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Toro Greensmaster Fixed Head Walk Behind Series Installation Instructions Manual
Toro Greensmaster Fixed Head Walk Behind Series Installation Instructions Manual

Toro Greensmaster Fixed Head Walk Behind Series Installation Instructions Manual

Groomer drive system

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Groomer Drive System
Fixed Head Greensmaster
Model No. 04134
This product contains a chemical or chemicals known to the State of California
Important:
Read these instructions thoroughly before setting up or operating the groomer. Failure
to follow the set up or operating instructions in this manual may result in damage to the machine,
groomer, and the turf.
Note:
Determine the left and right sides of the machine from the normal operating position.
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure
1
2
3
4
5
6
© 2018—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Proposition 65 Warning
to cause cancer, birth defects, or reproductive harm.
Description
No parts required
No parts required
Groomer-housing assembly
Flat-head screw (3/8 x 2 inches)
Locknut (3/8 inch)
Bearing adapter
Spacer
O-ring
Synthetic grease
Slot cover
Adapter ring
Shaft assembly
Drive gear
Synthetic grease
Forward Rotation Kit (obtain separately)
Groomer-housing cover assembly
Gasket
Flange-head bolt (1/4 x 3/4 inch)
Synthetic grease (3.0 oz)
Register at www.Toro.com.
®
Walk Behind Series Mowers
WARNING
CALIFORNIA
Qty.
1
2
2
1
2
1
-
1
1
1
1
1
1
1
5
1
Form No. 3421-620 Rev A
Installation Instructions
Use
Prepare the machine.
Move the front roller.
Install the groomer housing.
Install the drive gear.
Set the groomer for forward rotation
(optional).
Install the groomer-housing cover.
Original Instructions (EN)
All Rights Reserved *3421-620* A
Printed in the USA

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Summary of Contents for Toro Greensmaster Fixed Head Walk Behind Series

  • Page 1 Groomer-housing cover assembly Gasket Install the groomer-housing cover. Flange-head bolt (1/4 x 3/4 inch) Synthetic grease (3.0 oz) © 2018—The Toro® Company Register at www.Toro.com. Original Instructions (EN) All Rights Reserved *3421-620* A 8111 Lyndale Avenue South Printed in the USA...
  • Page 2 Procedure Description Qty. Bearing Adapter Spacer Groomer-plate assembly Adapter ring Install the groomer on the right side of the machine. Bolt (1/4 x 3-3/4 inches) Star washer Fastener retainer Weight Shaft clamp Bolt (1/4 x 1-1/4 inches) Install the grooming reel. Jam nut Groomer reel (obtain separately) Preparing the Machine...
  • Page 3 Install the height-of-cut arms as follows: • Greensmaster 1600 mowers—obtain 2 new height-of-cut arms from your authorized Toro distributor and install them onto the roller Installing the Groomer assembly and side plates with the fasteners removed previously (Figure Housing •...
  • Page 4 If you are installing this kit on a Greensmaster Remove the 40-tooth idler gear. 800 mower with a serial number prior to 230999999, a Greensmaster 1000 mower with a serial number prior to 229999999, or a Greensmaster 1600 mower with a serial number prior to 260001401, complete the following: Using a 7/8 inch standard wrench, loosen...
  • Page 5 g245796 Figure 6 1. Locknut 5. Adjustment knob assembly 9. Groomer housing 13. Adapter ring 2. Bolt (3/8 x 5/8 inch) 6. Spacer 10. O-ring 3. Curved washer 7. Bearing adapter 11. Slot cover (flat edge down) 4. Mounting block 8.
  • Page 6 Insert the 2 flat-head screws (3/8 x 2 inch) If you are installing this kit on a Greensmaster through the bearing adapter and position the 800 mower with a serial number prior to spacers on the ends of the screws (Figure 6 230999999, a Greensmaster 1000 mower Figure...
  • Page 7 g022024 Figure 11 g020880 1. Shaft assembly 3. Groove Figure 12 2. Drive gear 4. 40-tooth idler gear 1. Socket-head bolts—keep 2. Locknuts—discard Secure the reel from turning with a wood block and torque the shaft assembly to 54 to 81 N∙m Keep one of the bolts and discard the rest of the (40 to 60 ft-lb).
  • Page 8 Installing the Groomer-Housing Cover Parts needed for this procedure: Groomer-housing cover assembly Gasket Flange-head bolt (1/4 x 3/4 inch) Synthetic grease (3.0 oz) g020882 Figure 14 Procedure 1. Socket-head bolt previously removed from the cover Coat the teeth of the gears with the synthetic grease supplied with the kit.
  • Page 9 Installing the Groomer on the Right Side of the Machine Parts needed for this procedure: Bearing Adapter Spacer Groomer-plate assembly g017185 Adapter ring Figure 18 Bolt (1/4 x 3-3/4 inches) 1. Reel drive belt 3. Drive pulley Star washer 2. Idler pulley 4.
  • Page 10 g020847 Figure 19 1. Flat-head screw 4. Spacer 7. Bolt 2. Groomer arm cover 5. Adjustment-knob, mounting block 8. Adapter ring 3. Bearing adapter 6. Curved washer 9. Groomer-plate assembly Insert the 2 flat-head screws (3/8 x 2 inch) Using a 1/2 inch drive ratchet and extension, through the groomer arm cover and the bearing install the drive pulley (right-hand threads) to the adapter and put a spacer over each screw...
  • Page 11 Torque the pulley to 54 to 81 N∙m (40 to 60 ft-lb). Install reel drive belt and check the belt tension by pressing the belt at the mid span of the pulleys with 1.5 to 2.5 kg (3 to 5 lb) of force. Installing the Grooming The belt should deflect 6 mm (1/4 inch).
  • Page 12 Slide the groomer-reel shaft into the clamp on Correct any problems and check the assembly. the right side and swing it up to the drive shaft Using a hand-pump grease gun, lubricate the 2 on the left (Figure 22). groomer-shaft bearings (1 on each end). Important: If installing a carbide-toothed Note:...
  • Page 13: Operation

    Operation • The type of grass on the green • The overall greens management program (i.e., irrigation, fertilizing, spraying, coring, overseeding, Introduction etc.) • Grooming is performed in the turf canopy above the Traffic soil level. Grooming promotes vertical growth of grass •...
  • Page 14 Testing the Groomer of the turf (along with close examination) if the current grooming practice is appropriate for the Performance particular green. Because the groom reel stands up more grass and removes thatch, the quality Important: Improper or over-aggressive use of of cut is not the same as without the groomer.
  • Page 15 Turning the Groomer On and Off You can turn the groomer on or off by rotating the groomer-drive clutch as shown in Figure g017190 Figure 26 Lift and turn the micro adjustment knob (Figure 25) to raise or lower blade tip. g020855 Note: Each notch on the micro adjustment...
  • Page 16: Maintenance

    Every 500 operating hours, remove the cover from Figure 28 the groomer-drive box. Clean out all of the old grease and pack it with 85 g (3.0 oz) of synthetic grease (Toro 1. Bolt part number 125-3511 or equivalent synthetic grease 2.
  • Page 17 Notes:...
  • Page 18 Notes:...
  • Page 19 Notes:...
  • Page 20 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.

This manual is also suitable for:

Greensmaster 04134