Toshiba G9000 SERIES Installation And Operation Manual
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Toshiba G9000 SERIES Installation And Operation Manual

480/480 v 100/160/225/300/500/750 kva
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UNINTERRUPTIBLE POWER SYSTEM (UPS)
G9000 SERIES
INSTALLATION AND
OPERATION MANUAL
480/480 V 100/160/225/300/500/750 kVA
Document: 61480-012
Ref: 4GBA0012 Rev. E
August 2014
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com

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  • Page 1 UNINTERRUPTIBLE POWER SYSTEM (UPS) G9000 SERIES INSTALLATION AND OPERATION MANUAL 480/480 V 100/160/225/300/500/750 kVA Document: 61480-012 Ref: 4GBA0012 Rev. E August 2014 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 2 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 3 G9000 SERIES INSTALLATION AND OPERATION MANUAL 480/480 V 100/160/225/300/500/750 kVA Document No. 4GBA0012 Rev. E P/N 61480-012 August 2014 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 4: Important Notice

    The sales contract contains the entire obligation of TOSHIBA INTERNATIONAL CORPORATION. The warranty contained in the contract between the parties is the sole warranty of TOSHIBA, and any statements contained herein do not create new warranties or modify the existing warranty.

  • Page 5: Purpose And Scope Of Manual

    TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.
  • Page 6 This page left intentionally blank Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 7: Table Of Contents

    Table of Contents List of Tables ..............................ii List of Figures ..............................iii How to use this Manual.......................... 1 INTRODUCTION ........................... 2 SAFETY PRECAUTIONS ......................3 GENERAL .............................. 6 DEFINITIONS..........................7 OPERATION OVERVIEW ......................8 3.2.1 Normal operation: Load power supplied by each system UPS inverter........8 3.2.2 Bypass Operation: Load Power supplied through UPS internal static bypass line.

  • Page 8: List Of Tables

    List of Tables Table 2-1 UPS Installation Environment ....................4 Table 2-2 Rating of Bypass Input Circuit Breaker ................5 Table 3-1 Power Specifications ......................19 Table 3-2 UPS Module Information ...................... 20 Table 3-3 Detail of Specifications ......................21 Table 3-4 Typical UPS Efficiencies at Various Loads ................
  • Page 9 List of Figures Figure 3-1 Single Line Diagram – Normal Operation: Load powered by UPS inverter ......8 Figure 3-2 Single Line Diagram – Bypass Operation: Load fed through static bypass line....9 Figure 3-3 Single Line Diagram – Battery Operation ................10 Figure 3-4 UPS Parts Location (100kVA)....................
  • Page 10 Figure 5-7 Detail of the main cabinet bus bars (500kVA) ..............51 Figure 5-8 Detail of the main cabinet bus bars (750kVA) ..............52 Figure 5-9 Bus bar connection between main cabinet and landing cabinet (300kVA) ......53 Figure 5-10 Bus bar connection between main cabinet and landing cabinet (500kVA) ....... 54 Figure 5-11 Bus bar connection between main cabinet and landing cabinet (750kVA) .......

  • Page 11: How To Use This Manual

    NEVER perform during the UPS installation, operation or service work. PROHIBIT Safety Recommendations: If any problems are encountered while following this manual, Toshiba field service group assistance and correspondence is recommended. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 12: Introduction

    INTRODUCTION The Toshiba Uninterruptible Power Supply System (UPS) is designed to provide many years of reliable protection from power failure, brown-outs, line noise, and voltage transients. To ensure optimum performance of the equipment, follow the manufacturer's instructions. This manual contains descriptions required to operate the UPS.

  • Page 13: Safety Precautions

    WARNING 2 CAUTION In no event will TOSHIBA be responsible or liable for either indirect or consequential damage or injury that may come from the misuse of this equipment. Don’t modify the UPS entirely or partially. Any modifications without authorization by TOSHIBA could result in personal injuries, death or destruction of the UPS.

  • Page 14: Table 2-1 Ups Installation Environment

    WARNING 3 NOTE The UPS is to be installed in a controlled environment. Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions. Keep the installation environment per standard described as follows: Table 2-1 UPS Installation Environment Item Environment standard Installation...

