Milnor 30022X8J Installation And Service
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Milnor 30022X8J Installation And Service

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Published Manual Number/ECN: MPI42X7JAE/2018116A
• Publishing System: TPAS2
• Access date: 04/12/2018
• Document ECNs: Latest
Installation and Service
42026 & 42032X7J, X7W
Washer-Extractors
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

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Summary of Contents for Milnor 30022X8J

  • Page 1 Published Manual Number/ECN: MPI42X7JAE/2018116A • Publishing System: TPAS2 • Access date: 04/12/2018 • Document ECNs: Latest Installation and Service 42026 & 42032X7J, X7W Washer-Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
  • Page 3 BIUUUM04/20180109 Disc Brake Maintenance BIEUUM01/2012266A Safety Placard Use and Placement 3022, 3626X8J & 4226,4232X7J BMP030010/2004045V Safety Placards and Locations— ISO 30022X8J, 36026X8J, 42026X7J, 42032X7J BIIFBM02/20090814 Safety Placard Use and Placement 3022, 3626X8W & 4226,4232X7W BMP040058/2004394V Safety Placards and Locations—ISO 30022X8W,...
  • Page 4 Table of Contents, continued MPI42X7JAE/18116A Page Description Document Reuse Water Lines BIMXCM26/2012243A Cooldown Components and Installation BIMXCM24/2012243A Inlet for Peristaltic Chemical Supplies and Water BIMXCM11/20151210 Steam Inlet Components and Installation BIMXCM12/20130228 Drain Valve Installation BIMXCM13/20140403 3 Inch Electrical Drain Valve BIMXCM14/20110915 Dual Drains to the Sewer and Reuse Water BIMXCM25/20140404...
  • Page 5 (unless the time period is specifically extended for certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators.
  • Page 6 • If the component is an electrical component, give the schematic number if known. • If the component is a motor or an electrical control, give the nameplate data from the used component. To write to the Milnor factory: Pellerin Milnor Corporation Post Office Box 400...
  • Page 7 The owner/user must familiarize himself with the contents of all machine instruction manuals. The owner/user should direct any questions about these instructions to a Milnor® dealer or the Milnor® Service department.
  • Page 8 The Safety Guide and other machine manuals must be available at all times to the appropriate personnel. See the machine service manual for safety placard part numbers. Contact the Milnor Parts department for replacement placards or manuals. Maintenance —Ensure the machine is inspected and serviced in accordance with the norms of 1.5.
  • Page 9 • Do not place any object in the turning cylinder. • Do not operate the machine with a malfunctioning door interlock. • Open pocket machines only—Keep yourself and others clear of cylinder and goods during jogging operation. PELLERIN MILNOR CORPORATION...
  • Page 10 • Do not operate a damaged or malfunctioning machine. Request authorized service. WARNING 13 : Explosion Hazards—Cylinder—A damaged cylinder can rip apart during extraction, puncturing the shell and discharging metal fragments at high speed. • Do not operate the machine with any evidence of damage or malfunction. PELLERIN MILNOR CORPORATION...
  • Page 11 WARNING 18 : Confined Space Hazards—Confinement in the cylinder can kill or injure you. Hazards include but are not limited to panic, burns, poisoning, suffocation, heat prostration, biological contamination, electrocution, and crushing. • Do not enter the cylinder until it has been thoroughly purged, flushed, drained, cooled, and immobilized. PELLERIN MILNOR CORPORATION...
  • Page 12 Safety—Suspended, Open Pocket, Non-tilting Washer-Extractors — End of BIUUUS27 — PELLERIN MILNOR CORPORATION...
  • Page 13 • the liquor level and chemical conditions in the bath preceding extraction, and • other miscellaneous factors. ® Estimates of the maximum force normally encountered are available for each Milnor model and ® size upon request. Floor or foundation sizes shown on any Milnor...
  • Page 14 All data is subject to change without notice and may have changed since last printed. It is the sole responsibility of every potential owner to obtain written ® confirmation that any data furnished by Milnor applies for the model(s) and serial number(s) of the specific machines.
  • Page 15 Paper tags on the machine provide installation guidelines and precautions. The tags can be tie-on or adhesive. You can remove tie-on tags and white, adhesive tags after installation. Yellow adhesive tags must remain on the machine. PELLERIN MILNOR CORPORATION...
  • Page 16 Read the manuals before proceeding. This symbol appears on most tags. The machine ships with safety, operator, and routine maintenance guides for customer use. Milnor dealer manuals for installing, servicing, and commissioning this machine are also available from the Milnor Parts department.
  • Page 17 A tag will also appear on the restraint to help identify it. Most, but not all shipping restraints display the color red. Some shipping restraints are also safety stands. Do not discard these. PELLERIN MILNOR CORPORATION...
  • Page 18 B2T2003001: Hold the side of the connection stationary with a wrench as you tighten the connection with another wrench. Otherwise, you may twist components, such as valves, damaging them. B2T2004027: Steam connection (optional) — End of BIUUUI02 — PELLERIN MILNOR CORPORATION...
  • Page 19 The company that does these procedures must make sure that these procedures do not cause dam- age. Pellerin Milnor Corporation accepts no responsibility for chemical damage to the ma- chines it makes or to the goods in a machine.
  • Page 20 Figure 1. Incorrect Configurations That Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend Pump Chemical tank The siphon occurs above here. Liquid in the gray parts of the chemical tube and tank can go in the machine. Pellerin Milnor Corporation...
  • Page 21 BNUUUR02.R02 0000160545 A.2 A.8 8/30/17 3:28 PM Released Use the chemical manifold supplied. There is a manifold on the machine to attach chemical tubes from a chemical pump system. The manifold has a source of water to flush the chemical supplies with water. Pellerin Milnor Corporation...
