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Siemens SIPLUS HCS Series Operating Instructions Manual

Io systems for heating elements, heating control system
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SIPLUS HCS4300 PROFINET/PROFIBUS DP

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  • Page 1 SIPLUS HCS4300 PROFINET/PROFIBUS DP...
  • Page 3 Introduction Safety guidelines IO systems for heating elements System overview Application planning Heating control system SIPLUS HCS4300 Installing/mounting PROFINET/PROFIBUS DP Wiring Operating Instructions Commissioning Configuring/Programming Functions Communications Process and system messages, error handling Servicing and maintenance Technical specifications Appendix 10/2019 A5E35452705A/005...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Table of contents Introduction ............................. 9 Introduction ..........................9 Safety guidelines ........................... 11 Safety notes ..........................11 Security information ........................ 13 Protective measures for the HCS4300 ................... 13 System overview ........................... 15 Area of application ........................15 Features ..........................16 System configuration ......................
  • Page 6 Table of contents Installing/mounting ..........................43 Requirements ......................... 43 Installing the Power Output Module (POM) ................44 5.2.1 Busbar mounting ........................44 5.2.1.1 Preparations ........................... 44 5.2.1.2 Adjusting the busbar adapter ....................45 5.2.1.3 Mounting the POM (busbar adapter) ..................47 5.2.2 Panel mounting ........................
  • Page 7 Table of contents Configuring/Programming ........................83 Integrating the HCS4300 into the PROFINET configuration ..........83 Integrating the HCS4300 into the PROFIBUS configuration ..........83 Device/hardware configuration in the TIA Portal ..............84 8.3.1 PROFINET device configuration ..................... 84 8.3.2 PROFIBUS device configuration .................... 85 8.3.3 Configuration parameters .......................
  • Page 8 Table of contents Monitoring functions ......................119 9.7.1 Phase connection monitoring ....................119 9.7.2 Rotating-field test ......................... 119 9.7.3 Line supply voltage monitoring .................... 120 9.7.4 Monitoring of the 24 V DC supply voltage ................120 9.7.5 Frequency monitoring ......................120 9.7.6 Temperature monitoring .......................
  • Page 9 Table of contents Technical specifications ........................163 13.1 Technical specifications for CIM ................... 163 13.2 Technical Specifications POM4320 ..................166 13.3 Technical Specifications POM4320 Highend ............... 176 13.4 Technical specifications for I/O module ................182 13.5 Technical specifications for EM4315 expansion module ............192 13.6 Dimension drawings ......................
  • Page 10 Table of contents SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...

  • Page 11: Introduction

    Introduction Introduction Purpose of this documentation These operating instructions contain the information you require to commission, operate and service the HCS4300 heating control system. Target group The documentation is intended for qualified personnel in the following specialist fields: ● Operators, project engineers, programmers ●...
  • Page 12 The following product labels and abbreviations are used: Product label Abbreviation Central Interface Module I/O module Power Output Module SIPLUS HCS4300 Registered trademarks SIPLUS ® is a registered trademark of Siemens AG. SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...

  • Page 13: Safety Guidelines

    Safety guidelines Safety notes This device corresponds to the approvals printed on the type plate. If you have questions about whether it is permissible to install the device in the planned environment, contact your service representative. NOTICE • Alterations to the devices are not permitted. Failure to observe these guidelines shall constitute a revocation of the approvals and manufacturer's warranty.
  • Page 14 Repairs WARNING No user-serviceable parts Can cause death or serious injury Incorrectly performed repairs can result in substantial damage to equipment or endanger the user. Return the device to Siemens for repair. SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...

  • Page 15: Security Information

    Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customers' exposure to cyber threats.
  • Page 16 Safety guidelines 2.3 Protective measures for the HCS4300 SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...

  • Page 17: System Overview

    System overview Area of application The SIPLUS HCS 4300 heating control system is used to activate and switch heating elements in industry, such as quartz, ceramic, flash, halogen or infrared emitters. It is of modular design and can be flexibly adapted to suit the specific requirements of the respective application.

  • Page 18: Features

    System overview 3.2 Features Features An HCS4300 system comprises one Central Interface Module (CIM) and up to 24 Power Output Modules (POM). As an option, one I/O module can be operated on the CIM. The following figure shows an example of an HCS4300, consisting of a CIM4310 for PROFINET, a POM4320, as well as a POM4320 Highend for busbar mounting.
  • Page 19 ● Modular (centralized) and compact (distributed) configurations possible ● Communication via PROFINET/PROFIBUS ● Parameter assignment, commissioning, visualization and diagnostics via Siemens TIA Portal ● Support of configuration and commissioning of the PROFINET network with PRONETA ● Integrated diagnostics and monitoring functions ●...

  • Page 20: System Configuration

    System overview 3.3 System configuration System configuration System components A complete heating control system with HCS4300 includes the following components: ● Central Interface Module (CIM) 4310 with PROFINET or PROFIBUS ● Power Output Module (POM) 4320 for busbar or panel mounting ●...

  • Page 21: Central Interface Module (Cim)

    System overview 3.4 Central interface module (CIM) Communication via PROFINET or PROFIBUS PROFINET combines the industrial experience of PROFIBUS with the openness and flexible options of Ethernet. PROFINET enables high-speed and secure data exchange at all levels, thus making it possible to implement innovative machine and plant concepts. PROFIBUS has been established for years as the fieldbus for machines and plants.
  • Page 22 System overview 3.4 Central interface module (CIM) Design CIM4310 PROFINET CIM4310 PROFIBUS ① Status LEDs ① Status LEDs ② ② System interface for POM Address selector switches S1 and S2 for PROFIBUS ③ ③ PROFINET interface X1 and X2 System interface for POM ④...

  • Page 23: Power Output Module (Pom)

    System overview 3.5 Power output module (POM) Power output module (POM) 3.5.1 Function and design Function The Power Output Module (POM) offers power outputs for resistive loads and can be operated in TN and TT networks. The POM is available in versions for busbar or panel mounting.
  • Page 24 System overview 3.5 Power output module (POM) POM4320 design for panel mounting POM4320 for panel mounting Item Description ① ② Mains connection L1, L2, L3 ③ Protective conductor connector ④ 3 x 3 power outputs including incoming, error LED for each power output ⑤...
  • Page 25 System overview 3.5 Power output module (POM) POM4320 Highend design for busbar mounting POM4320 Highend for busbar mounting Item Description ① ② Busbar adapter ③ Protective conductor connector ④ Neutral conductor ⑤ 3 x 2 power outputs including incoming, error LED for each power output ⑥...
  • Page 26 System overview 3.5 Power output module (POM) POM4320 Highend design for panel mounting POM4320 Highend for panel mounting Item Description ① ② Mains connection L1, L2, L3 ③ Protective conductor connector ④ Neutral conductor ⑤ 3 x 2 power outputs including incoming, error LED for each power output ⑥...

  • Page 27: I/O Modules

    System overview 3.6 I/O modules I/O modules 3.6.1 PM4000 DI/DO Function The I/O module PM4000 DI/DO provides 8 digital outputs and 8 configurable inputs/outputs. The digital I/O modules are controlled by the S7-CPU using the process image. NOTICE The PM4000 DI/DO must not be used for safety-relevant functions. Design PM4000 DI/DO Item...

  • Page 28: Pm4000 U/I

    System overview 3.6 I/O modules 3.6.2 PM4000 U/I Function The I/O module PM4000 U/I provides inputs for measuring mains voltage and mains current. ● Voltage measurement Either the supplied line-to-line voltage or the star voltage is measured (parameterizable) The rms effective value is calculated from the measured values. ●...

  • Page 29: Pm4000 Temperature

    System overview 3.6 I/O modules 3.6.3 PM4000 Temperature Function I/O module temperature for HCS Central Interface Module (CIM). ● Four measuring inputs for temperature in two-wire technology or two measuring inputs for temperature in four-wire technology. ● Four analog inputs for 0 mA to 20 mA The measured values are transferred via the fieldbus and can be evaluated and further processed by the user.

  • Page 30: Em4315 Expansion Module

    System overview 3.7 EM4315 expansion module EM4315 expansion module 3.7.1 Design Function In the basic configuration with one CIM, a maximum of 8 POM4320 or 6 POM4320 Highend can be operated. An EM4315 expansion module enables operation of up to 8 additional POM4320 or 6 POM4320 Highend is possible.

