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Johnson Controls P2000 Hardware Installation

Security management system / enclosure with power supply
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P2000
Security Management System
hardware
installation
CKM-CE75-E1M
enclosure with power supply
24-10707-112 Revision D
December 2017

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  • Page 1 P2000 Security Management System hardware installation CKM-CE75-E1M enclosure with power supply 24-10707-112 Revision D December 2017...
  • Page 2 If this document is translated from the original English version by Johnson Controls, all reasonable endeavors will be used to ensure the accuracy of translation. Johnson Controls shall not be liable for any translation errors contained herein or for incidental or consequential damages in connection with the furnishing or use of this translated material.
  • Page 3 Declaration of Conformity United States: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
  • Page 4 UNDERWRITERS LABORATORIES COMPLIANCE VERIFICATION SHEET The following model number is listed under Underwriters Laboratories® (UL) 1076 for Proprietary Burglar Alarm Units and Systems, UL 294 for Access Control Systems Units and Underwriters Laboratories of Canada ULC/ORD-C1076-86. CKM-CE75-E1M When installed at the site the following requirements must be met to comply with these standards. 1.

  • Page 5: Table Of Contents

    CKM-CE75-E1M Table of Contents 24-10707-112 Rev. D ABLE OF ONTENTS Chapter 1: Introduction Manual Summary 1-1 Important Installation Information 1-1 FlexPower Power Management System Standard Features 1-2 Chapter 2: Hardware Information 12 in. by 14 in. Enclosure 2-1 CKM-FPO75 Power Supply 2-2 Chapter 3: Installation and Wiring Enclosure Mounting Information 3-1 Wiring Information 3-2...
  • Page 6 CKM-CE75-E1M Table of Contents 24-10707-112 Rev. D...

  • Page 7: Chapter 1: Introduction

    CKM-CE75-E1M Introduction 24-10707-112 Rev. D NTRODUCTION Use the information in this manual to install, wire, and maintain the CKM-CE75-E1M enclosure with power supply. ANUAL UMMARY This document consists of the following chapters and appendix: • Chapter 1: Introduction, describes the scope of this manual, lists important warnings and cautions, and describes standard features of the FlexPower Power Management System.

  • Page 8: Flexpower Power Management System Standard Features

    CKM-CE75-E1M Introduction 24-10707-112 Rev. D : To prevent premature loss of battery power, maintain batteries at an MPORTANT ambient temperature of between 32 and 120°F (0–49°C). : Ensure that all wiring is routed and secured to prevent accidental MPORTANT open or short circuit conditions. : Replace fuses only with fuses of the same type and rating.
  • Page 9 CKM-CE75-E1M Introduction 24-10707-112 Rev. D • SureCharge® The microprocessor-controlled charging process used by FlexPower guarantees the proper charging current for the battery and the fastest charge time. The constant current charger provides a linear, predictable charge time for any battery set from one at 40 ampere/hours to four at 40 ampere/ hours, depending on the model, without stress or damage to the battery.
  • Page 10 CKM-CE75-E1M Introduction 24-10707-112 Rev. D...

  • Page 11: Chapter 2: Hardware Information

    CKM-CE75-E1M Hardware Information 24-10707-112 Rev. D ARDWARE NFORMATION This chapter provides information about hardware components and technical specifications for the 12 in. by 14 in. enclosure and CKM-FPO75 power supply. NCLOSURE The enclosure already contains the CKM-FPO75 power supply and allows you to mount the CKM-F8P power distribution module and Mercury access panels in one compact system.

  • Page 12: Ckm-Fpo75 Power Supply

    CKM-CE75-E1M Hardware Information 24-10707-112 Rev. D CKM-FPO75 P OWER UPPLY Figure 2-2: CKM-FPO75 Hardware Power Supply Components Component Names (Click a link for full description) AC Input Voltage Selection (JP1) FlexConnect Power Connections FAI and Fault LED Status Indicators Battery Connection (BAT+ and BAT-) AC Input (J9) to Surge Arrestor DC2 (D5) –...

  • Page 13: Ac Input Voltage Selection (Jp1)

    CKM-CE75-E1M Hardware Information 24-10707-112 Rev. D Component Description AC Input Voltage Configures the power supply for the AC input voltage. Selection (JP1) • For 120 V input, leave jumper intact • For 230 V input, cut and remove jumper CAUTION: Risk of Damage to the System and Voided Warranty.