  • Page 22 Figure 4. A Configuration that Prevents Flow in the Machine When the Pump is Off (if the chemical tube and tank have no pressure) Schematic View Legend Chemical inlet on the machine Chemical tube Pump Chemical tank Pellerin Milnor Corporation...
  • Page 23 Prevent leaks. When you do maintenance on the chemical pump system: • Use the correct components. • Make sure that all connections are the correct fit. • Make sure that all connections are tight. End of document: BNUUUR02 Pellerin Milnor Corporation...
  • Page 25 Service and Maintenance...
  • Page 26 Do not hesitate to file a claim with the carrier if the machine is damaged in any way during shipment. Milnor will be glad to assist you in filing your claim, but is not responsible for any shipping damage to the machine once it has been delivered to the carrier in good condition.
  • Page 27 GQcXUb5hdbQSd_b 9^cdQ\\QdY_^ Figure 1: Vibration warning 20DC8>= ) <PRWX]T 3P\PVT 7PiPaSb —Improperly installed suspension type machines can “walk” out of position during extract, endangering personnel and damaging equipment. • Roughen floor. Install anchor bolts and grout under all base pads to prevent “teeter-totter” and sideways movement.
  • Page 28 • Remove the red shipping bracket stands. • Remove the tie wrap that secures the vibration safety switch. • Check the perforated cylinder for smoothness before placing machine in service. Milnor cannot accept cylinder finish damage claims after machine is in service.
  • Page 29 The shipping brackets must be used to move the machine. Before operating the machine, remove all shipping brackets (painted red). For further instructions, see BIMUUI01, Washer Extractor Installation. Typical 5,6,7 Typical Detail B: Upper Front Detail A: Lower Front PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 30 BMP060025/2014142A Page (2 / 3) Shipping Brackets 3626X8J,X8W,X8R 4226X7J,X7W,X7R 4232X7J,X7W,X7R Detail B. Upper Front Rear Shipping Bracket Typical 5,6,7 Typical PELLERIN MILNOR CORPORATION...
  • Page 31 BRKT=SHIP REAR LFT 42X 02 23543 BRKT=SHIP LOWER FRNT 02 23544 BRKT=SHIP 42/36X UPPER FRNT 15K129 HEXFLGSCR 1/2-13X1-1/4ZN. GR 5 15G222B HEXFLGNUT 1/2-13 ZINC 15U280 FL+WASHER(USS STD)1/2 ZNC PL+D 15K154G INDHEXFLGSCR 1/2-13X1+3/4GR5 Z 15P200 TRDCUT-F HXWASHD 3/8-16X3/4NIK PELLERIN MILNOR CORPORATION...
  • Page 32 Figure 1: Flush water valve pressure regulator CAUTION 2 : Machine Damage Hazards—Pumped chemical systems, if not properly installed, can cause corrosion damage. • See the reference manual for precautions and additional information before making any chemical connections. PELLERIN MILNOR CORPORATION...
  • Page 33 4. Stinger leg, if any, must be connected to terminal L3, never to terminals L1 or L2. 5. Make power and liquid supply electrical connections within junction boxes on the rear of the machine. PELLERIN MILNOR CORPORATION...
  • Page 34 Remove Shipping Restraints Remove all shipping restraints (usually marked in red). Restraints may be located behind access panels. Restraints may include the vibration switch restraint (Figure 4). Figure 4: Typical Vibration Switch Showing Restraint in Place PELLERIN MILNOR CORPORATION...
  • Page 35 Service Connections Check Cylinder Surface Check the perforated cylinder for smoothness. Milnor will not accept responsibility for the cylinder finish after the machine is placed in service. — End of BIMUUI02 — PELLERIN MILNOR CORPORATION...
  • Page 36 These tables give the standard dimension, grade, threadlocker, and torque requirements for ® fasteners frequently used on Milnor equipment. ® Note 1: Data from the Pellerin Milnor Corporation “Bolt Torque Specification” (bolt_torque_milnor.xls/2002096). Fasteners Made of Carbon Steel 1.1. Without a Threadlocker 1.1.1.
  • Page 37 Table 3: Torque Values for Plated Fasteners with Maximum 5/16-inch Diameters and No Lubricant The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Dimension Pound-Inches Pound-Inches Pound-Inches Pound-Inches 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 38 Specific applications sometime require that a LocTite product is applied to a bolt size outside the ranges shown here. For example, Milnor specifies LocTite 242 for use on certain 1" bolt applications and has confirmed this usage with the LocTite manufacturer. You may see variances such as this in the documentation for specific machine assemblies.
  • Page 39 Table 8: Torque Values if You Apply LocTite 262 The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Dimension Pound-feet Pound-feet Pound-feet Pound-feet 3/4 x 10 3/4 x 16 7/8 x 9 7/8 x 14 PELLERIN MILNOR CORPORATION...
  • Page 40 1.2. Table 11: Torque Values for Stainless Steel Fasteners 5/16-inch and Smaller 18-8 Stainless with 316 Stainless 18-8 Stainless Loctite 767 Pound-Inc Pound-Inc Pound-Inc Dimension 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 41 CAUTION 3 : Malfunction Hazard—Heat, vibration, or mechanical shocks can let the fasteners loosen if you do not apply the threadlocker correctly. Loose fasteners can cause malfunctions of the equipment. • Read the threadlocker manufacturer's instructions and warnings. Obey these instructions. PELLERIN MILNOR CORPORATION...
  • Page 42 No threadlocker here Apply the threadlocker to this area Nut depth Disassembly —For high-strength threadlocker, apply heat for five minutes. Disassemble with 3.3. hand tools while the parts are hot. For low-strength and moderate-strength threadlocker, disassemble with hand tools. PELLERIN MILNOR CORPORATION...