  • Page 31: Application Planning

    Siemens AG. SIPLUS HCS4300 PROFINET/PROFIBUS DP...

  • Page 32: Scope Of Delivery

    Application planning 4.3 Scope of delivery Scope of delivery Depending on the components ordered, the scope of delivery includes: Component Included in the scope of supply HCS4300 CIM CD with license information (CIM PROFINET) • 1 plug connector, 2-pin • Compact operating instructions •...

  • Page 33: Installation Location

    Application planning 4.4 Installation location Installation location Installation location requirements Note Installation in control cabinet/device connection box The SIPLUS HCS4300 heating control system is intended for installation in a control cabinet or a device connection box. • In these cases, only the LEDs on the front of the device will remain visible during commissioning.
  • Page 34 Application planning 4.4 Installation location Overvoltage protection 24 V DC power supply NOTICE Damage to the device Inadequately dimensioned overvoltage protection can result in severe damage to the device. Always ensure, therefore, that the overvoltage protection is adequate (see section Connect 24 V DC power supply (Page 55)).
  • Page 35 (see Technical specifications (Page 163)) for each POM. Therefore, we recommend you to have Siemens AG measure radiation sources with a high inrush current In this regard, read the information about using Category AC 3 contactors (see Connecting the three-phase line supply (Page 57)).

  • Page 36: Pom4320 Power Rating

    Application planning 4.5 POM4320 power rating POM4320 power rating POM4320 IEC power rating Figure 4-1 POM4320 IEC power rating SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...
  • Page 37 Application planning 4.5 POM4320 power rating Power rating POM4320 UL Figure 4-2 POM4320 UL power rating SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...

  • Page 38: Power Rating Of The Pom4320 Highend

    Application planning 4.6 Power rating of the POM4320 Highend Power rating of the POM4320 Highend Power rating of the POM4320 Highend Figure 4-3 Power rating of the POM4320 Highend depending on ambient temperature and line voltage SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...
  • Page 39 Application planning 4.6 Power rating of the POM4320 Highend Example You can find the power ratings for the example in section POM4320 Highend for wall mounting (Page 40), section "Connecting between phase and phase (400/480 V), single connection of outputs". ●...

  • Page 40: Pom4320 Highend Power Rating

    Application planning 4.7 POM4320 Highend power rating POM4320 Highend power rating 4.7.1 POM4320 Highend for busbar adapter Connection between phase and phase (400 V/480 V), single connection of outputs Table 4- 1 POM4320 Highend for busbar adapter. connection between phase and phase (400 V/480 V), single connection of outputs Line voltage Incoming fuse...
  • Page 41 Application planning 4.7 POM4320 Highend power rating Connection between phase and phase (400 V/480 V), parallel connection of outputs Table 4- 2 POM4320 Highend for busbar adapter. connection between phase and phase (400 V/480 V), parallel connection of outputs Line voltage Incoming fuse 400 V and 480 V Internal, IEC...

  • Page 42: Pom4320 Highend For Wall Mounting

    Application planning 4.7 POM4320 Highend power rating 4.7.2 POM4320 Highend for wall mounting Connection between phase and phase (400 V/480 V), single connection of outputs Table 4- 4 POM4320 Highend for wall mounting, connection between phase and phase (400 V/480 V), single connection of outputs Line voltage Incoming fuse 400 V and 480 V...
  • Page 43 Application planning 4.7 POM4320 Highend power rating Connection between phase and phase (400 V/480 V), parallel connection of outputs Table 4- 5 POM4320 Highend for wall mounting, connection between phase and phase (400 V/480 V), parallel connection of outputs Line voltage Incoming fuse 400 V and 480 V Internal,...
  • Page 44 Application planning 4.7 POM4320 Highend power rating SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...

  • Page 45: Installing/Mounting

    Installing/mounting Requirements Safety guidelines WARNING Hazardous voltages on the heating control system Can cause death, serious injury or damage to property Before starting installation or connection work on the HCS4300 heating control system, you must switch off the heating control system and secure it from being switched on again. SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...

  • Page 46: Installing The Power Output Module (Pom)

    Busbar system The mains infeed for the power output module is connected via a 3-phase busbar system. These include the following busbar systems: ● Siemens AG, SENTRON 60 mm ● Wöhner GmbH & Co. KG, 60 mm EQUES WARNING Dangerous voltages on the busbar system Can cause death, serious injury or damage to property Dangerous voltages can be present on the busbar system.

  • Page 47: Adjusting The Busbar Adapter

    Installing/mounting 5.2 Installing the Power Output Module (POM) 5.2.1.2 Adjusting the busbar adapter Tool You need a Phillips screwdriver, size 0.6 x 3.5 mm. Adjusting the busbar adapter to the thickness of the busbar The busbar adapter of the POM can be adjusted for the following busbar thicknesses: ●...
  • Page 48 Installing/mounting 5.2 Installing the Power Output Module (POM) Proceed as follows for each of the four fastening blocks: Steps Use the screwdriver to push out the fas- ① tening block Position the mounting block according to the rail thickness at 5 mm or 10 mm. Push the mounting block inwards until it clicks into place.

  • Page 49: Mounting The Pom (Busbar Adapter)

    Installing/mounting 5.2 Installing the Power Output Module (POM) 5.2.1.3 Mounting the POM (busbar adapter) The mounting of the POM on the busbar is carried out without the need for tools via the POM busbar adapter. Installing the POM Figure 5-1 Installing the POM Steps ①...

  • Page 50: Panel Mounting

    Installing/mounting 5.2 Installing the Power Output Module (POM) 5.2.2 Panel mounting 5.2.2.1 POM mounting (panel mounting) Installing the Power Output Modul (POM) 1. Predrill the holes in the rear panel for mounting. The required hole spacing is shown in the diagram below. 2.

  • Page 51: Installing The Central Interface Module

    Installing/mounting 5.3 Installing the Central Interface Module Installing the Central Interface Module Tool You will need a Torx T10 screwdriver. Mounting the Central Interface Module (CIM) The CIM is screwed directly onto the POM. The mounting procedure is described below: Figure 5-3 Mounting the CIM Steps...

  • Page 52: Installing The Em4315 Expansion Module

    Installing/mounting 5.4 Installing the EM4315 expansion module Installing the EM4315 expansion module Tool You will need a Torx T10 screwdriver. Installing the EM4315 expansion module Proceed as described in Section Installing the Central Interface Module (Page 49). SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...

  • Page 53: Installing The I/O Module (Pm)

    Installing/mounting 5.5 Installing the I/O module (PM) Installing the I/O module (PM) The CIM is equipped with a receptacle for one I/O module. Note The I/O module may only be inserted or removed when the power is off. Tool You will need a Torx T8 screwdriver. Installing an I/O module The steps for mounting an I/O module are described below: Figure 5-4...
  • Page 54 Installing/mounting 5.5 Installing the I/O module (PM) SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...

  • Page 55: Wiring

    Wiring Safety instructions and guidelines Safety instruction WARNING Hazardous voltages from the mains power input or heating element feeder cables Will cause death, serious injury or damage to property Dangerous voltages might be present on mains from the supply and to heating elements. Before work starts on connecting the HCS4300 heating control system, the mains and heating element lines must be disconnected and secured against being switched on again.

  • Page 56: Connecting The Protective Conductor

    Wiring 6.2 Connecting the protective conductor Connection requirements ● The device is installed. ● The mains supply is disconnected at the installation location of the device and secured against secured against reconnection. ● The mains voltage is secured by an easily accessible isolating mechanism. It is recommended that the external isolating mechanism is located close to the device.

  • Page 57: Connecting Profinet And Profibus Fieldbus

    Wiring 6.3 Connecting PROFINET and PROFIBUS fieldbus Connecting PROFINET and PROFIBUS fieldbus Connecting PROFINET CIM PROFINET connection X1 / X2 Connect X1 / X2 to the higher-level controller and/or the next PROFINET device using an Ethernet cable according to the PROFINET specification.
  • Page 58 Wiring 6.4 Connect 24 V DC power supply Design of the 24 V DC power supply You can determine the design of the 24 V DC power supply using the following calculation formula: Minimum power = 3 W + (number of POM4320 • 8 W) + (number of POM4320 Highends • 10 W) + (number of I/O modules •...

  • Page 59: Connecting The Heating Elements And Three-Phase Line Supply

    Wiring 6.5 Connecting the heating elements and three-phase line supply Connecting the heating elements and three-phase line supply 6.5.1 Connecting the three-phase line supply In the case of POM4320 for busbar mounting, the network infeed is via a 3-phase busbar system.