  • Page 14: Ac On (D34) - Green

    CKM-CE75-E1M Hardware Information 24-10707-112 Rev. D Component Description AC ON (D34) – Lights when any AC voltage is present on the AC input. It does not Green indicate that the voltage is sufficient for proper operation of the CKM-FPO power supply.

  • Page 15: Fault Output Connections (Tb3)

    CKM-CE75-E1M Hardware Information 24-10707-112 Rev. D Component Description Fault Output Provide the system fault and AC fault contact outputs.The terminals Connections (TB3) are removable and are labeled on the PC board in the non-powered (fault) state. These terminals accept AWG14 – AWG22 wire. Fault conditions include: AC FLT •...

  • Page 16: Flexconnect Power Connections

    CKM-CE75-E1M Hardware Information 24-10707-112 Rev. D Component Description FlexConnect Power Faston connectors for the power connection to any accessory Connections boards. The accessory boards provide pre-terminated power leads. Connections are as follows: • DC1 - Provides a constant voltage output for connection to the accessory boards.

  • Page 17: Dc1 (D4) - Green

    CKM-CE75-E1M Hardware Information 24-10707-112 Rev. D Component Description DC1 Output (TB1) The main DC output of the power supply. The full current of the power supply is available on these terminals at all times and is unaffected by the FAI input. These terminals accept AWG12 – AWG18 wire.
  • Page 18 CKM-CE75-E1M Hardware Information 24-10707-112 Rev. D Specification Value DC Output at 12V Voltage: 11.3 - 12.0 V Setting Max Current: 4.5 A Ripple: 120 mV Regulation: ±2% Efficiency: 85% (120 VAC, 85% (120 VAC, 60 Hz In, Full Load, No Batt) DC Output at 24V Voltage: 23.5 - 24.0 V...

  • Page 19: Chapter 3: Installation And Wiring

    CKM-CE75-E1M Installation and Wiring 24-10707-112 Rev. D NSTALLATION AND IRING This chapter provides the hardware mounting instructions for the enclosures and boards, as well as wiring details. NCLOSURE OUNTING NFORMATION This section provides mounting instructions. Mounting an Enclosure To wall-mount an enclosure: 1.

  • Page 20: Wiring Information

    CKM-CE75-E1M Installation and Wiring 24-10707-112 Rev. D Figure 3-1: Mounting an Enclosure IRING NFORMATION This section illustrates wiring details for the enclosure assembly. Power Supply Wire Routing Figure 3-2 shows a typical installation. Actual configuration and wire routing vary based on the components in your system.

  • Page 21: Ac Wiring

    CKM-CE75-E1M Installation and Wiring 24-10707-112 Rev. D AC W IRING Figure 3-3: AC Wiring Connections For L and N connections, use Listed 12 - 22 AWG copper wire. For 120 VAC installations: Wire Color Terminal Block Black Green/Yellow White For 230 VAC installations: Wire Color Terminal Block Brown...

  • Page 22: Connecting To Standby Power

    CKM-CE75-E1M Installation and Wiring 24-10707-112 Rev. D ONNECTING TO TANDBY OWER For additional standby power wiring information, refer to the manufacturer’s documentation for Listed model EB-80 battery enclosure. For UL 294 and UL 1076 installations, the CKM-CE75-E1M is intended to be used with model EB-80 battery box and one 12VDC, 40Ah sealed lead acid battery for standby power.

  • Page 23: Battery Wiring

    CKM-CE75-E1M Installation and Wiring 24-10707-112 Rev. D Use the following connectors and crimp tool to terminate the standby battery wiring. Description Manufacturer Part Number Crimp Tool #10 ring terminal, 16-14 AWG to be TE Connectivity/ 2-34161-2 58433-3 used at battery terminal. Two ring terminals are required.