  • Page 43 Torque Requirements for Fasteners Figure 4: Disassembly Apply Heat to a Small Area Legend How to apply heat to a small fastener How to apply heat to a large fastener — End of BIUUUM04 — PELLERIN MILNOR CORPORATION...
  • Page 44 During parts of this procedure when you open up the calipers or hydraulic lines, put a cloth under Tip: the calipers to catch hydraulic fluid and parts that will fall. For safety, fully remove spilled hydraulic fluid after brake maintenance. This will help you easily identify leaks. PELLERIN MILNOR CORPORATION...
  • Page 45 Note 1: The brakes shown in this document can look different from your equipment. Note 2: Do this inspection when the maintenance schedule tells it is necessary. Do this inspection after you replace friction pads or do a caliper overhaul. PELLERIN MILNOR CORPORATION...
  • Page 46 Attach the new pad to the piston. Tighten the screw. c. Make sure that the screw head is fully in the recess in the pad. 6. Make sure that the connection o-rings are clean and in their positions (Figure 2, item 7). PELLERIN MILNOR CORPORATION...
  • Page 47 7. Put the caliper halves in their positions on the brake assembly. Tighten the mounting bolts to 30 foot-pounds (41 Newton-meters). 8. Bleed the brake. See Section 4 “How to Change Hydraulic Fluid and Remove (Bleed) Air from the Brake Circuit ”. 9. Supply electrical power to the machine. PELLERIN MILNOR CORPORATION...
  • Page 48 2, item 7) and the hole in the spacer (Figure 2, item 10). When you disconnect the calipers, hydraulic fluid can flow from the hole at the connection O-rings. Air can get in the line. After you connect the calipers, you must bleed the system. PELLERIN MILNOR CORPORATION...
  • Page 49 The Vacula suction pump can do the work more quickly than by gravity and pressure in the Tip: hydraulic cylinder. It is also cleaner because all of the hydraulic fluid goes into the container supplied. It helps you not spill the hydraulic fluid. PELLERIN MILNOR CORPORATION...
  • Page 50 Section 4.3 Section 4.4. Figure 3: Pumps Used to Remove Hydraulic Fluid Quickly Alternative Pumps for Suction of Hydraulic Fluid Legend A manual suction pump The Vacula suction pump uses compressed air and holds used hydraulic fluid. PELLERIN MILNOR CORPORATION...
  • Page 51 2. Apply electrical power to the machine. Release the brake. 3. See the part of the machine reference manual that tells how to operate the outputs manually. PELLERIN MILNOR CORPORATION...
  • Page 52 A view of the brake rod and related components Legend The brake cylinder The rod for the brake cylinder The rod for the air cylinder The air cylinder Two nuts to lock the rods together The slot to see the nuts PELLERIN MILNOR CORPORATION...
  • Page 53 M1 First mark at the view slot -- the brake released M2a. Second mark--one possible position -- the brake applied M2b. Second mark-- a different position -- the brake applied AT. Air tubing (See Figure 1,1). Air releases the brake. Spring applies the brake PELLERIN MILNOR CORPORATION...
  • Page 54 1, item 1). One supplies compressed air from an air valve. The other sends this compressed air to a pressure switch. If you remove one of the two tubes when compressed air is there, you will apply the brake. 1. Disconnect the air tubing (Figure 1, item 1). PELLERIN MILNOR CORPORATION...
  • Page 55 6.5. spring pressure, it will have a pressure regulator. Make sure that you adjust the air pressure of the second brake (Figure 7, item 2) to 10 – 12 PSI (0.7-0.84 kg/cm-cm). — End of BIEUUM01 — PELLERIN MILNOR CORPORATION...
  • Page 57 BMP030010/2004045V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Use and Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 58 BIIFBM02 (Published) Book specs- Dates: 20090814 / 20090814 / 20100514 Lang: ENG01 Applic: MXA Safety Placards and Locations— ISO 30022X8J, 36026X8J, 42026X7J, 42032X7J • This document is for placards that agree with: ISO • If the placard is removed or you cannot read it, replace the placard immediately.
  • Page 59 Safety Placards and Locations— ISO 30022X8J, 36026X8J, 42026X7J, 42032X7J Figure 2: 36026X8J General Views Legend Front view Rear view Figure 3: 42026X8J, 42032X8J General Views Legend Front view Rear view PELLERIN MILNOR CORPORATION...
  • Page 60 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Used In Item Part Number Description/Nomenclature Comments Assemblies none Components 01 10631X Safety placard 01 10377 Safety placard 01 10628X Safety placard — End of BIIFBM02 — PELLERIN MILNOR CORPORATION...
  • Page 62 BMP040058/2004394V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Use and Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 63 • If the placard is aluminum, the mounting holes are on the machine. Use #8 self-tapping screws. If the placard is vinyl, put the placard in the approximate location shown. Figure 1: 30022X8W General Views Legend Front view Rear view PELLERIN MILNOR CORPORATION...
  • Page 64 Safety Placards and Locations—ISO 30022X8W, 36026X8W, 42026X7W, 42032X7W Figure 2: 36026X8W General Views Legend Front view Rear view Figure 3: 42026X7W and 42032X7W General Views Legend Front view Rear view PELLERIN MILNOR CORPORATION...
  • Page 65 Used In Item Part Number Description/Nomenclature Comments Assemblies none Components 01 10631X Safety placard 01 10631Y Safety placard 01 10377 Safety placard 01 10628X Safety placard 01 10375 Safety placard — End of BIIFBM03 — PELLERIN MILNOR CORPORATION...
  • Page 66 Panels and Covers BIMXCM01 (Published) Book specs- Dates: 20110914 / 20110914 / 20110914 Lang: ENG01 Applic: MXC Panels and Covers Figure 1: Panels and Covers Front view Legend Models: 4226X,4232X Models: 3626 The right cover is one piece. PELLERIN MILNOR CORPORATION...