  • Page 60: Connecting Heating Elements

    Wiring 6.5 Connecting the heating elements and three-phase line supply 6.5.2 Connecting heating elements Connecting heating elements to the POM4320 Heating elements are connected to the POM using six 3-pole connectors. Note The connected loads, e.g. heating elements, must not exceed the permissible line current of ≤...
  • Page 61 Wiring 6.5 Connecting the heating elements and three-phase line supply Connecting heating elements to the POM4320 Highend Note The connected loads, e.g. heating elements, must not exceed the permissible line current: • Busbar mounting ≤ 83 A • Wall mounting ≤ 105 A •...

  • Page 62: Block Diagram Pom4320

    Wiring 6.6 Block diagram POM4320 Block diagram POM4320 Block diagram POM4320 The figure below shows the main connections between the HCS4300 heating controller and the main supply and heating elements. The power outputs are protected internally with two fuses per power output. Figure 6-2 POM4320 power outputs SIPLUS HCS4300 PROFINET/PROFIBUS DP...

  • Page 63: Block Diagrams Pom4320 Highend

    Wiring 6.7 Block diagrams POM4320 Highend Block diagrams POM4320 Highend 6.7.1 Overview of connection types The following connection types are available for the POM4320 Highend: Connection between phase and phase, 400/480 V ● Single connection of outputs, all fuses internal ●...

  • Page 64: Connection Between Phase And Phase (400/480 V)

    Wiring 6.7 Block diagrams POM4320 Highend 6.7.2 Connection between phase and phase (400/480 V) Single connection of outputs, all fuses internal Figure 6-3 POM4320 Highend – connection between phase and phase: Single connection of outputs, all fuses internal SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...
  • Page 65 Wiring 6.7 Block diagrams POM4320 Highend Single connection of outputs, external incoming fuses Figure 6-4 POM4320 Highend – connection between phase and phase: Single connection of outputs, external incoming fuses SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...
  • Page 66 Wiring 6.7 Block diagrams POM4320 Highend Single connection of outputs, 2-pin connection For 2-pin switching of the outputs, the loads must be switched via the power semiconductors from two channels. This has the following advantage: In case of a breakdown of the depletion layer of one of the two main power semiconductors (short-circuit), operation is still possible or the load can be turned off.
  • Page 67 Wiring 6.7 Block diagrams POM4320 Highend Single connection of outputs, closed delta Figure 6-6 POM4320 Highend – connection between phase and phase: Single connection of outputs, closed delta SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...
  • Page 68 Wiring 6.7 Block diagrams POM4320 Highend Parallel connection of outputs with jumpers, 1 internal incoming fuse, ≤ 50 A Jumper plug for parallel connection Figure 6-7 POM4320 Highend – connection between phase and phase: Parallel connection of outputs with jumpers, 1 internal incoming fuse, ≤ 50 A SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...
  • Page 69 Wiring 6.7 Block diagrams POM4320 Highend Parallel connection of outputs with jumpers, 2 internal incoming fuses, same nominal value for both fuses Two 32 A fuses are permissible for the following block diagram. Jumper plug for parallel connection Figure 6-8 POM4320 Highend –...
  • Page 70 Wiring 6.7 Block diagrams POM4320 Highend Parallel connection of outputs with jumpers, external incoming fuses Jumper plug for parallel connection Figure 6-9 POM4320 Highend – connection between phase and phase: Parallel connection of outputs with jumpers, external incoming fuses SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...
  • Page 71 Wiring 6.7 Block diagrams POM4320 Highend Parallel connection of outputs with jumpers, closed delta Jumper plug for parallel connection Figure 6-10 POM4320 Highend – connection between phase and phase: Parallel connection of outputs with jumpers, closed delta SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...

  • Page 72: Connection Between Phase And Neutral Conductor (230/277 V)

    Wiring 6.7 Block diagrams POM4320 Highend 6.7.3 Connection between phase and neutral conductor (230/277 V) Single connection of outputs Figure 6-11 POM4320 - connection between phase and neutral conductor Single connection of outputs SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...
  • Page 73 Wiring 6.7 Block diagrams POM4320 Highend Parallel connection of outputs with jumpers Jumper plug for parallel connection Figure 6-12 POM4320 Highend – connection between phase and neutral conductor: Parallel connection of outputs with jumpers SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...

  • Page 74: Connecting System Interfaces

    Wiring 6.8 Connecting system interfaces Connecting system interfaces Connecting system interfaces (front) System interface CIM or EM4315 to POM Attach the connecting cable between the CIM / ① EM4315 and POM . You can operate up to 8 POM4320 or 6 POM4320 Highend at a CIM / EM4315.
  • Page 75 Wiring 6.8 Connecting system interfaces Cable length of connecting cable Note The total length of all connecting cables per segment at the system interface of the CIM4310 and EM4315 must be ≤ 3 m. The following figure shows cable lengths which correspond to the permissible total length ≤...

  • Page 76: Connecting I/O Modules

    Wiring 6.9 Connecting I/O modules Connecting I/O modules 6.9.1 PM4000 DI/DO Connecting the digital inputs/outputs The connection is made by means of two 18-pin plug connectors of the PM4000 DI/DO. Figure 6-13 PM4000 DI/DO pin assignment Note The connection cables are to be shielded if longer than 30 m. SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...
  • Page 77 Wiring 6.9 Connecting I/O modules For each connector, one pin each is available for the connection or the reintroduction of the 24 V supply voltage and the 0 V supply voltage. All 24 V and GND pins of both connectors are respectively connected so that, with consideration to the maximum current, a looping- through of the supply voltage is possible (daisy chain).

  • Page 78: Pm4000 U/I

    Wiring 6.9 Connecting I/O modules 6.9.2 PM4000 U/I Connecting line measurement inputs Connecting to mains power is done via the 8-pin plug-in connector X1 of the PM4000 U/I. Connecting to mains voltage is done via the 6-pin plug-in connector X2 of the PM4000 U/I. WARNING Voltage hazards Danger to life...
  • Page 79 Wiring 6.9 Connecting I/O modules X1: Current measurement 8-pin connector with spring-loaded connection and interlock. The mating connectors are included in the scope of supply. Assignment I1 - I1 + I2 - I2 + I3 - I3 + Reserved Reserved Note The connection cable for the current measurement must not be longer than 30 m.

  • Page 80: Pm4000 Temperature

    Wiring 6.9 Connecting I/O modules 6.9.3 PM4000 Temperature Connecting the measurement inputs The analog inputs 0...20 mA are connected by means of the 8-pin plug connector X1 of the PM4000 Temperature. The measurement inputs for temperature are connected by means of the 8-pin plug connector X2 of the PM4000 Temperature.
  • Page 81 Wiring 6.9 Connecting I/O modules X2: Temperature measuring inputs 8-pin connector with spring-loaded connection. The mating connectors are included in the scope of supply. 2-wire measurement Assignment Temperature channel 1 - Temperature channel 1 + Temperature channel 2 - Temperature channel 2 + Temperature channel 3 - Temperature channel 3 + Temperature channel 4 -...
  • Page 82 Wiring 6.9 Connecting I/O modules SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...

  • Page 83: Commissioning

    Commissioning Requirements Before commissioning starts, the system components must be installed and wired up. The following is necessary: ● A SIMATIC S7 CPU / SIMOTION with PROFINET/PROFIBUS interface ● A SIPLUS HCS4300 heating control system, comprising one central interface module (CIM) and at least one power output module (POM).

  • Page 84: Insulation Test

    Commissioning 7.3 Insulation test Insulation test Because of the protective impedances in the device, the isolation resistance of a device of each phase to ground with an open load is around 124 kΩ and around 70 kΩ with connected heating loads. These values must be taken into account during the insulation test on the system.

  • Page 85: Configuring/Programming

    The GSDML file "GSDML-V2.34-Siemens-002A-HCS4300- " can be downloaded from the Siemens Service&Support area (http://www.siemens.com/automation/service&support). If a non-Siemens PROFINET controller is used, install the GSDML file as described in the manufacturer's instructions. Integrating the HCS4300 into the PROFIBUS configuration Procedure with SIMATIC S7 If the hardware catalog of your configuration software does not feature the HCS4300 yet, it can be integrated by installing the GSD file.