  • Page 24: Additional Installation Guidelines

    CKM-CE75-E1M Installation and Wiring 24-10707-112 Rev. D When a battery is used, you cannot use knockouts across the bottom of the enclosure. To ensure proper operation, replace the battery every three years, whether or not it has been placed into use by an AC power failure. For replacement, order one S300-BAT battery.
  • Page 25 CKM-CE75-E1M Installation and Wiring 24-10707-112 Rev. D In addition to these components, you can mount the following CKM devices in a CKM-CE75-E1M enclosure: • EP1501 • MR50 • MR51E Mounting Options Once the CKM-F8P power distribution module is installed in the CKM-CE75- E1M enclosure, there is space for up to two CKM devices, labeled A and B in Figure 3-6.
  • Page 26 CKM-CE75-E1M Installation and Wiring 24-10707-112 Rev. D Mounting Procedures This section includes two mounting procedures: one for the MR 50, and one for the EP1501 and the MR51E (which mount the same way). To mount an MR50: 1. Identify the mounting location in the enclosure. An MR50 can only be mounted in location B, as shown in Figure 3-7.
  • Page 27 CKM-CE75-E1M Installation and Wiring 24-10707-112 Rev. D To mount an EP1501 or MR51E: 1. Identify the mounting location in the enclosure. An EP1501 or MR51E can be mounted in either location A or B, as shown in Figure 3-8 (as long as an MR50 is not installed in location B).

  • Page 28: Tamper Switch Wiring

    CKM-CE75-E1M Installation and Wiring 24-10707-112 Rev. D AMPER WITCH IRING All FlexPower DC systems with an enclosure include a normally closed tamper switch for monitoring by the host panel. The tamper switch can be connected to a dedicated input in the panel or to the Event 1 input of an NL1 module, or the tamper switch may be series-connected to the System Fault relay in the power supply, as shown in Figure...

  • Page 29: Chapter 4: Fire Alarm Interface Input

    CKM-CE75-E1M Fire Alarm Interface Input 24-10707-112 Rev. D LARM NTERFACE NPUT This section provides more detailed information on the usage of the Fire Alarm Interface (FAI) input. : Fire alarm input must be wired for fail-safe operation. FAI activation, deactivation, and latching occurs as follows: Activation with a Normally Open Relay Contact FAI activates when the NO contact closes, and deactivates when the NO contact opens.
  • Page 30 CKM-CE75-E1M Fire Alarm Interface Input 24-10707-112 Rev. D Activation with a Voltage Input FAI activates when voltage is applied in the correct polarity, and deactivates when voltage is removed or the polarity of the voltage is reversed. This example shows polarity in the activated state.

  • Page 31: Chapter 5: Operations And Maintenance

    CKM-CE75-E1M Operations and Maintenance 24-10707-112 Rev. D PERATIONS AND AINTENANCE This section includes operations and maintenance information for the CKM-CE75-E1M. OWERING P AND ASIC YSTEM ERIFICATION 1. Ensure proper configuration of all jumpers and switches. 2. Apply AC power to the power supply. CAUTION: Risk of Damage to the System and Voided Warranty.

  • Page 32: Maintenance Procedures

    CKM-CE75-E1M Operations and Maintenance 24-10707-112 Rev. D If the Earth Ground jumper is enabled, connect a wire from the ground stud on the enclosure to the DC1+ terminal. The GND FLT and SYS FLT LEDs should light. Remove the wire and the GND FLT and SYS FLT LEDs should extinguish.

  • Page 33: Appendix A: Troubleshooting

    CKM-CE75-E1M Troubleshooting 24-10707-112 Rev. D ROUBLESHOOTING This appendix describes fault conditions, possible causes, and suggested solutions. Possible cause Suggested Solution SYS FLT LED lit and SYS FLT relay indicating a trouble condition Battery disconnected Verify that the battery is connected to the CKM-FPO. Check all crimp connections on the battery leads.
  • Page 34 Verify that the AC input voltage is 120 V or 230 V (±15%) with a low AC input meter. Blown AC fuse The CKM-FPO power supply’s AC input fuse is non-replaceable, as rupture of this fuse indicates a major malfunction within the CKM-FPO supply. Contact Johnson Controls.
  • Page 35 CKM-CE75-E1M Troubleshooting 24-10707-112 Rev. D Possible cause Suggested Solution Missing battery not detected Improper setting of The BAT DET jumper must be ON to detect a missing battery. BAT DET jumper Earth ground fault not detected Improper setting of The EARTH GND DET jumper must be ON to detect an earth EARTHGND DET ground.
  • Page 36 CKM-CE75-E1M Troubleshooting 24-10707-112 Rev. D...
  • Page 37 Security Solutions (805) 522-5555 www.johnsoncontrols.com We welcome your comments at BE-techpubs-security@jci.com.

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