  • Page 67 Panels and Covers Figure 2: Panels and Covers Rear view Legend This is the cover used with the soap chute. This is the cover used with the five compartments for dry chemical supply. PELLERIN MILNOR CORPORATION...
  • Page 68 02 24525C Cover, Five compartments for dry chemical supplies, 4232X 02 13529 Cover, Rear 02 13532 Cover, Top, 3626X 02 23532 Cover, Top, 4226X 02 24532 Cover, Top, 4232X 15N110H Bolt 15G004HB — End of BIMXCM01 — PELLERIN MILNOR CORPORATION...
  • Page 69 Drive Assemblies...
  • Page 70 Drive Components Identification BIMXCM02 (Published) Book specs- Dates: 20140401 / 20140401 / 20140401 Lang: ENG01 Applic: MXC Drive Components Identification Figure 1: General View PELLERIN MILNOR CORPORATION...
  • Page 71 Drive chart 4226/32X 50/60CYC 42026X7J,X7W,X7R 42032X7J,X7W,X7R Components 56VB122XM3 V-belt 56VB131XB3 V-belt X2 21931 Pulley 56034B3SH V-pulley 56Q1GSH Bushing 1-3/8" 56Q1MSH Bushing 1-5/8" 15E230 02 14359A Spacer 15U321H Washer 15K232A Bolt 20C008C Adhesive, LCT24241 — End of BIMXCM02 — PELLERIN MILNOR CORPORATION...
  • Page 72 Drive Motor Installation BIMXCM03 (Published) Book specs- Dates: 20140401 / 20140401 / 20140401 Lang: ENG01 Applic: MXC Drive Motor Installation Figure 1: Legend instances 4 instances 2 PELLERIN MILNOR CORPORATION...
  • Page 73 Drive Motor Installation Figure 2: Drive Motor Installation Additional Views Legend instances 4 instances 2 PELLERIN MILNOR CORPORATION...
  • Page 74 15G238 Nut, 5/8 17W030 Washer, Spherical, 5/8 15U315 Washer, Lock, 5/8 15K162 Bolt, 1/2-13X1.5 15U490 Washer, 1+1/2X17/32X1/4 15U300 Washer, Lock, 1/2 15G230 Nut, 1/2-13 15K180 Bolt, 1/2-13X2 15K173A Bolt, 1/2-13X1.75 15U280 Washer — End of BIMXCM03 — PELLERIN MILNOR CORPORATION...
  • Page 75 Bearing Housing Installation BIMXCM04 (Published) Book specs- Dates: 20130228 / 20130228 / 20130228 Lang: ENG01 Applic: MXC Bearing Housing Installation Figure 1: Bearing Housing Installation General View Legend instances 8 shown: 3630F8J, 4232F7J Figure 2: Lubricant Figure 3: O-ring PELLERIN MILNOR CORPORATION...
  • Page 76 53A059A Nut, 1/4" 53A500 Pipe fitting, 1/4" 53A501 Pipe fitting 53A007B Pipe fitting 15U281A Washer, Clipped, 1/2 01 10025Z Label, Lubricant 5SB0E0CBEO Hexbush, 1/4X1/8 54M015 Pipe fitting, Lubricant 60E004TC Flexible tubing, 1/4" — End of BIMXCM04 — PELLERIN MILNOR CORPORATION...
  • Page 77 Figure 1: Bearing Housing Components Cross Section Legend AA. Cross Section Detail view of the bearing housing front Detail view of the bearing housing rear Water outlet Vent Grease inlet for the front bearing Grease inlet for the rear bearing PELLERIN MILNOR CORPORATION...
  • Page 78 Apply a bead of high-temperature silicone around this surface of the shaft before you push on the sleeve. Water outlet Grease inlet for the front bearing PELLERIN MILNOR CORPORATION...
  • Page 79 The seal holders must be fully down before you tighten the fasteners. Apply primer and adhesive to the rear bearing cup and holder housing. Vent Grease inlet for the rear bearing PELLERIN MILNOR CORPORATION...
  • Page 80 Detailed views Legend BB. Front view DD. Grease inlet for the seals Fluid inlet to flush the space between the seals Grease outlet for the seals GG. Compressed air inlet for the outer seal, Air injection, (optional) PELLERIN MILNOR CORPORATION...
  • Page 81 Pipe fitting , 90 degree, .25X1/8 53A500 Pipe fitting 53A501 Pipe fitting 53A059A Pipe fitting 5SP0CFESSV Plug, Square head with vent, 1/8 20C012D Adhesive, LCT#68015 10CC 20C006P Primer, #7649 LCT#21348-4 20C007H Threadlock, Removable, #24221 20C041 Silicone, High temperature, 10.2OZ PELLERIN MILNOR CORPORATION...
  • Page 82 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Used In Item Part Number Description/Nomenclature Comments 20C009 Threadlock, LCT#27731 50CC — End of BIMXCM05 — PELLERIN MILNOR CORPORATION...
  • Page 83 Suspension...
  • Page 84 BIMXCM06 (Published) Book specs- Dates: 20140401 / 20140401 / 20140401 Lang: ENG01 Applic: MXC Suspension Components and Installation Figure 1: Suspension Components and Installation General Views Legend Torque to 30 Ft. Lbs. The two sides use the same suspension. PELLERIN MILNOR CORPORATION...
  • Page 85 Suspension Components and Installation Figure 2: Suspension Components and Installation Detailed views Legend AA. Cross Section instances 4 Models: 3626X Models: 42226X, 4232X Figure 3: Bottom view PELLERIN MILNOR CORPORATION...
