Endress+Hauser Liquiline Control CDC90 Brief Operating Instructions
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Endress+Hauser Liquiline Control CDC90 Brief Operating Instructions

Endress+Hauser Liquiline Control CDC90 Brief Operating Instructions

Automated cleaning and calibration of memosens sensors
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KA01306C/07/EN/01.17
71356851
Products
Brief Operating Instructions
Liquiline Control CDC90
Automated cleaning and calibration of Memosens
sensors
These Instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
Detailed information on the device can be found in the
Operating Instructions and in the other documentation
available at:
• www.endress.com/device-viewer
• Smart phone/tablet: Endress+Hauser Operations App
Solutions
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Summary of Contents for Endress+Hauser Liquiline Control CDC90

  • Page 1 These Instructions are Brief Operating Instructions; they are not a substitute for the Operating Instructions pertaining to the device. Detailed information on the device can be found in the Operating Instructions and in the other documentation available at: • www.endress.com/device-viewer • Smart phone/tablet: Endress+Hauser Operations App...
  • Page 2 Liquiline Control CDC90 Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0023555 Endress+Hauser...

  • Page 3: Table Of Contents

    Liquiline Control CDC90 Table of contents Table of contents About this document ............. . 4 Warnings .

  • Page 4: About This Document

    About this document Liquiline Control CDC90 About this document Warnings Structure of information Meaning This symbol alerts you to a dangerous situation. DANGER Failure to avoid the dangerous situation will result in a fatal or serious injury. Causes (/consequences) If necessary, Consequences of non- compliance (if applicable) ‣...

  • Page 5: Symbols At The Device

    Reference to device documentation Documentation The following manuals which are available on the product pages on the internet complement these Operating Instructions: • Operating Instructions for Liquiline Control CDC90 – Device description – Commissioning – Operation – Software description (excluding sensor menus; these are described in a separate manual - see below) –...

  • Page 6: Basic Safety Instructions

    Designated use The Liquiline Control CDC90, used in conjunction with a Liquiline CM44, is a fully automatic measuring, cleaning and calibration system for Memosens sensors. The system is fully equipped with power supply cables and a hose system.
  • Page 7 Liquiline Control CDC90 Basic safety instructions If faults cannot be rectified, products must be taken out of service and protected against unintentional operation. CAUTION Cleaning not switched off during calibration or maintenance activities Risk of injury due to medium or cleaning agent ‣...

  • Page 8: Product Safety

    Basic safety instructions Liquiline Control CDC90 Product safety 2.5.1 State of the art The product is designed to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate. The relevant regulations and European standards have been observed.

  • Page 9: Incoming Acceptance And Product Identification

    Liquiline Control CDC90 Incoming acceptance and product identification Incoming acceptance and product identification Incoming acceptance Verify that the packaging is undamaged.  Notify your supplier of any damage to the packaging. Keep the damaged packaging until the matter has been settled.

  • Page 10: Scope Of Delivery

    Incoming acceptance and product identification Liquiline Control CDC90 Obtaining information on the product Go to the product page for your product on the Internet. At the bottom of the page, click the link Online Tools and then select Access device specific information.

  • Page 11: Installation

    Liquiline Control CDC90 Installation Installation Installation conditions The device is designed for wall mounting. Wall mounting as: • Panel • Cabinet • Open installation 4.1.1 Installation site Note the following when erecting the device: • Make sure that the wall has sufficient load-bearing capacity and is fully perpendicular.
  • Page 12 Installation Liquiline Control CDC90 Mounting plate For the mounting plate on the wall, distance sleeves are included in the scope of delivery. A0032776 The mounting plate features drill holes for the bracket on the wall. The wall plugs and screws must be provided by the customer.
  • Page 13 Liquiline Control CDC90 Installation 0.5-2* (1.64-6.56) A0032617  2 Maximum distances between the system components in m (ft) when using the multihoses supplied as standard depending on multihose version ordered Make sure that the length of the multihoses does not exceed 10 m (32.8 ft). See also→...
  • Page 14 Installation Liquiline Control CDC90 A0031955  3 Mounting the brackets Screw the bracket onto the medium distributor as shown in the graphic. Now screw the medium distributor onto the wall using your own materials. Multihose bracket Brackets for the multihoses are included in the scope of delivery. The wall plugs, screws and washers must be provided by the customer.
  • Page 15 Liquiline Control CDC90 Installation Rinsing block bracket to assembly A0032669 Hold half of the rinsing block bracket (1) up to the assembly cylinder. Hold the counterpart (3) up to the other side of the assembly cylinder. Connect the rinsing block bracket using the screws provided (2).
  • Page 16 Installation Liquiline Control CDC90 Securing multihose on rinsing block A0032731 Guide the hoses through the opening on the rinsing block plate. Use the counterpart to secure the cable gland. Connecting to rinsing block valve A0032739 Unscrew the head of the valve.