  • Page 15: Table 2-2 Rating Of Bypass Input Circuit Breaker

    WARNING 4 NOTE This UPS does not include a Bypass input circuit breaker (MCCB) to protect the bypass circuit. The Bypass input circuit breaker (MCCB) is to be field supplied and installed. Recommended Breaker (MCCB)'s Specifications are as follows: Table 2-2 Rating of Bypass Input Circuit Breaker Capacity (kVA) Bypass Voltage (Vac) Bypass Rating (Aac) Breaker (A)

  • Page 16: General

    UPS. The UPS is simple to start-up, operate and maintain. The G9000 SERIES UPS is available in six kVA sizes - 100, 160, 225, 300, 500, 750 kVA. Specifications for each kVA model appear in Section 3.3. The principles of operation described herein are applicable to all models.

  • Page 17: Definitions

    DEFINITIONS UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS) – All components within the UPS Module Cabinet and associated batteries that function as a system to provide continuous, conditioned AC power to a load. This is sometimes referred to as the "System". UPS MODULE CABINET – The metal enclosure which contains the Converter / Charger, Inverter, Static Transfer Switch, Internal Bypass line, operator controls, and internal control systems required to provide specified AC power to a load.

  • Page 18: Operation Overview

    OPERATION OVERVIEW The UPS provides two power paths between the utility source and the critical load. Figure 3-1 shows the path for normal operation, with the load powered by the inverter. Figure 3-2 shows the path for bypass operation, with the load supplied through the static bypass line. 3.2.1 Normal operation: Load power supplied by each system UPS inverter.

  • Page 19: Bypass Operation: Load Power Supplied Through Ups Internal Static Bypass Line

    In the event of a UPS module failure during Parallel Operation, the critical load power will be continually supplied and shared by all other UPS. The Bypass Input breaker and cables are to be supplied and installed by the user or the constructor.

  • Page 20: Battery Operation: Load Power Supplied By Ups Battery

    In the event of a load overcurrent, the UPS transfers to bypass without interruption to the critical load. In the case of the Parallel Operation, all UPS will transfer to bypass without interruption to the critical load. The internal control system determines the operation of the two paths, with the load powered from the inverter being the normal operation.

  • Page 21: Ups Parts Location

    3.2.4 UPS Parts Location. UPS module Front View 8. Parallel I/F PCB CPMS IFAU-08 CPMC Inverter, Converter, Charger Unit 5. Relay PCB 1. LCD touch panel RYAU-09 monitor display 2. Display PCB 4. Main PCB DPAU-81 UPGR-M 6. External Communication Connector 7.

  • Page 22: Figure 3-6 Ups Parts Location (300Kva)

    Figure 3-6 UPS Parts Location (300kVA) a) UPS cabinet – Front View b) Door Backside (Main Cabinet) 1. LCD Touch Panel 1. LCD Touch 5. Power Supply PCB Monitor Display Panel Monitor PSAU-73 Door Display Door 2. Display DPAU-81 Power Ground Fault Supply Sensor...

  • Page 23: Figure 3-7 Ups Parts Location (500Kva)

    Figure 3-7 UPS Parts Location (500kVA) a) UPS cabinet – Front View b) Backside of Left Door 1. LCD Touch Panel 1. LCD Touch Left Right Monitor Display Panel Monitor Door Door Display Door 2. Display PCB DPAU-81 Power Supply 4.

  • Page 24: Figure 3-8 Ups Parts Location (750Kva)

    Figure 3-8 UPS Parts Location (750kVA) a) UPS cabinet – Front View b) Backside of Left Door 6. External 1. LCD Touch Left Right 1. LCD Touch Panel Communication Panel Monitor Monitor Display Door Door Connector Display Door 2. Display PCB DPAU-81 4.

  • Page 25: Pcb Layouts

    3.2.5 PCB Layouts. Figure 3-9 Display PCB DPAU-81 Figure 3-10 External I/F PCB IOAU-09 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 26: Figure 3-11 Parallel I/F Pcb Ifau-08 (100-225Kva)

    IFAU-08 TLIN TLOUT CBIN CBOUT CAIN CAOUT CN96 CN95 CN94 Figure 3-11 Parallel I/F PCB IFAU-08 (100-225kVA) CN99 CN98 CN97 CN96 TLOUT COUT TLIN CN954 CN953 CN952 CN951 CN944 CN943 CN942 CN941 TLBIN TLAIN TLBOUT TLAOUT CB2IN CB1IN CA2IN CA1IN CB2OUT CB1OUT CA2OUT...