  • Page 86: Device/Hardware Configuration In The Tia Portal

    Configuring/Programming 8.3 Device/hardware configuration in the TIA Portal Device/hardware configuration in the TIA Portal 8.3.1 PROFINET device configuration Device configuration In the case of PROFINET, the structure of the hardware is mirrored in the TIA device configuration: POM 1 POM 2 POM 3 Last POM Slot number...

  • Page 87: Profibus Device Configuration

    Configuring/Programming 8.3 Device/hardware configuration in the TIA Portal 8.3.2 PROFIBUS device configuration Device configuration In the case of PROFIBUS, the structure of the hardware in the device configuration is as follows: Slot POM 1 POM 2 POM 3 … Last Number …...

  • Page 88: Configuration Parameters

    Configuring/Programming 8.3 Device/hardware configuration in the TIA Portal 8.3.3 Configuration parameters 8.3.3.1 CIM / POM configuration parameters The configuration parameters are directly assigned to the respective module and are set during device configuration. The transfer is performed automatically upon start-up and during re-parameterization.
  • Page 89 Configuring/Programming 8.3 Device/hardware configuration in the TIA Portal Configuration parameters POM4320 Highend Description Value range Control type Half-wave control (default) • (setting once per POM) Half-wave control with soft start variant 1 • Half-wave control with soft start variant 2 •...
  • Page 90 Configuring/Programming 8.3 Device/hardware configuration in the TIA Portal Description Value range Total power rating (setting per channel) • 500 W to 28,800 W Maximum permitted deviation from 100 W to 8,000 W • total power (setting per channel) Note Scaling the total power for parallel connection of loads •...

  • Page 91: Configuration Parameters For I/O Modules

    Configuring/Programming 8.3 Device/hardware configuration in the TIA Portal 8.3.3.2 Configuration parameters for I/O modules The configuration parameters are directly assigned to the respective I/O modules and are set during device configuration. They are transferred on start-up and during re-parameterization. Configuration parameters PM4000 temperature Description Value range Analog channel 1 measuring range...
  • Page 92 Configuring/Programming 8.3 Device/hardware configuration in the TIA Portal Configuration parameters PM4000 DI/DO Description Value range Digital channel 9 Input (default) • … Output • Digital channel 16 Output 1 Response to errors Shutdown (default) • … Keep last value • Output 16 Response to errors Switching on •...

  • Page 93: Software Tools For Commissioning Support

    Configuring/Programming 8.4 Software tools for commissioning support Software tools for commissioning support 8.4.1 Overview of tools for commissioning support Listed below are the tools that can provide support with configuration and commissioning. SIMATIC WinCC A library in TIA Portal for SIMATIC WinCC is available for integration in an HMI system. This library contains a specific number of channels and fields;...
  • Page 94 Configuring/Programming 8.4 Software tools for commissioning support PRONETA SIEMENS PRONETA PC-based software tool that is provided free-of-charge, which simplifies the commissioning of PROFINET systems by performing the following tasks: ● Topology overview that automatically scans PROFINET and displays all connected components.

  • Page 95: Configuration Control

    Configuring/Programming 8.5 Configuration control Configuration control 8.5.1 Configuration control Introduction Configuration control (option handling) is used to operate various standard machine configuration levels in one project without changing the configuration or the user program. Operating principle of configuration control You can use the configuration control to operate different expansion levels of a series machine with a single configuration of the HCS.

  • Page 96: Configuring

    Configuring/Programming 8.5 Configuration control Procedure To set up the configuration control, follow these steps: Step Procedure See section Enable configuration control in STEP 7 Configuring (Page 94) Create control data record Control data record (Page 95) Transfer control data record Transferring the control data record in the startup program of the CPU (Page 98) 8.5.2...

  • Page 97: Control Data Record

    Configuring/Programming 8.5 Configuration control 8.5.3.2 Control data record Operating principle You define a control data record 196 V1.0, which includes a slot assignment for the configuration control of an HSC. The control data record can also be read back. The control data record is only processed with configured configuration control; otherwise it is rejected.
  • Page 98 Configuring/Programming 8.5 Configuration control Control data record The table below shows the structure of a control data record with explanations of the individual elements. The control data record can also be read back. Table 8- 2 Structure of the simplified control data record V1.0 Byte Element Code...

  • Page 99: Feedback Data Record

    Configuring/Programming 8.5 Configuration control 8.5.3.3 Feedback data record Operating principle The feedback data record informs you about the accuracy of the module assignment and gives you the option of detecting assignment errors in the control data record. The feedback data record is mapped via a separate data record 197 V2.0. The feedback data record is only processed with configured configuration control;...

  • Page 100: Transferring Control Data Record In The Startup Program Of The Cpu

    Configuring/Programming 8.5 Configuration control 8.5.3.4 Transferring control data record in the startup program of the CPU Required steps Transfer the created control data record 196 to the CIM using the WRREC (Write data record) instruction. To verify the configuration, the feedback data record 197 can be queried by the CIM with the RDREC instruction (read data).
  • Page 101 Configuring/Programming 8.5 Configuration control Parameters of the RDREC instruction Below, you will find explanations of individual parameters of the RDREC instruction which you must supply with specific values in the configuration control context. You can find additional information on the RDREC instruction in the STEP 7 online help. Hardware identifier INDEX Data record number: 197 (decimal)

  • Page 102: Behavior During Operation

    Configuring/Programming 8.5 Configuration control 8.5.3.5 Behavior during operation Response when modules are missing If modules are entered as not present in the control data record, the automation system behaves as follows: ● Any modules identified as not present in the control data record do not return any diagnostics.
  • Page 103 Configuring/Programming 8.5 Configuration control With configuration control, the following station options are derived from the station master: Station option with no PM Figure 8-3 Station option with no PM The associated control data record DS196 must be pre-assigned as follows: Byte Element Code...
  • Page 104 Configuring/Programming 8.5 Configuration control In an error-free case, the feedback data record DS197 contains the following entries: Byte Element Code Description Block length 4 + 50 Header Block ID Version Version Slot 1 of station master Module is actually not available Slot 2 of station master Module is actually available Slot 3 of station master...
  • Page 105 Configuring/Programming 8.5 Configuration control The associated control data record DS196 must be pre-assigned as follows: Byte Element Code Description Block length 4 + 25 Header Block ID Version Version Slot 1 of station master PM available Slot 2 of station master POM available Slot 3 of station master POM is not inserted in the station options...
  • Page 106 Configuring/Programming 8.5 Configuration control SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...

  • Page 107: Functions

    Functions Function overview The following table shows which functions are available for the various POM versions. Function POM4320 POM4320 Highend Half-wave control Phase control Defined soft start (fixed number of half-waves) Adaptive soft start Explicit power-on of the heater Time-delayed channel start-up Soft start during heating operation Channel control via setpoints Channel control via fields...

  • Page 108: Status And Actual Displays

    Functions 9.2 Status and actual displays Status and actual displays The following options are available to obtain information on the current status of the device, system or process: Operating state display via LEDs The LEDs on the control interface module (CIM) as well as on the power output module (POM) provide information about the current operating state of the device or the heating system.
  • Page 109 Functions 9.3 Power output control Principle of half-wave control The power outputs are controlled in half-waves: For each half-wave, the controller supplies On/Off information to the triac and this switches as specified. Figure 9-1 Half-wave control example: 33% and 66% The setpoints for controlling the power outputs lie within a value range of 0% to 100% (reference value: 100 half-waves).

  • Page 110: Phase Angle Control

    Functions 9.3 Power output control 9.3.2 Phase angle control The control mode phase control can be parameterized for controlling the heating elements. Compared to "zero-point switching", phase control has several advantages, such as even heat dissipation and prevention of flickering of emitters with low setpoints. This parameterization is performed for each POM and applies to all channels of the POM.

  • Page 111: Soft Starting Function

    Functions 9.3 Power output control 9.3.3 Soft starting function Operating principle Soft starting can be parameterized for activating the channels in order to control loads with a high inrush current. This parameterization is performed for each POM and applies to all channels of the POM.

  • Page 112: Switch On Heating

    Functions 9.3 Power output control The following soft start variants can be configured in order to adapt to the conditions of the application: Soft start Description variant Time-optimized variant of the soft start, enabling the heating elements to be warmed up very quickly.