  • Page 86 Bushing, 2.0 15K129 Bolt, 1/2-13X1-1/4 15K154G Bolt, 1/2-13X1+3/4 15G222B Nut, 1/2-13 15K041 Bolt, 1/4-20X1 15U180 Washer, Lock, 1/4 54A732 Ball bushing, 2" 02 13521J Spacer 02 23521J Spacer 15U349A Washer, 1.275X 2.275X.120 — End of BIMXCM06 — PELLERIN MILNOR CORPORATION...
  • Page 87 This dimension must be in this range: 1.50"[38] +/- .125"[3]. This dimension must be in this range: 1.25"[32] +/- .125"[3]. The top of the inside base channel. This dimension must be in this range: 6"[152] +/- .5"[13]. PELLERIN MILNOR CORPORATION...
  • Page 88 Tap the ball bushing forward to increase the space between the upper shell front and the angle of the corner posts. Tap the ball bushing rearward to increase the space between the lower shell front and the angle of the corner posts. — End of BIMXCM07 — PELLERIN MILNOR CORPORATION...
  • Page 89 Shock Absorbers BIMXCM08 (Published) Book specs- Dates: 20140401 / 20140401 / 20140401 Lang: ENG01 Applic: MXC Shock Absorbers Figure 1: Shock Absorbers Installed views Legend instances 2 instances 4 Models: 4226X7J,X7W,X7R, 4232X7J,X7W,X7R PELLERIN MILNOR CORPORATION...
  • Page 90 4232X7J,X7W,X7R Components 60BS6838 Shock absorber 60BS6832 Shock absorber 15K198 Bolt, 1/2-13X3 15U300 Washer, Lock, 1/2 15U280 Washer, 1/2 15K173A Bolt, 1/2-13X1.75 15G230 Nut, 1/2-13 02 23501C Mounting components 05 20187B Mounting stud — End of BIMXCM08 — PELLERIN MILNOR CORPORATION...
  • Page 91 Shell and Door Assemblies...
  • Page 92 BIMXCM09 (Published) Book specs- Dates: 20170718 / 20170718 / 20170718 Lang: ENG01 Applic: MXC Components, Shell Doors Figure 1: Components, Shell Doors General Views Legend AA. Cross Section BB. Cross Section Hinge Second door switch Door seal PELLERIN MILNOR CORPORATION...
  • Page 93 Components, Shell Doors Figure 2: Components, Shell Doors Detailed views Legend AA. Cross Section, Door frame and gasket BB. Cross Section, Door glass and gasket CC. Cross Section, Door channel and door frame Right side view, Shell door PELLERIN MILNOR CORPORATION...
  • Page 94 Components, Shell Doors Figure 3: Additional Views Door Latch, Striker 21,L Legend AA. Cross Section instances 4 Door latch, See the document BIIFGM19. Striker Door locked switch (Door interlock) PELLERIN MILNOR CORPORATION...
  • Page 95 Components, Shell Doors Figure 4: Water flow from the reuse tank to the door General View Legend Nozzle Figure 5: Inside view Figure 6: Detailed view PELLERIN MILNOR CORPORATION...
  • Page 96 Washer, Lock, 3/8" 15K096A Bolt, .3/8-16X1 53A500 Pipe fitting 53A501 Pipe fitting 53A059A Pipe fitting 53A005B Pipe fitting 53A031B Pipe fitting 15K095 Bolt, 3/8-16X1 15U255 Washer, Lock, 3/8 60B090 Pneumatic bellows actuator 54JH13125C Split collar 60C075 Bumper, 2+1/2" PELLERIN MILNOR CORPORATION...
  • Page 97 Nozzle 02 10204 Gasket 02 03127 Water ring W2 03128 Plate 15N223A Bolt, 3/8-16X1+1/2 24G030N Washer, Rolled, Nylon, .379 15G200 Nut, 3/8-16 27A066A Hose clamp, 1.66-1.97" 6E+99 Hose, 1.5" W2 14675W Elbow — End of BIMXCM09 — PELLERIN MILNOR CORPORATION...
  • Page 98 Part Number Description/Nomenclature Comments Assemblies SA 15 028 Assembly, Door latch Components 02 15105 Retainer ring 02 15297 Striker 02 15298 Cylinder 02 15836 Spring 15H090 60C122 O-ring, 1"X1/8 60C128 O-ring, 1+3/8X1/8 — End of BIIFGM19 — PELLERIN MILNOR CORPORATION...
  • Page 99 Water and Steam Piping and Assemblies...
  • Page 100 Keep this component set to the correct pressure. 28 PSI (1.9 ATU) See the document BIMXCM22. Secondary location See the document BIMXCM17. Models: 3626X8J, X8W Models: 4226X7J, X7W, 4232X7J, X7W Keep this component clean. See the document BIMXCM14. PELLERIN MILNOR CORPORATION...
  • Page 101 51T030 Y-strainer, 3/4" 96P040A71 Steam valve, 3/4", 240V50/60C 150PSI W2 02555A Nozzle 98CX02555A Nozzle 96D250A71 Drain valve, 2", usually open, 240V 50/60C, electric operated 98CMCR3604 Drain valve, 2", usually open, air operated — End of BIMXCM20 — PELLERIN MILNOR CORPORATION...
  • Page 102 Lang: ENG01 Applic: MXC Water Inlet Components and Installation Figure 1: Water Inlet Components and Installation Detailed views Legend Pressure regulator assembly Hot water to flush the chemical supplies Hot water line Cold water line Inside view PELLERIN MILNOR CORPORATION...
  • Page 103 Cold water line Inside view Water to the five compartments for dry chemical supplies Water to the peristaltic water inlet manifold The electrical valve and the tee are opposite when there are no five compartments for dry chemical supplies. PELLERIN MILNOR CORPORATION...