  • Page 27: Figure 3-13 Main Pcb Upgr-M

    15. SW3 52L S/W switch 14. SW2 11. SW1 BOOT switch RESET switch Figure 3-13 MAIN PCB UPGR-M Description of Figures Figure 3-9 to Figure 3-13 LCD Touch Panel Monitor Display The Liquid Crystal Display (LCD) Touch Panel Monitor Display indicates power flow, measured values and fault and error messages via user selectable display screens.
  • Page 28 Main PCB UPGR-M (Figure 3-13): Switches on UPGR-M board (FOR SERVICE PERSONNEL ONLY) - (11) SW1 (RESET switch) - (14) SW2 (BOOT switch) - (15) SW3 (52L S/W switch) Relay PCB RYAU-09 (100-225kVA) Power Supply PCB PSAU-73 (300-750kVA) External Communication Connector RS232C connector on DPAU-81 board (FOR SERVICE PERSONNEL ONLY) Refer to FIGURE 2.18 for details.

  • Page 29: Specifications

    SPECIFICATIONS The UPS nameplate displays the rated kVA as well as nominal voltages and currents. The nameplate is located on the inside of the UPS front door. Table 3-1 Power Specifications Rated output Input voltage Bypass input voltage Output voltage Power 3 phase / 3 wire 3 phase / 3 wire...

  • Page 30: Table 3-2 Ups Module Information

    Table 3-2 UPS Module Information a) Overall Dimension Width Depth Height Net Weight Typical Cable [in.] [in.] [in.] [lbs.] Heating [kVA] Knockout (mm) (mm) (mm) (kg) [kBTU/h] 27.6 32.8 80.6 13.5 BOTTOM (700) (832) (2,047) (388) 35.4 32.8 80.6 1,160 17.8 BOTTOM (900)

  • Page 31: Table 3-3 Detail Of Specifications

    Table 3-3 Detail of Specifications Rated Output kVA Rated Output kW 202.5 AC INPUT Configuration 3 phase, 3 wire Voltage 480 V (+15% to -20%) Frequency 60 Hz (+/-10%) Power Factor >.99 Lagging at 25% – 115% Load Input kVA 95 kVA 151 kVA 212 kVA...
  • Page 32 Rated Output kVA Batt. Capacity Required 94 kWB 149 kWB 210 kWB 311 kWB 518 kWB 776 kWB at Full Load Output Number of Cells AC OUTPUT Configuration 3 phase, 3 wire Voltage 480 V Voltage Regulation ±1% (0 – 100% balanced load); ±2% (0 – 100% unbalanced load) Voltage Adj.

  • Page 33: Table 3-4 Typical Ups Efficiencies At Various Loads

    Rated Output kVA Clearance Required Top: 20 in. (508 mm) Top: 23.6 in. (600 mm) Front: 40 in. (1016 mm) Front: 42.3 in. (1075 mm) Rear: 0 in. (0 mm) Rear: 0 in. (0 mm) Sides: 0 in. (0 mm) if sidecars used, 1 in. (25 mm) if no Sides: 0 in.

  • Page 34: Table 3-5 Mtbf And Mttr

    Table 3-5 MTBF and MTTR Parameter 100-225kVA 300-750kVA MTBF (Mean Time Between Failures): System (With Bypass) 3,081,946 hr. 2,633,910 hr. Inverter (Without Bypass) 140,406 hr. 101,687 hr. MTTR (Mean Time to Repair) – Excluding Travel and Shipping Time) 4 hr. 1.5 hr.

  • Page 35: Table 3-6 Rating Of Contactors, Breakers And Fuses

    Table 3-6 Rating of Contactors, Breakers and Fuses OUTPUT CAPACITY OF EQUIPMENT NUMBER APPLICATION 100kVA 160kVA 225kVA 300kVA 500kVA 750kVA 90kW 144kW 202.5kW 300kW 500kW 750kW AC input contactor 135A 200A 285A 452A 680A 1005A STS contactor 135A 150A 260A 260A 350A Inverter output contactor...

  • Page 36: Operator Controls And Indicators

    OPERATOR CONTROLS AND INDICATORS The G9000 Series operator controls and indicators are located as follows (Door exterior): Figure 4-1 Operation/Display Panel (Front panel) LED DISPLAY 1) Load on inverter [ LOAD ON INVERTER ] (green) Illuminates when power is supplied from inverter to the critical load.

  • Page 37: Epo Button (Emergency Power Off Button) (7)

    The UPS "Equalize Charge" parameter is disabled by default unless the unit is sold with a wet cell battery system. The "Equalize Charge" button can be enabled by a Toshiba Service Representative while the UPS is in Test Mode (Battery Run Setup). Once enabled, the "Equalize ON/OFF" button is located under OPERATION / SETUP.