  • Page 113: Soft Start During Heater Operation

    Functions 9.3 Power output control Time-delayed channel start-up To reduce the load on the supply system to a minimum, the power outputs are always switched on in sequence upon start-up. The sequence is as follows: The user has specified the field setpoints and the channel setpoints. The user activates the required operating mode The user switches the heating "On"...

  • Page 114: Channel Control Via Fields

    Functions 9.3 Power output control 9.3.7 Channel control via fields It is possible to control the channels via fields. For this, it is necessary to combine the channels into fields, and to assign setpoints for channels and fields. Operating modes The operating mode can be pre-selected via the cyclic data.

  • Page 115: Line Voltage Compensation

    Functions 9.3 Power output control 9.3.8 Line voltage compensation Line voltage compensation Line voltage compensation makes it possible to achieve a balanced output on the power outputs, even when the voltage deviates from standard values. The function can be switched on and off by the user.

  • Page 116: Power Control

    Functions 9.3 Power output control Non-parameterizable response The following events always result in deactivation of the power outputs: ● Overtemperature. ● Voltage not within in range from 360 V to 520 V ● Failure of the 24 V supply voltage on the CIM or POM ●...

  • Page 117: Parallel Connection Of Channels

    Functions 9.3 Power output control Output control with half-wave control For each channel, based on the power rating, a setpoint value for control is calculated and generated, as described in section Half-wave control (Page 106). The time basis for output control for 100 half-waves is: Every 100 half-waves, a new setpoint value is calculated and controlled.

  • Page 118: Digital Inputs/Outputs

    Functions 9.4 Digital inputs/outputs Digital inputs/outputs Note A PM4000 DI/DO must be available for the processing of digital inputs/outputs. No links of any kind to the functionality of the heating control are available. Digital outputs The PM4000 DI/DO provides 8 digital outputs that the user can control directly. What is more, 8 further digital outputs are available if no digital inputs are used (configurable).

  • Page 119: Recording Of Analog Measured Line Values

    Functions 9.5 Recording of analog measured line values Recording of analog measured line values Note For the recording of analog measured line values a PM4000 U/I must be available. No links of any kind are available to the functionality of the heating control system. Line current 3 inputs are available for recording of measured current values.

  • Page 120: Recording Of Analog Measured Values

    Functions 9.6 Recording of analog measured values Recording of analog measured values Note For the recording of analog measured values a PM4000 U/I Temperature must be available. No links of any kind to the functionality of the heating control are available. Analog inputs 0 mA to 20 mA Four inputs are available for recording of measured current values for a current measuring range of 0 mA to 20 mA.

  • Page 121: Monitoring Functions

    Functions 9.7 Monitoring functions Monitoring functions 9.7.1 Phase connection monitoring The line voltage connection is monitored as to whether or not all phases are connected. If at least one phase is missing, an error message is generated (see Fault reporting through diagnostics data (Page 146)) and heating stops.

  • Page 122: Line Supply Voltage Monitoring

    Functions 9.7 Monitoring functions 9.7.3 Line supply voltage monitoring The power output module (POM) can be operated in TN systems and TT systems. The permitted voltage range is: ● For "Connection between phase and phase" 360 V AC to 520 V AC ●...

  • Page 123: Temperature Monitoring

    Functions 9.7 Monitoring functions Frequency fault If the frequency of the phases is outside of the permissible range for multiple subsequent measurements (e.g. interferences over a long period of time), a frequency error is signaled to the user (see section Manufacturer-specific error codes (Page 141)). This error is a group error across all possible POMs.

  • Page 124: Power Channel Monitoring

    Functions 9.7 Monitoring functions 9.7.7 Power channel monitoring Power output diagnostics The Power Output Module has a diagnostics function to detect power output faults. In every half-wave, the status of the power output is requested and checked at a fixed point in time. The following faults are detected: Fault Description and special characteristics...

  • Page 125: Power Channel Monitoring For Loads Connected In Parallel

    Functions 9.7 Monitoring functions 9.7.8 Power channel monitoring for loads connected in parallel Diagnostics for loads connected in parallel If several loads are connected in parallel at one output, in addition to the aforementioned faults, the failure of at least one heating element can be detected. For this, the corresponding details on the total output power and permitted deviation from total power for the output must be entered (see section CIM / POM configuration parameters (Page 86)).

  • Page 126: Power Control Monitoring

    Functions 9.7 Monitoring functions Conditions for secure control of the channels NOTICE Physical damage can occur If the electric resistance through which the fault current flows exceeds twice the electric resistance of the load, the corresponding channel can no longer be correctly controlled. Therefore comply with the following condition for secure control of the channel: >...

  • Page 127: Communications

    Communications The information provided in the section "Communication" refers to Siemens SIMATIC S7 controllers, but this also applies to other controllers with PROFINET/PROFIBUS due to the standardized PROFINET/PROFIBUS communication. 10.1 Cyclic data exchange 10.1.1 Cyclic output data Cyclic data exchange between the heating control system and the S7 controller takes place via the process and /I/O address area of the CPU.
  • Page 128 Communications 10.1 Cyclic data exchange Cyclic output data for POM4320 Byte Meaning Power output 1 setpoint Power output 2 setpoint Power output 3 setpoint Power output 4 setpoint Power output 5 setpoint Power output 6 setpoint Power output 7 setpoint Power output 8 setpoint Power output 9 setpoint Cyclic output data for POM4320 Highend...
  • Page 129 Communications 10.1 Cyclic data exchange Cyclic output data for PM4000 temperature Byte Meaning 0, 1 Compensation temperature Cyclic output data for PM4000 DI/DO Byte Meaning Digital output 1 Digital output 2 Digital output 3 Digital output 4 Digital output 5 Digital output 6 Digital output 7 Digital output 8...

  • Page 130: Cyclic Input Data

    Communications 10.1 Cyclic data exchange 10.1.2 Cyclic input data Cyclic data exchange between the heating control system and the S7 controller takes place via the process and /I/O address area of the CPU. The cyclic data can be addressed in the S7 controller through the process image or I/O commands.
  • Page 131 Communications 10.1 Cyclic data exchange Cyclic input data for POM4320 Byte Meaning Power output 1 actual value Power output 2 actual value Power output 3 actual value Power output 4 actual value Power output 5 actual value Power output 6 actual value Power output 7 actual value Power output 8 actual value Power output 9 actual value...
  • Page 132 Communications 10.1 Cyclic data exchange Cyclic input data for CIM PM4000 temperature Byte Meaning 0, 1 Analog channel 1 2, 3 Analog channel 2 4, 5 Analog channel 3 6, 7 Analog channel 4 8, 9 Temperature channel 1 10, 11 Temperature channel 2 12, 13 Temperature channel 3...

  • Page 133: Acyclic Data Exchange

    Communications 10.2 Acyclic data exchange 10.2 Acyclic data exchange 10.2.1 Acyclic data exchange - Overview Addressing S7 has system function blocks for writing / reading this data. The following data is transferred for addressing: Index Dataset number TIA: Hardware identification of the hardware module (DP/PROFINET IO) •...

  • Page 134: Acyclic Output Data

    Communications 10.2 Acyclic data exchange 10.2.2 Acyclic output data Data record 100 "Field type 1" The data record describes an HCS function and addresses the HCS. Byte Meaning 0, 1 Start channel for field 1 2, 3 End channel for field 1 124, Start channel for field 32 126,...
  • Page 135 Communications 10.2 Acyclic data exchange Data record 101 to 132 "Field type 2" The data records describe an HCS function and address the HCS. Byte Meaning 0, 1 Number of channel 1 of field (data record number minus 100) 1, 2 Number of channel 2 of field (data record number minus 100) …...
  • Page 136 Communications 10.2 Acyclic data exchange Data record 151 "Standby field value" The data record describes an HCS function and addresses the HCS. Byte Meaning Setpoint for field 1 Setpoint for field 2 Setpoint for field 32 Definition is via an array [1 to 32] with one element of type "Byte". The field number corresponds to the array index.
  • Page 137 Communications 10.2 Acyclic data exchange Data record 160 "Control of internal fans" The data record describes an HCS function and addresses the HCS. Byte Meaning Control of internal fans 0: Temperature controlled internally (default) 1: All fans are switched on 1 to 7 Definition is via an element of the type "Byte".
  • Page 138 Communications 10.2 Acyclic data exchange Data record 2 "POM4320 Highend configuration data" The data record describes a function of the POM4320 Highend and addresses a POM. Byte Meaning 0, 1 Total power for channel 1 2, 3 Maximum permitted deviation from total power for channel 1 4, 5 Total power for channel 2 6, 7...