  • Page 104 Water Inlet Components and Installation Figure 3: Water Inlet Components and Installation Inlet manifold Legend Hot water line Cold water line Water to the peristaltic water inlet manifold PELLERIN MILNOR CORPORATION...
  • Page 105 Unified fine, 3/4" 5SB0K0CDEO Hexbush, 1/2X1/8 30N100 Pressure gauge, 1/8", .0-30PSI 96J031D Pressure regulator, 3/4", 28# 5N1E02KG41 Pipe nipple, 1.25X2.5 5N1E08AG42 Pipe nipple, 1.25X8 5S1ENFA Tee, 1.25" 02 175012 Bracket 27A020 Bracket, 1+1/4" — End of BIMXCM10 — PELLERIN MILNOR CORPORATION...
  • Page 106 Reuse Water Lines BIMXCM26 (Published) Book specs- Dates: 20120622 / 20120622 / 20120625 Lang: ENG01 Applic: MXC Reuse Water Lines Figure 1: Installed views PELLERIN MILNOR CORPORATION...
  • Page 107 Components 5N1E13AG42 Pipe nipple, 1.25X13 96D086WE Water valve, 1.25", air operated, usually closed 5N1ECLSG42 Pipe nipple, 1.25XCLS 5SL1ENFA Elbow, 1.25" 51E099STC Hose stem, 1.25" 27A090S Hose clamp, 13/16-1.5" 60E014R Flexible tubing, 1.25X1.75 — End of BIMXCM26 — PELLERIN MILNOR CORPORATION...
  • Page 108 Cooldown Components and Installation BIMXCM24 (Published) Book specs- Dates: 20120622 / 20120622 / 20120625 Lang: ENG01 Applic: MXC Cooldown Components and Installation Figure 1: Installed views PELLERIN MILNOR CORPORATION...
  • Page 109 Cooldown water line Components 5S1ENFA0P Tee, 1.25X3/4X3/4 5N0PCLSG42 Pipe Fitting, 3/4XCLS 5SL0PNFA Elbow, 3/4" 96P056B71 Water valve, 3/4"NC 230V50/60 96D050A Water valve, 3/4" 51E511 Hose stem, 3/4" 60E010 Hose, 1"X1.312 27A090 Hose clamp, 13/16-1.5" — End of BIMXCM24 — PELLERIN MILNOR CORPORATION...
  • Page 110 Water to the five compartments for dry chemical supplies Water and chemical supplies to the drain trough Water and chemical supplies to the shell Apply adhesive to the surfaces that connect. Then, tighten the clamp. See the document BMP040028, BIMXCM10. PELLERIN MILNOR CORPORATION...
  • Page 111 15N110H Bolt, M6-1X25MM 15G004HB Nut, M6-1, 0.8-4MM 15K031 Bolt, 1/4-20X1/2 27A031C U-bolt, 1.25, 5/16-18 15G196 Nut, 5/16-18 02 10539 Spacer 12K108 Mounting bracket 15K041 Bolt, 1/4-20X1 15G178 Nut, 1/4-20 20C009CA Adhesive #3032 — End of BIMXCM11 — PELLERIN MILNOR CORPORATION...
  • Page 112 Steam Inlet Components and Installation BIMXCM12 (Published) Book specs- Dates: 20130228 / 20130228 / 20130228 Lang: ENG01 Applic: MXC Steam Inlet Components and Installation Figure 1: Steam line Figure 2: Steam nozzle PELLERIN MILNOR CORPORATION...
  • Page 113 Y-strainer, 3/4" 5N0PCLSF42 Pipe nipple, 3/4XCLS 51X019 Union, 3/4" 5N0P16AF42 Pipe nipple, 3/4X16 96P040A71 Valve, 3/4", 240V50/60C 150PSI 60E512C28 Hose, 5/8" 98CX800414 Hose, 3/4" W2 02555A Steam nozzle, 3/8" 98CX02555A Steam nozzle, 3/8" — End of BIMXCM12 — PELLERIN MILNOR CORPORATION...
  • Page 114 Drain Valve Installation BIMXCM13 (Published) Book specs- Dates: 20140403 / 20140403 / 20140403 Lang: ENG01 Applic: MXC Drain Valve Installation Figure 1: General View Figure 2: Drain valve Detailed view Legend instances 2 instances 4 PELLERIN MILNOR CORPORATION...
  • Page 115 02 23534 Bracket 27A088S Clamp, 3+1/16-4" 60B075 Hose 15N110H Bolt, M6-1X25MM 15G004HC Nut, M6-1, 3.5-6.5MM 15K039 Bolt, 1/4-20X3/4 15U185 Washer, 1/4" 15G178 Nut, 1/4"-20 15K095 Bolt, 3/8-16X1 15U240 Washer, 3/8" 15G198 Nut, 3/8-16 — End of BIMXCM13 — PELLERIN MILNOR CORPORATION...
  • Page 116 BIMXCM14 (Published) Book specs- Dates: 20110915 / 20110915 / 20110915 Lang: ENG01 Applic: MXC 3 Inch Electrical Drain Valve Figure 1: 3 Inch Electrical Drain Valve Detailed view Legend Cover Motor Spring Drive Pin Washer Bearing Seal Mounting plate Valve body PELLERIN MILNOR CORPORATION...
  • Page 117 Assembly, 240V 50/60C, Usually closed Components 96D35MTR37 3 Inch electrical drain valve, 120V 50/60C 96D35MTR71 3 Inch electrical drain valve, 240V 50/60C 96D35B0D Body and ball 96D35C0V Cover 96D35PIN Drive pin kit — End of BIMXCM14 — PELLERIN MILNOR CORPORATION...
  • Page 118 Dual Drains to the Sewer and Reuse Water Figure 1: Installed view Figure 2: Rear view Dual drain valves Legend Drain valve to the sewer, usually open Drain valve to reuse water, usually closed Reuse water inlet PELLERIN MILNOR CORPORATION...
