 Diagram of Communication, Power & Control Wire Connections for 2 units in MMS Configuration (300-750kVA) G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 68: Figure 5-14 Detail Of Ifau-09 Control Wire Connections For 2 Units In Mms Configuration (300-750Kva)

    CN943 CB1OUT CN943 CB1OUT CN942 CA2OUT CN942 CA2OUT CN941 CA1OUT CN941 CA1OUT IOAU-09 IOAU-09 ~~~~~ ~~~~~ Figure 5-14 Detail of IFAU-09 Control Wire Connections for 2 units in MMS Configuration (300-750kVA) G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 69: Figure 5-15 Diagram Of Power Wire & Control Wire Connections For 3-4 Units In Mms Config. (300-750Kva)

    CB1IN CN952 CA2IN CN951 CA1IN CN944 CB2OUT CN943 CB1OUT OUTPUT CN942 CA2OUT CN941 CA1OUT Figure 5-15 Diagram of Power Wire & Control Wire Connections for 3-4 units in MMS Config. (300-750kVA) G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 70: Figure 5-16 Detail Of Ifau-09 Control Wire Connections For 3 Or 4 Units In Mms Configuration

    CN942 CA2OUT CN942 CA2OUT CN941 CA1OUT CN941 CA1OUT CN941 CA1OUT IOAU-09 IOAU-09 IOAU-09 ~~~~~ ~~~~~ ~~~~~ Figure 5-16 Detail of IFAU-09 Control Wire Connections for 3 or 4 units in MMS Configuration G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 71: Figure 5-17 Diagram Of Power Wire & Control Wire Connections For 5 To 8 Units In Mms Configuration (300-750Kva)

    *3 n = 5-8 (maximum) for this CB1OUT OUTPUT CN942 cabling configuration CA2OUT CN941 CA1OUT Figure 5-17 Diagram of Power Wire & Control Wire Connections for 5 to 8 units in MMS Configuration (300-750kVA) G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 72: Figure 5-18 Detail Of Ifau-09 Control Wire Connections For 5 To 8 Units In Mms Configuration (300-750Kva)

    CN942 CA2OUT CN941 CA1OUT CN941 CA1OUT CN941 CA1OUT IOAU-09 IOAU-09 IOAU-09 ~~~~~ ~~~~~ ~~~~~ Figure 5-18 Detail of IFAU-09 Control Wire Connections for 5 to 8 units in MMS Configuration (300-750kVA) G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 73: Operating Procedures

    “STARTUP GUIDANCE” icon (Figure 4-3) and follow the on-screen directions to continue UPS start-up (Figure 4-4). (The directions are the same as given in the following steps.) OR remain on the “MAIN” tab and continue with step f). G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 74: Figure 5-20 Automatic Startup Of Inverter And Converter

    Press the STOP/START icon on the display, then press and hold the START button (Figure 5-22a) for two (2) seconds until the UPS transfers to load on INV. (Figure 5-22b) Figure 5-22 Press and Hold START Button G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 75: Figure 5-23 Transfer From Online To Bypass

    On the LCD panel, press and hold START for two (2) seconds. c.) The UPS transfers to Online. The Bypass contactor (52S) opens and the Inverter contactor (52C) closes. (Figure 5-23a) Figure 5-24 Transfer from Bypass to Online G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 76: Figure 5-25 Initiate Shutdown

    The UPS transfers to Bypass. The Bypass contactor (52S) closes and the Inverter contactor (52C) opens. (Figure 5-26) Figure 5-26 UPS Transfers to Bypass d.) In Bypass, only the Inverter is stopped, the Converter remains energized to charge the batteries. G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 77: Figure 5-27 Open Battery Breaker

    UPS), select "LOCAL ONLY" or “REMOTE & LOCAL” in the OPERATION MENU. NOTE If a dual source is feeding the UPS, open the External AC Input Circuit Breaker (user supplied). g.) Open the External Bypass Input Circuit Breaker (user supplied). G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 78: Figure 5-28 Lcd Screen (Mms Operation)

    Transfer from UPS MMS Inverter Operation To UPS MMS Bypass Operation 1. Transfer MMS Inverter Operation to MMS Bypass Operation from Operation Menu on any UPS LCD as shown in Figure 5-28. Figure 5-28 LCD Screen (MMS Operation) G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 79: Response To Ups Failure

    Refer to the list of fault codes in section 6.0 for error description. Recording of Fault Take necessary action according to display guidance. Primary Action When faults happen, contact the Authorized Toshiba Service Representatives or Information to Service call Toshiba International Corporation at 1-877-867-8773. Center...