  • Page 139: Acyclic Input Data

    Communications 10.2 Acyclic data exchange 10.2.3 Acyclic input data The data records and values described in section "Acyclic output data (Page 132)" can also be read. Data record 100 "Field type 1" One data record of the maximum possible length (32 fields) is always returned. A non- assigned field is entered as channel number 0.
  • Page 140 Communications 10.2 Acyclic data exchange Data record 200 "Measured values" The data record describes an HCS function and addresses the HCS. Byte Meaning Data POM 1 Internal temperature Reserved 2, 3 Frequency with one decimal place 4, 5 Voltage measured value L1/L12 with one decimal place 6, 7 Voltage measured values L2/L23 with one decimal place 8, 9...
  • Page 141 Communications 10.2 Acyclic data exchange Data record 202 "Measured values for PM4000 U/I" The data record describes an HCS function and addresses the HCS. Byte Meaning 0, 1 Frequency with one decimal place 2, 3 Voltage measured value L1/L12 in [V] with one decimal place 4, 5 Measured voltage value L2/L23 in [V] with one decimal place 6, 7...

  • Page 142: Transfer Of Diagnostic Alarms To The Controller

    Communications 10.3 Transfer of diagnostic alarms to the controller Note For "2-pin connection between phase and phase" only the power measured values of the channels 1, 4 and 6 are relevant. For "Connection between phase and phase (closed delta)", only the measured values of channels 1 and 2 are relevant for current and power.

  • Page 143: Transferring Diagnostic Alarms To The Controller: Profibus

    Communications 10.3 Transfer of diagnostic alarms to the controller 10.3.2 Transferring diagnostic alarms to the controller: PROFIBUS Diagnostics alarms Diagnostic alarms are transferred as diagnostic interrupts. The PROFIBUS device identification number is required for identifying a diagnostic interrupt. The HCS4300 has the identification number 81C5h. The evaluation in SIMATIC is performed via I/O_FLT1 (OB82) and RALRM (SFB54).
  • Page 144 Communications 10.3 Transfer of diagnostic alarms to the controller Error codes POM Error code Description POM4320 POM4320 (hex) Highend 5101 Communication error on HCS bus ✓ ✓ 5104 Channel fault: ✓ ✓ Triac breakdown 5105 Channel fault: ✓ ✓ Triac has high resistance •...
  • Page 145 Communications 10.3 Transfer of diagnostic alarms to the controller Special features of POM4320 Highend Parallel connection of channels Error Meaning Description code 5106 K1, K3 or K5 One or both incoming fuses Channel fault: are defective Incoming fuse defective K2, K4 or K6 –...
  • Page 146 Communications 10.3 Transfer of diagnostic alarms to the controller PM error codes Error code Description PM DI/DO PM U/I (hex) Temperature 0001 Short-circuit – ✓ – 0006 Wire break ✓ ✓ – 0007 Measurement range, high limit exceeded ✓ – –...

  • Page 147: Process And System Messages, Error Handling

    Process and system messages, error handling 11.1 Central Interface Module (CIM) The device has 3 LEDs on the front: The LEDs shows information about the operating state of the device or system. Meaning of LEDs READY HEATING ERROR Description green yellow Power OFF, device switched off Initialization: The LED flashes until the HCS is detected and...

  • Page 148: Power Output Module (Pom)

    Process and system messages, error handling 11.2 Power Output Module (POM) 11.2 Power Output Module (POM) 11.2.1 LED operating display for POM The device has 3 LEDs on the front: The LEDs provide information about the operating mode of the device/system. Meaning of LEDs READY HEATING...
  • Page 149 5118 Channel fault: Check heating element • Fault current too high 5119 Channel fault: Check heating element and, if needed, have • Adaptive soft start cannot be looked at by Siemens ended SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...

  • Page 150: I/O Modules

    Process and system messages, error handling 11.3 I/O modules 11.3 I/O modules LED status display The I/O module has 2 LEDs on the front. The LEDs provide information about the operating state of the device or system. Meaning of LEDs ERROR Meaning green...

  • Page 151: Servicing And Maintenance

    Firmware update via PC tool If required, a PC tool and the necessary update files for updating the firmware are available to you at Customer Support (https://support.industry.siemens.com/cs/start?lc=en-WW). Note The PC tool does not have its own access protection against unauthorized use. Ensure that it cannot be used by unauthorized persons.
  • Page 152 HCS4300. Firmware update via TIA Portal An update is possible as of TIA Portal V16. You can download the updates files from the Siemens Service&Support area (https://support.industry.siemens.com/cs/start?lc=en-WW). See also SHB_ET200SP (https://support.industry.siemens.com/cs/ww/en/view/58649293)

  • Page 153: Profibus Firmware Update

    Servicing and maintenance 12.2 Firmware update 12.2.2 PROFIBUS firmware update Delivery condition The current firmware version is already loaded on the module when the HCS4300 is shipped. Firmware update via PC tool If required, a PC tool and the necessary update files for updating the firmware are available to you at Customer Support .

  • Page 154: Fuse Replacement

    Servicing and maintenance 12.3 Fuse replacement 12.3 Fuse replacement Safety guidelines WARNING Voltage hazards Can cause death or serious injury • The fuse board must only be disconnected and connected in the de-energized state. • Before changing a fuse, you must isolate the load circuit from the supply and secure it against switching on again.
  • Page 155 Servicing and maintenance 12.3 Fuse replacement Proceed as follows to remove it: Figure 12-1 Removing the fuse board Steps ① Loosen the two screws on the top and bottom of the fuse module ② Unlatch retainer ③ Remove board Place board on an ESD-compatible surface SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...
  • Page 156 Servicing and maintenance 12.3 Fuse replacement Position of fuses on the fuse board The example in the following figure shows the arrangement of the fuses for the POM4320. Figure 12-2 POM4320 position of fuses on the fuse board The assignment of the fuses is shown in the block diagram for the interconnection used. The fuses are marked on the printed circuit board.
  • Page 157 Servicing and maintenance 12.3 Fuse replacement Replacing a fuse Remove the defective fuse Insert the new fuse Re-installing the fuse board Proceed as follows: Steps Place board in the guides Push board in as far as the stop CAUTION: During insertion, ensure that none of the components on the soldered side of the board are damaged.

  • Page 158: Replace Fan

    Servicing and maintenance 12.4 Replace fan 12.4 Replace fan Requirements WARNING Electric shock hazard The device is energized. Before you begin to replace components, you must: • Disconnect the power supply of the busbar system and secure it against reclosing. •...
  • Page 159 Servicing and maintenance 12.4 Replace fan Procedure for removing the fan ① Remove the four plastic rivets of the fan grille. Use a screwdriver Remove the fan grille ② Remove the two plastic rivets of the fan (proceed as for fan grille). ③...

  • Page 160: Replacing The Power Output Module (Pom)

    Servicing and maintenance 12.5 Replacing the Power Output Module (POM) 12.5 Replacing the Power Output Module (POM) Requirements ● The busbar system or the mains supply is disconnected at the mounting location of the device and secured against reconnection. ● Disconnect the 24 V DC voltage supply and secure it against reconnection. Tool ●...
  • Page 161 Servicing and maintenance 12.5 Replacing the Power Output Module (POM) Steps ① From the front, insert a screwdriver in the opening in the busbar adapter . The button on top of the busbar adapter must snap upwards. ② ③ Remove the busbar adapter by first pushing it upwards , and then pulling it forwards Removing the POM (panel mounting) Remove the four screws that secure the module to the rear panel.

  • Page 162: Replacing The Central Interface Module (Cim)

    Servicing and maintenance 12.6 Replacing the Central Interface Module (CIM) 12.6 Replacing the Central Interface Module (CIM) Requirements ● The AC power supply is disconnected from the supply at the mounting location of the device and secured against switching on again. ●...

  • Page 163: Replacing An I/O Module

    Servicing and maintenance 12.7 Replacing an I/O module 12.7 Replacing an I/O module Requirement ● The AC power supply must be disconnected from the supply at the mounting location of the device and secured against switching on again. ● The 24 V DC supply voltage must be disconnected. Preparations Remove all connectors from the PM before dismantling the I/O module.