  • Page 38: Menu

    4.3.1.2 Battery Self Check The UPS "Battery Self Check" function provides a periodic battery self-check at preset intervals. The parameter is disabled by default. The adjustable Self Check cycle ships with a default setting of 720hrs. The minimum interval is 5 hrs. When the Self Check is initiated, the converter contributes 5% of the load to the inverter for up to 200ms.

  • Page 39: Figure 4-3 Startup/Shutdown Guidance

    -Start: When the bypass voltage is abnormal, the LCD asks the operator if an interrupted transfer is acceptable (Load may be lost). -Stop: When the bypass voltage is abnormal, the user cannot transfer from inverter to bypass line. Figure 4-3 Startup/Shutdown Guidance Figure 4-4 Startup Guidance Figure 4-5 Shutdown Guidance Follow Startup/Shutdown guidance accordingly.

  • Page 40: Figure 4-6 Input Values

    MEASUREMENT MENU (Figure 4-6 to Figure 4-8) This screen shows details of measured values. Input and Output values are displayed. During Battery operation, remaining battery power and Run time are also displayed. Figure 4-6 Input values Figure 4-8 Output values Figure 4-7 Battery Operation Values C) OPERATION MENU (Figure 4-9 to Figure 4-10) This screen prompts the user to select: (a) whether the start &...

  • Page 41: Figure 4-9 Remote/Local Operation Select

    Figure 4-9 Remote/Local operation select Figure 4-10 Date & Time adjustment D) LOG MENU (Figure 4-11 to Figure 4-13) This LOG MENU displays two Touch icons in EVENT LOG and BATTERY LOG. Pressing the EVENT LOG icon, up to 50 condition/operation records will be displayed. Press ▲ or ▼ button for page turning.

  • Page 42: Input Power Failure

    Figure 4-12 Event Log Figure 4-13 Battery log 4.3.3 Input Power Failure During an Input Power Failure, the UPS inverter will be powered by the UPS batteries. The following will be displayed on the main and measurement screen (Indication of battery operation and remaining battery time).

  • Page 43: Fault Indication

    4.3.4 Fault Indication “MESSAGE” and “SILENCE ALARM” icons will appear on the main menu when UPS failure condition has occurred. Figure 4-16 Main screen (Fault indication) The following will be displayed when the MESSAGE icon on the main menu is pressed. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 44: External Aux Contact Input And Output Terminal Blocks

    1) MESSAGE The display shows a fault code, the description of the fault and a guidance of what action is to be taken by the user. A maximum of 10 faults are displayed at one time. If an input power failure occurs during a fault condition, the fault indication and input power failure announcement are alternatively displayed at 5 second intervals.

  • Page 45: Figure 4-18 Control Wiring For Aux Input Contacts

    External to UPS UPS Cabinet Cabinet Signal Relay Start Coil Start External Switch Block Common IOAU-09 24 VDC Relay Coil current : 8.3mA Use Momentary Switches Only User supplied Figure 4-18 Control Wiring for Aux Input Contacts See Figure 4.19, and Table 4-1. Figure 4-19 External Signal Input Terminal Block (with default settings) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 46: Table 4-1 External Input Functions

    (10-150% of the UPS's rated input) set in the TEST MENU – ”Power Demand Level 1" by an Authorized Toshiba Service Provider. Opening the contact returns the UPS to its normal operation parameters.

  • Page 47: Aux Contacts - Output

    Function Description CB1 ON IL Stops the rectifier converter remotely. TRACE TRIGGER For use with the internal wave capture tool; for use by Authorized Toshiba Service Providers. *Default Settings from Factory. 4.4.2 Aux Contacts - Output The Output terminal strip TN2 provides eight (OUT1 thru OUT8) Form "A" NO (Normally Open) dry type programmable contacts to drive annunciation signals sourced or "wetted"...

  • Page 48: Table 4-2 External Output Functions

    Activated when the battery voltage drops below Discharge Warning Voltage Level 2 during inverter operation. This level is set in the TEST MENU by an Authorized Toshiba Service Provider. This is the default setting for OUT5. BATTERY DEPLETION Activated when the battery voltage drops below discharge end voltage level during inverter operation.
  • Page 49 Activated when the preset group of alarms (Fault Group 2) all occur to the system at once. These groups are set in the TEST MENU by an Authorized Toshiba Service Provider. BYPS.SYNCHRONOUS Activated when the inverter voltage and bypass voltage are synchronous.