  • Page 17: Mechanical Connection

    Liquiline Control CDC90 Installation 4.2.4 Second measuring point A0033444 Guide the mounting plate with the changeover valve along the holder of the rinsing block. A0033445 Connect the two parts using the screws provided. Mechanical connection CAUTION Very loud pumps The noise from the pumps can hurt the ears.
  • Page 18 Installation Liquiline Control CDC90 4.3.1 Connecting the medium and compressed air Hose connection diagram The system includes a hose pack comprising compressed air hoses and rinsing hoses and cables for controlling the assemblies. CAUTION Excessive water temperatures will damage the rinsing hoses.
  • Page 19 Liquiline Control CDC90 Installation Assembly liquid Rinsing block Compressed air Pilot valve manifold in pneumatic control unit The individual hoses are grouped together in multihoses. Multihose Function Hose numbers Process valve compressed air control Compressed air control unit, assembly Purge air...
  • Page 20 Installation Liquiline Control CDC90 Connection in medium distributor A0033429 Guide the cable for the compressed air supply into the cable gland provided on the medium distributor. A0033430 Connect the hose to the supply for the pilot valve manifold. Endress+Hauser...
  • Page 21 Liquiline Control CDC90 Installation 4.3.3 Connecting multi-hoses M1- air hoses from the medium distributor to the rinsing block and assembly M1 connection in medium distributor The air hoses for the pilot valves are located in the hose package of the M1 multihose...
  • Page 22 Installation Liquiline Control CDC90 A0034130  6 M1 connections on assembly and rinsing block M2- liquid hoses from pumps to rinsing block M2 connection to pumps The hoses for supplying liquid to the rinsing block are located in the hose package of the M2...
  • Page 23 Liquiline Control CDC90 Installation A0033922  7 Connecting media M2 connection to rinsing block Connect the hoses from the pumps to the valves of the rinsing block as follows: A0033438 Endress+Hauser...
  • Page 24 Installation Liquiline Control CDC90 Hose number Function Cleaner Buffer 1 Buffer 2 M3- air hoses from the medium distributor to the changeover valve and assembly of the second measuring point M3 connection in medium distributor The hose package of the M3 multihose contains the following hoses: •...
  • Page 25 Liquiline Control CDC90 Installation 8 91 0 A0033440 Hose number Function 8, 11 Changeover valve Compressed air control of the assembly Assembly retraction 4.3.4 Rinse pipe at rinsing block A0032651  8 Rinsing block Cleaner (pump 1) Air rinsing block (pilot valve 4)
  • Page 26 Installation Liquiline Control CDC90 Connecting the rinse water When connecting the water, please pay attention to the following: • The rinse water pipe is to be provided by the customer. • The water pressure must be 3 to 6 bar (43.5 to 87 psi).
  • Page 27 Liquiline Control CDC90 Installation A0033443 Rinse the pipe thoroughly. Connect the rinse water (7) to the water connection (6) of the rinsing block (4). Connect the rinse chamber connection (4) on the rinsing block (5) to the rinse connection (3) of the changeover valve (2).
  • Page 28 Installation Liquiline Control CDC90 M S 1 MS 2 M S 1 MS 2 A+B=max 10 m A+B+C=max 10 m 1 = Medium distributor 2 = Rinsing block A = Length of multihose to rinsing block, control of MS 1,...

  • Page 29: Post-Installation Check

    Liquiline Control CDC90 Installation Pilot valve Function Hose number Pump 1 Pump 2 Pump 3 Post-installation check Following installation, check all devices for damage. Verify that the specified mounting distances have been observed. Ensure that the temperature limits at the mounting location are observed.