  • Page 164: Recycling And Disposal

    Servicing and maintenance 12.8 Recycling and disposal ① 1. Undo the two fixing screws on the PM ② 2. Release the PM using the ejector lever and pull PM out 3. Place board on an ESD-compatible surface 12.8 Recycling and disposal Note The POM and CIM modules of the HCS4300 heating control system fulfill the requirements of RoHS-II and REACH.

  • Page 165: Technical Specifications

    Technical specifications 13.1 Technical specifications for CIM Article number 6BK1943-1AA00-0AA0 6BK1943-1BA00-0AA0 General information Product type designation CIM4310 PROFINET CIM4310 PROFIBUS Installation type/mounting Mounting type Screw mounting to POM Mounting position vertical Type of ventilation Forced ventilation Supply voltage Type of supply voltage Rated value (DC) 24 V Relative negative tolerance...
  • Page 166 Technical specifications 13.1 Technical specifications for CIM Article number 6BK1943-1AA00-0AA0 6BK1943-1BA00-0AA0 Interfaces Interfaces/bus type PROFINET IO PROFIBUS DP PROFIBUS DP 12 Mbit/s Transmission rate, max. • 9-pin sub D socket Design of electrical connection of • PROFIBUS interface Supports protocol for PROFINET IO 100 Mbit/s Transmission rate, max.
  • Page 167 Technical specifications 13.1 Technical specifications for CIM Article number 6BK1943-1AA00-0AA0 6BK1943-1BA00-0AA0 Ambient conditions Ambient temperature during operation 0 °C min. • 55 °C max. • Ambient temperature during stor- age/transportation -25 °C Storage, min. • 70 °C Storage, max. • -25 °C Transportation, min.

  • Page 168: Technical Specifications Pom4320

    Technical specifications 13.2 Technical Specifications POM4320 13.2 Technical Specifications POM4320 Technical specifications of POM4320 busbar mounting (-0AA2) Article number 6BK1943-2AA00-0AA2 6BK1943-2BA00-0AA2 General information Product type designation POM4320 BUSBAR POM4320 BUSBAR MOUNTING (IEC) MOUNTING (UL) Installation type/mounting Mounting type Busbar mounting Mounting position vertical Type of ventilation...
  • Page 169 Technical specifications 13.2 Technical Specifications POM4320 Article number 6BK1943-2AA00-0AA2 6BK1943-2BA00-0AA2 Power electronics Type of load Ohmic load Type of control of the heating elements Half-wave control, phase control and soft start Power capacity, max. 57.6 kW; At 400 V AC 64.8 kW;...
  • Page 170 Technical specifications 13.2 Technical Specifications POM4320 Article number 6BK1943-2AA00-0AA2 6BK1943-2BA00-0AA2 Connection method Connector, 3-pole with spring-loaded connection Design of electrical connection at • output for heating and fan 1x (0.2 ... 10 mm²) – Connectable conductor cross- sections, solid 1x (0.25 ... 6 mm²) –...
  • Page 171 Technical specifications 13.2 Technical Specifications POM4320 Article number 6BK1943-2AA00-0AA2 6BK1943-2BA00-0AA2 Integrated Functions Monitoring functions Temperature monitoring • NTC thermistor Type of temperature monitoring • Measuring functions Voltage measurement • Current measurement • Fault current detection • Potential separation Design of electrical isolation Optocoupler and/or protective impedance between main circuit and PELV between the outputs...
  • Page 172 Technical specifications 13.2 Technical Specifications POM4320 Article number 6BK1943-2AA00-0AA2 6BK1943-2BA00-0AA2 Ambient conditions Ambient temperature during operation 0 °C min. • 55 °C max. • Ambient temperature during stor- age/transportation -25 °C Storage, min. • 70 °C Storage, max. • -25 °C Transportation, min.
  • Page 173 Technical specifications 13.2 Technical Specifications POM4320 Technical specifications of POM4320 rear panel mounting (-0AA2) Article number 6BK1943-2CA00-0AA2 6BK1943-2DA00-0AA2 General information Product type designation POM4320 rear panel POM4320 rear panel mounting (IEC) mounting (UL) Installation type/mounting Mounting type Backplane mounting Mounting position vertical Type of ventilation Self-ventilation...
  • Page 174 Technical specifications 13.2 Technical Specifications POM4320 Article number 6BK1943-2CA00-0AA2 6BK1943-2DA00-0AA2 Power electronics Type of load Ohmic load Type of control of the heating elements Half-wave control, phase control and soft start Power capacity, max. 57.6 kW; At 400 V AC 64.8 kW;...
  • Page 175 Technical specifications 13.2 Technical Specifications POM4320 Article number 6BK1943-2CA00-0AA2 6BK1943-2DA00-0AA2 Connection method Connector, 3-pole with spring-loaded connection Design of electrical connection at • output for heating and fan 1x (0.2 ... 10 mm²) – Connectable conductor cross- sections, solid 1x (0.25 ... 6 mm²) –...
  • Page 176 Technical specifications 13.2 Technical Specifications POM4320 Article number 6BK1943-2CA00-0AA2 6BK1943-2DA00-0AA2 Integrated Functions Monitoring functions Temperature monitoring • NTC thermistor Type of temperature monitoring • Measuring functions Voltage measurement • Current measurement • Fault current detection • Potential separation Design of electrical isolation Optocoupler and/or protective impedance between main circuit and PELV between the outputs...
  • Page 177 Technical specifications 13.2 Technical Specifications POM4320 Article number 6BK1943-2CA00-0AA2 6BK1943-2DA00-0AA2 Ambient conditions Ambient temperature during operation 0 °C min. • 55 °C max. • Ambient temperature during stor- age/transportation -25 °C Storage, min. • 70 °C Storage, max. • -25 °C Transportation, min.

  • Page 178: Technical Specifications Pom4320 Highend

    Technical specifications 13.3 Technical Specifications POM4320 Highend 13.3 Technical Specifications POM4320 Highend Article number 6BK1943-2AH00-0AA0 6BK1943-2CH00-0AA0 General information Product type designation POM4320 Highend Installation type/mounting Mounting type Busbar mounting Backplane mounting Mounting position vertical Type of ventilation Self-ventilation Supply voltage Type of supply voltage Rated value (AC) 230 V...
  • Page 179 Technical specifications 13.3 Technical Specifications POM4320 Highend Article number 6BK1943-2AH00-0AA0 6BK1943-2CH00-0AA0 Input voltage Design of the power supply Power supply via CIM Power Active power input, max. 10 W Power electronics Type of load Ohmic load Type of control of the heating elements Phase control •...
  • Page 180 Technical specifications 13.3 Technical Specifications POM4320 Highend Article number 6BK1943-2AH00-0AA0 6BK1943-2CH00-0AA0 Heating power 6; Possible parallel switching of 2 outputs Number of digital outputs • Number of heating elements per • output, max. 230 V Output voltage for heating power •...
  • Page 181 Technical specifications 13.3 Technical Specifications POM4320 Highend Article number 6BK1943-2AH00-0AA0 6BK1943-2CH00-0AA0 Interrupts/diagnostics/status information Number of status displays LED status display LED green = ready, LED yellow = heating on/off, LED red = error display, LED red = error for each channel Diagnostics function Voltage and current diagnosis Diagnostic messages...
  • Page 182 Technical specifications 13.3 Technical Specifications POM4320 Highend Article number 6BK1943-2AH00-0AA0 6BK1943-2CH00-0AA0 EMC interference emission Limit value in accordance with IEC 61000-6-4:2007 + A1:2011 Electrostatic discharge acc. to IEC 4 kV contact discharge / 8 kV air discharge 61000-4-2 Field-related interference acc. to IEC 10 V/m (80 ...
  • Page 183 Technical specifications 13.3 Technical Specifications POM4320 Highend Article number 6BK1943-2AH00-0AA0 6BK1943-2CH00-0AA0 Vibrations 10 ... 58 Hz / 0.075 mm, 58 ... 150 Hz / 1 g Vibration resistance during opera- • tion acc. to IEC 60068-2-6 5 ... 8.5 Hz / 3.5 mm, 8.5 ... 500 Hz / 1 g Vibration resistance during storage •...