  • Page 50: Installation And Operation

    INSTALLATION AND OPERATION TRANSPORTATION AND INSTALLATION Table 5-1 How to Transport and Install the System Transportation Installation Transport unit with forklift. Using the pre-drilled four holes in the UPS If carry by overhead crane, use four M12 channel base, anchor the unit using eyebolts.

  • Page 51: Procedure For Cable Connections

    D) External Battery Supply Please refer to the following when installing and maintaining batteries: 1. The customer shall refer to the battery manufacturer's installation manual for battery installation and maintenance instructions. 2. The maximum permitted fault current from the remote battery supply and the DC voltage rating of the battery supply over-current protective device are shown in Table NOTE 5-3.
  • Page 52 After the completion of the input power cables connection: With a phase rotation meter, check that the phase rotation of the AC Input power terminals A, B and C as well as the Bypass Input power terminals A40, B40 and C40 are correct. The →...
  • Page 53 - Parallel control signal for CN96, CN97, CN98 and CN99 as shown in Fig. 3.7.2 – 4. b.) Power wire connection From UPS AC Output Terminals to Toshiba Tie Cabinet (TTC) (Refer to Figure 5-1 thru Figure 5-8) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 54: Table 5-4 Recommended Cable Sizes

    Table 5-4 Recommended Cable Sizes Input Side Output Side Bypass Side DC Input Side Input Output Cable Torque Cable Torque Cable Torque Cable Torque Capacity Voltage Voltage Size ft. lbs. Size ft. lbs. Size ft. lbs. Size ft. lbs. 2/0 AWG – 17-22 2/0 AWG –...

  • Page 55: Table 5-5 Crimp Type Compression Lug

    Table 5-5 Crimp Type Compression Lug WIRE WIRE RECOMMENDATION CRIMP TOOL REQUIRED SIZE STRAND BURNDY TYPE Y35 OR Y46 (CODE) CLASS VENDOR CAT. NO. COLOR KEY DIE INDEX 1 AWG BURNDY YA1C GREEN 11 / 375 ILSCO CRA-1L GREEN 11 / 375 BURNDY YA25-LB 1019...

  • Page 56: Figure 5-2 Diagram Of Input/Output Bus Bars And Terminal Blocks (100-225Kva)

    Figure 5-2 Diagram of input/output bus bars and terminal blocks (100-225kVA) Location of bus bars and terminal blocks (Bottom Entry) Detailed Power Terminals H=80.6” (2047mm) D=32.8” (832mm) 160kVA to 225kVA: 35.4” (900mm) 80kVA to 100kVA: 27.6” (700mm) For power terminals, use 1/2” (12mm) Diameter bolts. UPS module DC Input AC Input...

  • Page 57: Figure 5-3 Diagram Of Input/Output Bus Bars And Terminal Blocks (300Kva)

    Figure 5-3 Diagram of input/output bus bars and terminal blocks (300kVA) Location of bus bars and terminal blocks (Bottom/Top/Left Side Entry) Detailed Power Terminals H=80.7” (2050mm) D=32.7” (830.6mm) For power terminals, use 1/2” (12mm) diameter bolts. 51.2" (1300) External Grounding Block IOAU-09 AC Input...

  • Page 58: Figure 5-4 Diagram Of Input/Output Bus Bars And Terminal Blocks (500Kva)

    Figure 5-4 Diagram of input/output bus bars and terminal blocks (500kVA) Location of bus bars and terminal blocks (Bottom/Top/Left Side Entry) Detailed Power Terminals H=80.7” (2050mm) D=32.7” (830.6mm) For power terminals, use 1/2” (12mm) diameter bolts. 70.9" (1800) External Grounding Block IOAU-09 AC Input...

  • Page 59: Figure 5-5 Diagram Of Input/Output Bus Bars And Terminal Blocks (750Kva)

    Figure 5-5 Diagram of input/output bus bars and terminal blocks (750kVA) Location of bus bars and terminal blocks (Bottom/Top/Left Side Entry) Detailed Power Terminals H=80.7” (2050mm) D=32.7” (830.6mm) For power terminals, use 1/2” (12mm) diameter bolts. 90.6" (2300) External Grounding Block IOAU-09 AC Input...