  • Page 119 3 Inch electrical drain valve, 240V 50/60C, usually open 96D350B71 3 Inch electrical drain valve, 240V 50/60, usually closed 60B075 Pipe Fitting, Rubber 60E303A05A Hose, 3"X 5" 27A082S Hose clamp, 2+9/16-3.5 02 03245 Hose W2 13546 Tee, 3"X1.5" — End of BIMXCM25 — PELLERIN MILNOR CORPORATION...
  • Page 120 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Used In Item Part Number Description/Nomenclature Comments Components 98CMCR3604 Pneumatic drain valve 98CX489020 Weldment — End of BIMXCM22 — PELLERIN MILNOR CORPORATION...
  • Page 121 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Used In Item Part Number Description/Nomenclature Comments Components 98CMCR3604 Electrical heat probe — End of BIMXCM23 — PELLERIN MILNOR CORPORATION...
  • Page 123 Recirculation...
  • Page 124 BIMXCM27 (Published) Book specs- Dates: 20120622 / 20120622 / 20120625 Lang: ENG01 Applic: MXC Recirculation Piping Figure 1: Installed views Recirculation piping Legend Reuse water through the recirculation pump to the door Reuse water through the recirculation pump to the tank PELLERIN MILNOR CORPORATION...
  • Page 125 Hose, 1.5" 27A066A Hose clamp, 1.66-1.97" 51E098 Hose stem, 1.5" 5S1KSFA Tee, 1.5" 5N1KCLSS42 Pipe nipple, 1.5XCLS 5SL1KSFA Elbow, 1.5 96D087WESS Water valve, 1.5", air operated, usually closed 5N1K05AS42 Pipe nipple, 1.5X5 — End of BIMXCM27 — PELLERIN MILNOR CORPORATION...
  • Page 126 Figure 1: Reuse tank Installed views Legend Reuse tank Reuse water through the recirculation pump to the tank Reuse water from the tank to the shell through the fill hose Overflow from the tank to the sewer PELLERIN MILNOR CORPORATION...
  • Page 127 Reuse water to the bottom of the shell Reuse water through the recirculation pump to the tank Reuse water through the recirculation pump to the door Reuse water from the tank to the shell through the fill hose PELLERIN MILNOR CORPORATION...
  • Page 128 Water valve1.5", air operated, usually closed 5N1K03AS42 Pipe nipple, 1.5"X3" W2 13546 Elbow, 3"X1.5" 27A082S Hose clamp, 2+9/16-3.5 5N2KCLSS42 Pipe nipple, 2.5"XCLS 5SL2KSFA Elbow, 2.5" 5N2K04AS41 Pipe nipple, 2.5"X4" 60E303W Hose, 3" 09RL001 Level switch — End of BIMXCM28 — PELLERIN MILNOR CORPORATION...
  • Page 129 Recirculation Pump BIMXCM29 (Published) Book specs- Dates: 20120622 / 20120622 / 20120625 Lang: ENG01 Applic: MXC Recirculation Pump Figure 1: Installed view Recirculation pump Legend instances 4 Figure 2: Left side view PELLERIN MILNOR CORPORATION...
  • Page 130 60E098 Hose, 1.5" 27A065S Hose clamp, 1.56"-2.5" 27A066A Hose clamp, 1.66-1.97" 51E098 Hose stem, 1.5" W2 13546 Elbow, 3"X1.5" 15K095 Bolt, 3/8-16X1 15G198 Nut, 3/8-16 02 03839B Shim 02 19285 Mounting bracket — End of BIMXCM29 — PELLERIN MILNOR CORPORATION...
  • Page 131 BIMXCM30 (Published) Book specs- Dates: 20120622 / 20120622 / 20120625 Lang: ENG01 Applic: MXC Steam Option to the Reuse Tank Figure 1: Steam inlet, Nozzle Detailed views Legend AA. Detailed view BB. Detailed view Steam option to the reuse tank PELLERIN MILNOR CORPORATION...
  • Page 132 Elbow, 3/4" 5P0PF4WN Pipe nipple, 3/4" 51X020FS Union, 3/4" 5SCC0PSF Coupling, 3/4" 51X019 Adapter, 3/4" 60E512C28 Hose, 3/4" X 28" 5SL0PSFA Elbow, 3/4" 5SR0P0KSF Reducer, 3/4"X1/2" 5SB0K0GSFO Hexbush, 1/2"X3/8"X5/8" W2 02555A Nozzle, 3/8" — End of BIMXCM30 — PELLERIN MILNOR CORPORATION...
  • Page 133 Chemical Supply Assemblies...
  • Page 134 Soap Chute Components and Installation BIMXCM15 (Published) Book specs- Dates: 20140403 / 20140403 / 20140403 Lang: ENG01 Applic: MXC Soap Chute Components and Installation Figure 1: Detailed views PELLERIN MILNOR CORPORATION...
  • Page 135 Soap Chute Components and Installation Figure 2: Soap Chute Components and Installation Installed views Legend shown 3022X8J shown 3022H8J PELLERIN MILNOR CORPORATION...
  • Page 136 Bolt, 5/16-18X3/4" 15G188 Nut, 5/16-18 02 04215 Bezel 02 04217 Latch 02 04216 Mounting plate 98A002AT Pad, 6"X9" 15G105 Nut, 8-32 15N095 Bolt, 8-32X3/4" 15U120B Washer, Lock, 8-32 51BB0KN00B Hose stem, 1/2" — End of BIMXCM15 — PELLERIN MILNOR CORPORATION...