  • Page 80: Parts Replacement

    Toshiba recommends two Major PM’s per year, at six month intervals. A Major PM includes maintenance of the batteries and an offline inspection of the UPS. Contact Toshiba International Corporation Service Department at 1-877-867-8773 for further details.

  • Page 81: Fault Codes

    D) Air Filters Air filters can be obtained in bulk quantities from Toshiba International Corporation. Use only air filters specified by Toshiba. Table 7–2 Air Filters UNIT Toshiba Part Number Quantity (per unit) 300 kVA 65905 1 (left door) T90-AF-24x30x1...
  • Page 82 Minor discrepancy between reference signal and CALL SERVICE Intermittent UF052 CB1 ABNORMAL Minor Flicker actual state of contactor CB1. ENGINEER sound CONVERTER CALL SERVICE Intermittent UF056 Detection of SMS converter overcurrent. Minor Flicker OVERCURRENT ENGINEER sound G9000 Series UPS Installation and Operation Manual – 61480-017...
  • Page 83 INVERTER CALL SERVICE Continuous UF202 Output voltage dropped.below specs. Major Lit on UNDERVOLTAGE ENGINEER sound INVERTER CALL SERVICE Continuous UF203 Detection of inverter overcurrent. Major Lit on OVERCURRENT ENGINEER sound G9000 Series UPS Installation and Operation Manual – 61480-017...
  • Page 84 Gate driver abnormal for phase U (Note 4) Major Lit on CIRCUIT ERROR ENGINEER sound UPS CONTROL CALL SERVICE Continuous UF332 Gate driver abnormal for phase V (Note 4) Major Lit on CIRCUIT ERROR ENGINEER sound G9000 Series UPS Installation and Operation Manual – 61480-017...
  • Page 85 U%8++ ---------------------------- Alarm U%+00 - U%+49 ---------- Major failure U%+50 - U%+99 -------------- Minor failure *) “+” denotes any numeral from 0 to 9 *) “%” denotes either “A” or “F” G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 86: Daily Inspection

    Please perform the daily inspection while the UPS is running. The daily inspection items are shown in Table 9.1. The customers can only inspect exterior or environment of cabinet. When the customers want to perform the detailed inspection, contact the Authorized Toshiba Service Representatives or call Toshiba International Corporation at 1-877-867-8773.

  • Page 87: Appendix A - Installation Planning Guides (Ipg) & Outline Drawings

    Maximum battery discharge current based on lowest permissible discharge voltage of 1.67 VPC. 13. Overcurrent protection devices rated at 1200AT and above are assumed to be rated for 100% continuous operation. G9000 Series UPS Installation and Operation Manual – 61480-017...
  • Page 88 G9000 Series UPS Installation and Operation Manual – 61480-017...
  • Page 89 G9000 Series UPS Installation and Operation Manual – 61480-017...
  • Page 90 Maximum battery discharge current based on lowest permissible 13. Overcurrent protection devices rated at 1200AT and above are discharge voltage of 1.67 VPC. assumed to be rated for 100% continuous operation. G9000 Series UPS Installation and Operation Manual – 61480-017...
  • Page 91 G9000 Series UPS Installation and Operation Manual – 61480-017...
  • Page 92 G9000 Series UPS Installation and Operation Manual – 61480-017...
  • Page 93 13. Overcurrent protection devices rated at 1200AT and above are Maximum battery discharge current based on lowest permissible assumed to be rated for 100% continuous operation. discharge voltage of 1.67 VPC. G9000 Series UPS Installation and Operation Manual – 61480-017...
  • Page 94 13. Overcurrent protection devices rated at 1200AT and above are Maximum battery discharge current based on lowest permissible assumed to be rated for 100% continuous operation. discharge voltage of 1.67 VPC. G9000 Series UPS Installation and Operation Manual – 61480-017...
  • Page 95 78.7" [2000] NOTE: Physical layout and dimensions of 650kVA and 750kVA models are identical G9000 Series UPS Installation and Operation Manual – 61480-017...
  • Page 96 G9000 Series UPS Installation and Operation Manual – 61480-017...

  • Page 97: Appendix B - Index

    Inverter, 8, 9, 11, 16, 23, 24, 34, 36, 65, 66, 67, 68, Noise, 22 69, 70, 76, 77 Operation, 9, 12, 22, 25, 68, 70, 78 Module, 8, 20, 26, 39, 65 Battery, 11, 28, 30 Rectifier, 77 G9000 Series UPS Installation and Operation Manual – 61480-017...
  • Page 98 This Page Left Intentionally Blank G9000 Series UPS Installation and Operation Manual – 61480-017...
  • Page 100 SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Rd., Houston, TX 77041 Tel: 855-803-7087 Fax 713-896-5212 US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204 www.toshibaups.com Printed in Japan...

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