  • Page 60: Figure 5-6 Detail Of The Main Cabinet Bus Bars

    Figure 5-6 Detail of the main cabinet bus bars (300kVA BUS BAR DETAIL (TOP VIEW) BUS BAR DETAIL (TOP VIEW) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 61: Figure 5-7 Detail Of The Main Cabinet Bus Bars (500Kva)

    Figure 5-7 Detail of the main cabinet bus bars (500kVA) BUS BAR DETAIL (TOP VIEW) BUS BAR DETAIL (TOP VIEW) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 62: Figure 5-8 Detail Of The Main Cabinet Bus Bars (750Kva)

    Figure 5-8 Detail of the main cabinet bus bars (750kVA) BUS BAR DETAIL (TOP VIEW) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 63: Figure 5-9 Bus Bar Connection Between Main Cabinet And Landing Cabinet (300Kva)

    Figure 5-9 Bus bar connection between main cabinet and landing cabinet (300kVA) BUS BAR CONNECTION (TOP VIEW) ALTERNATE BUS BAR CONNECTION Main Landing (TOP VIEW) Cabinet Cabinet Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 64: Figure 5-10 Bus Bar Connection Between Main Cabinet And Landing Cabinet (500Kva)

    Figure 5-10 Bus bar connection between main cabinet and landing cabinet (500kVA) BUS BAR CONNECTION (TOP VIEW) ALTERNATE BUS BAR CONNECTION (TOP VIEW) Landing Main Cabinet Cabinet Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 65: Figure 5-11 Bus Bar Connection Between Main Cabinet And Landing Cabinet (750Kva)

    Figure 5-11 Bus bar connection between main cabinet and landing cabinet (750kVA) BUS BAR CONNECTION (TOP VIEW) ALTERNATE BUS BAR CONNECTION Landing Main (TOP VIEW) Cabinet Cabinet Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 66: Figure 5-12 Diagram Of Power Wire & Control Wire Inter-Connect Between Ups And Battery

    Figure 5-12 Diagram of Power Wire & Control Wire Inter-Connect between UPS and Battery DC Breaker for Battery Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 67: Figure 5-13 Diagram Of Power Wire Connections (Parallel System Configuration)

    Figure 5-13 Diagram of Power Wire Connections (Parallel System Configuration) Toshiba Tie Cabinet (TTC) UPS-1 52MB Bypass Maintenance Bypass input Bypass Breaker Converter /Charger Inverter AC input AC output 52L1 Breaker Battery UPS-2 Bypass input Bypass Output Breaker Converter 52CS...

  • Page 68: Figure 5-14 Diagram Of Comm., Power, & Control Wire Connections For 4 Units In Mms Config .(100-225Kva)

    OUTPUT Use Ethernet STP CAOUT (Shielded Twisted Pair) Cable (Cat 5 or better) with shielded RJ45 modular connectors for UPS-2 all communication Toshiba Tie Cabinet (TTC) IOAU-09 cabling. IFAU-08 Control Use of UTP (Unshielded CN96 Twisted Pair) Cable Cabling TLIN may cause malfunction.

  • Page 69: Figure 5-15 Diagram Of Communication, Power & Control Wire Connections For 2 Units In Mms

    Figure 5-15 Diagram of Communication, Power & Control Wire Connections for 2 units in MMS Configuration (300-750kVA) UPS-1 IOAU-09 Communication IFAU-09 Cabling CN99 TLBIN CN98 TLAIN Toshiba Tie Cabinet (TTC) CN97 NOTE TLBOUT Use Ethernet STP CN96 Control (Shielded Twisted Pair) TLAOUT Cabling Cable (Cat 5 or better)

  • Page 70: Figure 5-16 Detail Of Ifau-09 Control Wire Connections For 2 Units In Mms Configuration

    Figure 5-16 Detail of IFAU-09 Control Wire Connections for 2 units in MMS Configuration (300-750kVA) No.1 UPS No.2 UPS IFAU-09 IFAU-09 CN99 TLBIN CN99 TLBIN CN98 TLAIN CN98 TLAIN CN97 TLBOUT CN97 TLBOUT CN96 TLAOUT CN96 TLAOUT CN954 CB2IN CN954 CB2IN CN953 CB1IN CN953 CB1IN CN952 CA2IN...

  • Page 71: Figure 5-17 Diagram Of Power Wire & Control Wire Connections For 3-4 Units In Mms Config

    CN954 CB2IN CN953 CB1IN CN952 CA2IN NOTE CN951 CA1IN Use Ethernet STP CN944 (Shielded Twisted Pair) Toshiba Tie Cabinet (TTC) CB2OUT Cable (Cat 5 or better) CN943 CB1OUT Control with shielded RJ45 OUTPUT CN942 Cabling modular connectors for CA2OUT all communication...