  • Page 184: Technical Specifications For I/O Module

    Technical specifications 13.4 Technical specifications for I/O module 13.4 Technical specifications for I/O module PM4000 DI/DO Article number 6BK1900-0BA00-0AA0 General information Product type designation I/O4000 DI/DQ Installation type/mounting Mounting type Screw mounting to CIM Mounting position vertical Type of ventilation Forced ventilation Supply voltage Design of the power supply...
  • Page 185 Technical specifications 13.4 Technical specifications for I/O module Article number 6BK1900-0BA00-0AA0 Output current 500 mA for signal "1" permissible range, max. • Connection method 2x 18 pole connector with spring-loaded connec- Design of electrical connection at the digital • tion outputs 1x (0.2 ...
  • Page 186 Technical specifications 13.4 Technical specifications for I/O module Article number 6BK1900-0BA00-0AA0 Degree and class of protection IP degree of protection IP20 Standards, approvals, certificates Reference designation according to DIN EN 81346-2 Ambient conditions Ambient temperature during operation 0 °C min. •...
  • Page 187 Technical specifications 13.4 Technical specifications for I/O module PM4000 U/I Article number 6BK1900-0CA00-0AA0 General information Product type designation I/O4000 U/I Installation type/mounting Mounting type Screw mounting to CIM Mounting position vertical Type of ventilation Forced ventilation Supply voltage Design of the power supply Power supply via CIM Power Active power input, max.
  • Page 188 Technical specifications 13.4 Technical specifications for I/O module Article number 6BK1900-0CA00-0AA0 Measuring inputs for current – Current measurement range, min. – Current measurement range, max. 0.5 % – Relative measuring accuracy current 50 Hz – Operating frequency 1 60 Hz –...
  • Page 189 Technical specifications 13.4 Technical specifications for I/O module Article number 6BK1900-0CA00-0AA0 Ambient conditions Ambient temperature during operation 0 °C min. • 55 °C max. • Ambient temperature during stor- age/transportation -25 °C Storage, min. • 70 °C Storage, max. • -25 °C Transportation, min.
  • Page 190 Technical specifications 13.4 Technical specifications for I/O module PM4000 Temperature Article number 6BK1900-0AA00-0AA0 General information Product type designation I/O4000 Temperature Installation type/mounting Mounting type Screw mounting to CIM Mounting position vertical Type of ventilation Forced ventilation Supply voltage Design of the power supply Power supply via CIM Power Active power input, max.
  • Page 191 Technical specifications 13.4 Technical specifications for I/O module Article number 6BK1900-0AA00-0AA0 Errors/accuracies ±1 K Measuring accuracy • 0.05 %/°C Temperature drift per °C, typ. • 0.1 K/K Temperature offset per K, max. • Connection method 1x 8 pole connector with spring-loaded connec- Design of electrical connection for tempera- •...
  • Page 192 Technical specifications 13.4 Technical specifications for I/O module Article number 6BK1900-0AA00-0AA0 EMC interference emission Limit value in accordance with IEC 61000-6- 4:2007 + A1:2011 Electrostatic discharge acc. to IEC 61000-4-2 4 kV contact discharge / 8 kV air discharge Field-related interference acc. to IEC 61000-4- 10 V/m (80 ...
  • Page 193 Technical specifications 13.4 Technical specifications for I/O module Article number 6BK1900-0AA00-0AA0 Vibrations 10 ... 58 Hz / 0.075 mm, 58 ... 150 Hz / 1 g Vibration resistance during operation acc. • to IEC 60068-2-6 5 ... 8.5 Hz / 3.5 mm, 8.5 ... 500 Hz / 1 g Vibration resistance during storage acc.

  • Page 194: Technical Specifications For Em4315 Expansion Module

    Technical specifications 13.5 Technical specifications for EM4315 expansion module 13.5 Technical specifications for EM4315 expansion module Article number 6BK1943-1AA50-0AA0 General information Product type designation EM4315 Installation type/mounting Mounting type Screw mounting to POM Mounting position vertical Type of ventilation Forced ventilation Supply voltage Type of supply voltage Rated value (DC)
  • Page 195 Technical specifications 13.5 Technical specifications for EM4315 expansion module Article number 6BK1943-1AA50-0AA0 Isolation Overvoltage category Degree of pollution EMC interference emission Limit value in accordance with IEC 61000-6- 4:2007 + A1:2011 Electrostatic discharge acc. to IEC 61000-4-2 4 kV contact discharge / 8 kV air discharge Field-related interference acc.
  • Page 196 Technical specifications 13.5 Technical specifications for EM4315 expansion module Article number 6BK1943-1AA50-0AA0 Relative humidity 95 % Operation at 25 ℃, max. • 50 %; 95 % at 25 °C, decreasing linearly to 50 % Operation at 50 ℃, max. • at 50 °C Vibrations 10 ...

  • Page 197: Dimension Drawings

    Technical specifications 13.6 Dimension drawings 13.6 Dimension drawings Dimension drawing CIM4310 Figure 13-1 Dimension drawing CIM4310 Dimension drawing of POM4320 for busbar mounting Figure 13-2 Dimension drawing of POM4320 for busbar mounting SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...
  • Page 198 Technical specifications 13.6 Dimension drawings Dimension drawing of POM4320 for panel mounting Figure 13-3 Dimension drawing of POM4320 for panel mounting SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...
  • Page 199 Technical specifications 13.6 Dimension drawings Dimension drawing POM4320 Highend for busbar mounting Figure 13-4 Dimension drawing POM4320 Highend for busbar mounting SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...
  • Page 200 Technical specifications 13.6 Dimension drawings Dimension drawing POM4320 Highend for panel mounting Figure 13-5 Dimension drawing POM4320 Highend for panel mounting Dimension drawing for EM4315 expansion module Figure 13-6 Dimension drawing for EM4315 expansion module SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005...

  • Page 201: Appendix

    Appendix Certificates and approvals A.1.1 Certificates and approvals Note Approvals are only valid when marked on the product The specified approvals apply only when the corresponding mark is printed on the product. You can check which of the following approvals have been granted for your product by the markings on the type plate.

  • Page 202: Article Numbers For Spare Parts/Accessories

    Appendix A.2 Article numbers for spare parts/accessories Note for the manufacturers of machines This product is not a machine in the sense of the EC Machinery Directive. Therefore there is no declaration of conformity relating to the EC Machinery Directive 2006/42/EC for this product.

  • Page 203: Esd Guidelines

    Appendix A.3 ESD Guidelines Ordering data Single part Article No. Cable SIPLUS HCS4300 POM/POM 250 mm (10 units) 6BK1943-5BA00-0AA0 Cable SIPLUS HCS4200/4300 1000 mm (10 units) 6BK1943-5CA00-0AA0 Cable SIPLUS HCS4300 POM/POM 1500 mm (5 units) 6BK1943-5DA00-0AA0 HCS connector set 3-pin, POM4320/POM4220 Lowend (10 units) 6BK1943-6AA00-0AA0 HCS connector set for POM4320 Highend (9 units) 6BK1943-6FA00-0AA0...
  • Page 204 Appendix A.3 ESD Guidelines Electrostatic charging Anyone who is not connected to the electrical potential of their surroundings can be electrostatically charged. The figure below shows the maximum electrostatic voltage which may build up on a person coming into contact with the materials indicated. These values correspond to IEC 801-2 specifications.

  • Page 205: Service & Support

    A.4 Service & Support Service & Support Contacts Please talk to your Siemens contact (http://www.siemens.com/automation/partner) at one of our agencies or local offices if you have any questions about the products described here and do not find the answers in this manual.

  • Page 206: Application Example

    You can download the application example from the Siemens Service&Support area (http://support.automation.siemens.com/). A.4.2 Frequently asked questions (FAQ) At Siemens Online Support, you can find answers to frequently asked questions (FAQs) on the topic of IO system for heating elements (https://support.industry.siemens.com/cs/ww/en/ps/18243/faq). SIPLUS HCS4300 PROFINET/PROFIBUS DP...

  • Page 207: Index

    Index Application example, 204 GSD file Approvals, 199 download, 83 GSDML file download, 83 Guidelines ESD guidelines, 201 Basic knowledge, 9 History, 9 Causes of error, 147 Cleaning work, 149 Configuration control, 93 Connecting Safety guidelines, 11 Inrush current, 107 Installation Ambient conditions, 31 Device dimensions, 31...
  • Page 208 Index Ordering data, 200 Power output diagnostics, 122 Power output fault Diagnostics function, 122 Power outputs Control, 107 Qualified personnel, 9 Recycling, 162 Registered trademarks, 10 Safety guidelines Changes to the devices, 11 Circuit breaker, 11 Connecting, 11 Fuse replacement, 12 Repairs, 12 Working on the device, 12 Scope of delivery, 30...

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