Carrier 40KMC Series Installation Instructions Manual page 8

In-ceiling cassette duct - free split system, sizes 018 to 036
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Mounting
Unit on Wall
The units can also be mounted on the wall using the accessory
mounting kit.
Complete
Outdoor
Refrigerant
Piping Connec-
tions
Follow the following general guidelines:
1. Use refrigerant grade field - supplied tubing.
Refer to Table 4 for the correct line sizes.
2. Do not use less than 10 ft (93.05 m) of interconnecting
tubing.
[]NIT
DAMAGE
HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
If any section of pipe is buried, there nmst be a 6 in. (152.4
ram) vertical rise to the valve connections on the outdoor
unit. If more than the recommended
length is buried,
refrigerant may nfigrate to cooler, buried section during
extended
periods
of system
shutdown.
This
causes
refrigerant
slugging
and
could
possibly
damage
the
compressor at start-up.
When more than 80 fl (24.4 m) of interconnecting tubing is used,
consult the Duct-Free
Split System Long Line Application Guide
for required accessories.
3. Insulate both lines. A minimum of 1/2 inch foam pipe insu-
lation is recommended.
4. Run the refrigerant tubes as directly as possible and avoid
unnecessary turns and bends.
5. Suspend refrigerant tubes to avoid damage to insulation or
tubes so they do not transnfit vibration to the structure.
6. When passing refrigerant tubes through the wall, seal the
opening so rain and insects do not enter the structure. Leave
some slack in refrigerant tubes between structure and out-
door unit to absorb vibration.
NOTE:
A fusible plug is located in unit suction line; do not cap
this plug. If local codes require additional safety devices, install
as directed.
Connection
at Outdoor Unit
[]NIT DAMAGE
HAZARD
Failure to follow this caution may result in equipment damage
or improper operation.
To prevent damage to unit or service valves observe the
following:
• A brazing shield MUST be used.
• Wrap service valves with wet cloth or use a heat sink
material.
38HDF []nits:
1. Assemble the connector tube to the factory supplied filter
drier by:
a. Braze the field supplied connector to the inlet of the
filter drier (see Fig. 14)
b. Braze the factory supplied flare connector to the outlet
end of the filter drier (see Fig.14)
FILTER
"/DRIER
COOL[NG
PISTON
BODY
A09499
Fig. 14 - 38HDF018-036
Connector
Tube Assembly
2, Assemble
the Accurator
body (see Fig, 15) using the correct
factory supplied
piston (refer to Table 7),
TEFLON SEAL
\
_
_
TO INDOOR
_ _}__
_
COIL
PISTON
\
CAP
WITH ORIFICE
BODY
NOTE: Arrow on AccuRater
body points in free flow direction, away from the
indoor coil.
A09501
Fig. 15 - AccuRater
(bypass type) Metering Device
Components
3, Attach the complete
Accurator
assembly
to the flare connec-
tion end of the filter drier
4, Braze
the completed
filter
drier/Accurator
assembly
to the
liquid service valve.
5, Connect
the field supplied
line set to the filter drier/Accura-
tor assembly
and the suction
valve.
A sweat connection
is
required
at the suction valve and flare connection
is required
for the nfixed phase line,
6. Insulate
any exposed
areas between
the line set and the li-
quid valve.

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