  • Page 72: Figure 5-18 Detail Of Ifau-09 Control Wire Connections For 3 Or 4 Units In Mms Configuration

    Figure 5-18 Detail of IFAU-09 Control Wire Connections for 3 or 4 units in MMS Configuration No.1 UPS No.2 UPS No.N UPS IFAU-09 IFAU-09 IFAU-09 CN99 TLBIN CN99 TLBIN CN99 TLBIN CN98 TLAIN CN98 TLAIN CN98 TLAIN CN97 TLBOUT CN97 TLBOUT CN97 TLBOUT CN96 TLAOUT CN96 TLAOUT...

  • Page 73: Figure 5-19 Diagram Of Power Wire & Control Wire Connections For 5 To 8 Units In Mms Configuration

    TLBIN CN98 TLAIN CN97 TLBOUT CN96 TLAOUT CN954 CB2IN CN953 CB1IN CN952 CA2IN CN951 CA1IN CN944 Toshiba Tie Cabinet (TTC) CB2OUT CN943 CB1OUT Control OUTPUT CN942 Cabling CA2OUT CN941 CA1OUT 52L1-AX NOTE 52L2-AX Use Ethernet STP UPS-2 (Shielded Twisted Pair)

  • Page 74: Figure 5-20 Detail Of Ifau-09 Control Wire Connections For 5 To 8 Units In Mms Configuration

    Figure 5-20 Detail of IFAU-09 Control Wire Connections for 5 to 8 units in MMS Configuration (300-750kVA) No.1 UPS No.2 UPS No.N UPS IFAU-09 IFAU-09 IFAU-09 CN99 TLBIN CN99 TLBIN CN99 TLBIN CN98 TLAIN CN98 TLAIN CN98 TLAIN CN97 TLBOUT CN97 TLBOUT CN97 TLBOUT CN96 TLAOUT...

  • Page 75: Operating Procedures

    OPERATING PROCEDURES For Parallel Operation system, refer to section “D) MMS Start-up Procedure”. (Parallel Operation system is herein after MMS [Multi Module System]) Start-up Procedure Before the UPS startup, the internal Bypass line starts to supply the unconditioned bypass input power to the load if the External input (or Bypass) Circuit Breaker is closed.
  • Page 76 B) Shut-down Procedure If a total UPS shutdown is required, verify that the critical load is OFF. a.) Press the "START/STOP" icon from the Main Menu or the Operation Menu on the LCD. b.) On the LCD panel, press “START/STOP” icon, and then select “SHUTDOWN GUIDANCE” icon. (Refer to Figure 2.3) c.) Follow the “SHUTDOWN GUIDANCE”...
  • Page 77 Bypass Operation Procedure ** Transfer from Inverter to Bypass 1. Check for “SYNC” on the LCD. 2. Press the "START/STOP” icon on the LCD. 3. Follow the “SHUTDOWN GUIDANCE” and Press the "STOP" icon on the LCD. ** Transfer from bypass to inverter. 1.

  • Page 78: Figure 5-22 Lcd Screen (Mms Operation)

    MMS Start-up Procedure External Circuit Check (Ensure System is in Maintenance Bypass) Verify that Tie cabinet Maintenance bypass breaker 52MB is closed. Verify that Tie cabinet Output breaker 52CS is open. Verify that Tie cabinet UPS breakers 52L1, 52L2…and 52Ln are closed. Start-up from UPS-1 to UPS-n Start-up each UPS in accordance with “A) Start-up Procedure”.

  • Page 79: Response To Ups Failure

    Refer to the list of fault codes in section 6.0 for error description. Recording of Fault Take necessary action according to display guidance. Primary Action When faults happen, contact the Authorized Toshiba Service Information to Service Representatives or call Toshiba International Corporation at 1-877-867-8773.

  • Page 80: Parts Replacement

    Toshiba recommends two Major PM’s per year, at six month intervals. A Major PM includes maintenance of the batteries and an offline inspection of the UPS. Contact Toshiba International Corporation Service Department at 1-877-867-8773 for further details.

  • Page 81: Fault Codes

    D) Air Filters Air filters can be obtained in bulk quantities from Toshiba International Corporation. Use only air filters specified by Toshiba. Table 7-2 Air Filters UNIT Toshiba Part Number Quantity (per unit) 100 kVA T90-AF-24x30x1 160 kVA 225 kVA...