  • Page 137 BIMXCM16 (Published) Book specs- Dates: 20140403 / 20140403 / 20140403 Lang: ENG01 Applic: MXC Five Compartments for Dry Chemical Supplies Figure 1: Five compartments for dry chemical supplies Installed views Legend instances 4 Valve manifold- See the document BIMXCM17. PELLERIN MILNOR CORPORATION...
  • Page 138 Five Compartments for Dry Chemical Supplies Figure 2: Chemical supply inlets Figure 3: Valve manifold Mounting bracket Legend AA. Inside view PELLERIN MILNOR CORPORATION...
  • Page 139 Five Compartments for Dry Chemical Supplies Figure 4: Hot water to flush the chemical supplies PELLERIN MILNOR CORPORATION...
  • Page 140 24G018N Washer, Nylon, .194 15G130 Nut, 10-24 15K086 Bolt, 3/8-16X3/4 15U260 Washer, Lock, 3/8 24G030N Washer, Nylon, .379 15G200SS Nut, 3/8-16 15K017 Bolt, 10-24X1/2 15P100 Bolt, #8X3/8 15N146 Bolt, 10-24X1 15U135 Washer, Flat, 10-.437X.203X.04 51X017 Union, 1/2" PELLERIN MILNOR CORPORATION...
  • Page 141 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Used In Item Part Number Description/Nomenclature Comments 60E085C75A Hose, 1/2"X75" — End of BIMXCM16 — PELLERIN MILNOR CORPORATION...
  • Page 142 BIMXCM17 (Published) Book specs- Dates: 20110915 / 20110915 / 20110915 Lang: ENG01 Applic: MXC Valve Manifold for Five Compartments for Dry Chemical Supplies Figure 1: General Views, Detailed view PELLERIN MILNOR CORPORATION...
  • Page 143 Pipe nipple, 1/2X3 5SL0KBEA0G Elbow, 90 degree, 1/2X3/8 96TCC2AA71 Valve, 3/8", 240V50/60C 96TDC2AA71 Valve, 1/2", 240V50/60C 53A031XB Elbow, 90 degree, .25X.25 51X017 Union, 1/2" 96M001 Pressure relief valve, 1/2X3/8", 31# 5SB0G0EDEO Hexbush, 3/8X1/4, 125# — End of BIMXCM17 — PELLERIN MILNOR CORPORATION...
  • Page 144 3. Loosen the seat cylinder from the body and remove the assembly. 4. Open the gate valve to clean. 5. Clean all strainers. 6. To assemble the regulator, use the opposite procedure. Tighten or loosen the adjustment screw to get the necessary pressure of 28 PSI (1.9 ATU). PELLERIN MILNOR CORPORATION...
  • Page 145 7. Lift the stem assembly up to remove it from the body. 8. Clean all strainers. 9. To assemble the regulator, use the opposite procedure. Tighten or loosen the adjustment screw to get the necessary pressure of 28 PSI (1.9 ATU). PELLERIN MILNOR CORPORATION...
  • Page 146 Pressure regulator, 1/2", 28# 1/2" Regulator (used on 3621V models only) 96J030D Pressure regulator, 1/2", 28# 1/2" Regulator (used all other models) 96J031D Pressure regulator, 3/4", 28# 3/4" Regulator (all models that use 3/4" regulators) — End of BIWUUM04 — PELLERIN MILNOR CORPORATION...
  • Page 147 Control and Sensing Assemblies...
  • Page 148 BIMXCM18 (Published) Book specs- Dates: 20110915 / 20110915 / 20110915 Lang: ENG01 Applic: MXC Water Level Switch and Temperature Sensor Figure 1: Water Level Switch and Temperature Sensor Installed view, Detailed view Legend Air chamber for the pressure switch Temperature sensor PELLERIN MILNOR CORPORATION...
  • Page 149 5SR0K0ENF Reducer, 1/2X1/4 51E502A Hose stem, 1/8X3/16 27A047 Hose clamp, 1/8 60E004NT Flexible tubing, 1/4"X1/8" 30R0043PB Assembly, Temperature sensor 30R0043P Temperature sensor 30R0043PF Pipe fitting .25 09B067 Connector 16-22GA. 51A026E Connector, 1/4X1/2MPT — End of BIMXCM18 — PELLERIN MILNOR CORPORATION...
  • Page 150 BIMXCM19 (Published) Book specs- Dates: 20140403 / 20140403 / 20140403 Lang: ENG01 Applic: MXC Excursion Switch (Unwanted Movement Switch) Components and Installation Figure 1: Excursion switch PELLERIN MILNOR CORPORATION...
  • Page 151 09R008ASTD Switch 15K039 Bolt, 1/4-20X3/4 15U185 Washer, 1/4" 15G177 Nut, 1/4-28 15U180 , 1/4 15G205 Nut, 3/8-16 15U255 Washer, Lock, 3/8 15U240 Washer, Flat, 3/8" 15K085 Bolt, 3/8-16X3/4 15K046 Bolt, 1/4-20X 2" — End of BIMXCM19 — PELLERIN MILNOR CORPORATION...
  • Page 153 Pneumatic Assemblies...
  • Page 154 The steam valve is opened when the pilot valve is energized. The drain valve is opened when the pilot valve is energized. Door latch Water valve, air operated Steam valve, air operated Drain valve, air operated China-made models only Air regulator PELLERIN MILNOR CORPORATION...
  • Page 155 96R301B71 Pilot valve 1/8", Usually closed, 240V50/60 09N082A Pressure switch, 62# 98CX880115 Water valve, 1-1/4",air operated 4226X7J,X7W 4232X7J,X7 96D0009E Steam valve, 3/4", air operated 98CMCR3604 Drain valve, air operated 98CX880511 Air regulator — End of BIMXCM21 — PELLERIN MILNOR CORPORATION...
  • Page 157 Dimensional Drawings...

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