  • Page 82: Table 8-1 Fault Code

    Failure Code List Table 8-1 Fault Code Note 3 Note 1 Note 2 Code External relay Failure Status message Meaning Guidance Buzzer indication contact lamp Alarm AC INPUT VOLTAGE CHECK INPUT Intermittent UA801 Input line voltage is out of the specified range. AC input －...
  • Page 83 Note 3 Note 1 Note 2 Code External relay Failure Status message Meaning Guidance Buzzer indication contact lamp Intermittent UA824 CB2 OPEN The battery circuit breaker (CB2) is open. TURN ON CB2 Alarm － sound 52C OPEN The interlock for the inverter output contactor Intermittent UA827 Alarm...
  • Page 84 Note 3 Note 1 Note 2 Code External relay Failure Status message Meaning Guidance Buzzer indication contact lamp CALL SERVICE Continuous UF109 DC UNBALANCED Major unbalance of the neutral point voltage. Major Lit on ENGINEER sound ZERO PHASE Detection of converter zero-sequence CALL SERVICE Continuous UF110...
  • Page 85 Note 3 Note 1 Note 2 Code External relay Failure Status message Meaning Guidance Buzzer indication contact lamp INVERTER CALL SERVICE Continuous UF201 Detection of output overvoltage. Major Lit on OVERVOLTAGE ENGINEER sound INVERTER CALL SERVICE Continuous UF202 Output voltage dropped.below specs. Major Lit on UNDERVOLTAGE...
  • Page 86 Note 3 Note 1 Note 2 Code External relay Failure Status message Meaning Guidance Buzzer indication contact lamp UPS CONTROL CALL SERVICE Continuous UF301 AD reference has an abnormal value. Major Lit on CIRCUIT ERROR ENGINEER sound UPS CONTROL Detection of an external interruption during the CALL SERVICE Continuous UF302...
  • Page 87 Note 3 Note 1 Note 2 Code External relay Failure Status message Meaning Guidance Buzzer indication contact lamp CALL SERVICE Continuous UF401 52S ABNORMAL Error to close the contactor 52S. Major Lit on ENGINEER sound CALL SERVICE Continuous UF402 52S ABNORMAL Error to open the contactor 52S.

  • Page 88: Daily Inspection

    Please perform the daily inspection while the UPS is running. The daily inspection items are shown in Table 9.1. The customers can only inspect exterior or environment of cabinet. When the customers want to perform the detailed inspection, contact the Authorized Toshiba Service Representatives or call Toshiba International Corporation at 1-877-867-8773. NOTE Table 9-1 How to Perform Daily Inspection No.

  • Page 89: Appendix A - Installation Planning Guides (Ipg)

    AWG or kcmil at 75º C Temp. Rating 94 @ 0.9 PF 250 AT 250 kcmil – 300 kcmil *** Optimally Conservative Breaker Sizing. Contact Toshiba Factory Representative for Alternate Configurations. AC Output (480/277V 3-Phase / 3-Wire) Suggested External External Feeder Wire Size:...
  • Page 90 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 91 AWG or kcmil at 75º C Temp. Rating 149 @ 0.9 PF 400 AT 2 x 3/0 – 2 x 250 kcmil *** Optimally Conservative Breaker Sizing. Contact Toshiba Factory Representative for Alternate Configurations. AC Output (480V 3-Phase / 3-Wire) Suggested External External Feeder Wire Size:...
  • Page 92 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 93 AWG or kcmil at 75º C Temp. Rating 210 @ 0.9 PF 600 AT (2) x 350 kcmil – (2) x 400 kcmil *** Optimally Conservative Breaker Sizing. Contact Toshiba Factory Representative for Alternate Configurations. AC Output (480V 3-Phase / 3-Wire) Suggested External External Feeder Wire Size:...
  • Page 94 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 95 AWG or kcmil at 75º C Temp. Rating 311 @ 1.0 PF 800 AT (3) x 300 kcmil - (3) x 350 kcmil *** Optimally Conservative Breaker Sizing. Contact Toshiba Factory Representative for Alternate Configurations. AC Output (480V 3-Phase / 3-Wire) Suggested External External Feeder Wire Size:...
  • Page 96 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 97 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 98 518 @ 1.0 PF 1277 1400 AT 4 x 500 kcmil – 5 x 300 kcmil *** Optimally Conservative Breaker Sizing. Contact Toshiba Factory Representative for Alternate Configurations. AC Output (480V 3-Phase / 3-Wire) Suggested External External Feeder Wire Size:...
  • Page 99 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 100 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 101 776 @ 1.0 PF 1935 2000 AT (6) x 400 kcmil – (6) x 500 kcmil *** Optimally Conservative Breaker Sizing. Contact Toshiba Factory Representative for Alternate Configurations. AC Output (480V 3-Phase / 3-Wire) Suggested External External Feeder Wire Size:...
  • Page 102 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 103 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

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