  • Page 30: Electrical Connection

    Electrical connection Liquiline Control CDC90 Electrical connection Connection conditions NOTICE The device does not have a power switch ‣ A fuse with a maximum rating of 10 A must be provided by the customer. Observe the local regulations for installation.
  • Page 31 Liquiline Control CDC90 Electrical connection 5.2.1 Cable gland assignment A0033181  10 Control unit cable gland Wiring Designation Assignment Supply voltage Ethernet Sensor, 1st measuring point Sensor, 2nd measuring point Sensor, float switch, pressure switch, IPC power supply 5.2.2 Terminal diagram for control unit Device with 2 inputs for digital sensors, 2 current output and 4 relays •...
  • Page 32 Electrical connection Liquiline Control CDC90 Slot 7 Port 1 Pin 41 128/SW Service A0031940  11 Creating a terminal diagram using the example of the NO contact (terminal 41) of a relay 5.2.3 Opening control unit NOTICE Pointed or sharp tools If unsuitable tools are used, they can scratch the housing or damage the seal, and thus have a negative impact on the leak-tightness of the housing.
  • Page 33 Liquiline Control CDC90 Electrical connection 5.2.4 Cable mounting rail A0025171  14 Cable mounting rail and associated function (field device) Cable mounting rail Additional threaded bolts for ground connections Threaded bolt (protective ground connection, central Cable clamps (fixing and grounding the sensor cables) grounding point) 5.2.5...
  • Page 34 Electrical connection Liquiline Control CDC90 Route the cable in the housing in such a way that the exposed cable shield fits into one of the cable clamps and the cable cores can be easily routed as far as the connection plug on the electronics module.
  • Page 35 Liquiline Control CDC90 Electrical connection 5.2.7 Connecting the supply voltage for the control unit "H" cable gland A0033453 ‣ Guide the supply voltage cable through cable gland "H" provided. Endress+Hauser...
  • Page 36 Electrical connection Liquiline Control CDC90 Connecting the supply voltage to BASE-E – – – – – – L+ N- PE Power L/+ N/– PE L/+ N/– * A0015872 A0015873  18 Power supply connection on the BASE-E  19 Overall wiring diagram BASE-E and...
  • Page 37 Liquiline Control CDC90 Electrical connection – – – – + RD - BK – – Power L/+ N/– PE L/+ N/– * A0015873 A0025365  21 Overall wiring diagram BASE-E and  20 Power supply connection with BASE-E external power unit (B)

  • Page 38: Connecting The Sensors

    Electrical connection Liquiline Control CDC90 NOTICE Protective ground/ground cable with end sleeve or open cable lug The cable can become loose. Loss of the protective function. ‣ To connect the protective ground or ground cable to the threaded bolt, only use a cable with a closed cable lug as per DIN 46211, 46225, form A.
  • Page 39 Liquiline Control CDC90 Electrical connection A0033455 ‣ Guide the sensor cable of the 1st measuring point through cable gland "6" provided. Cable gland "7" is provided for the sensor of the 2nd measuring point. Connecting the sensor cable Types of connection...
  • Page 40 Electrical connection Liquiline Control CDC90 Sensor cable connected directly Sensor Sensor A0023038 A0023039  22 Memosens sensors without additional  23 Memosens sensors with additional supply supply voltage voltage Sensor Sensor 1 Sensor 2 Sensor A0016197  24 Memosens sensors with and without...

  • Page 41: Connecting Additional Inputs, Outputs Or Relays

    Liquiline Control CDC90 Electrical connection Connecting additional inputs, outputs or relays WARNING Module not covered No shock protection. Danger of electric shock! ‣ If you are modifying or extending your hardware, always fill the slots from left to right. Do not leave any gaps.
  • Page 42 Electrical connection Liquiline Control CDC90 Connecting the DIO A0033457 Guide the cable for the digital inputs through cable gland "G" provided. Connect the cable wires as per the wiring diagram: DIO 5 Cable Supply/Digital I/O Digital In 2 Digital In 1...
  • Page 43 Liquiline Control CDC90 Electrical connection Terminal X2, bottom Cable wire Function W8, 7 Float switch, pump 2 W8, 8 Digital I/O W8, 9 Float switch, pump 3 W8, 10 Pressure switch W8, 11 Pressure switch 5.4.2 Current inputs 2AI module –...
  • Page 44 Electrical connection Liquiline Control CDC90 5.4.3 Current outputs – –  30 Wiring  29 Module diagram Transmission of signals from the measuring point to the control system or to a third measuring unit. Endress+Hauser...

  • Page 45: Connecting Digital Communication

    Liquiline Control CDC90 Electrical connection 5.4.4 Relay 4R module  31 Module  32 Wiring diagram For controlling the electrical pumps. Connecting digital communication 5.5.1 Connecting the Ethernet The connected external devices must be insulated against any dangerous voltage that may occur.
  • Page 46 Electrical connection Liquiline Control CDC90 A0033454 Guide the wires of the Ethernet adapter cable through the M12 cable gland "5" provided. Plug the Ethernet adapter cable on the ETH module into the Ethernet socket. A0033466 Connect the Ethernet adapter cable to the Ethernet switch.
  • Page 47 Liquiline Control CDC90 Electrical connection Connecting the Ethernet switch communication cable A0033473 Connect the communication cable (W22) for the Ethernet switch (1) to the connection (2). Guide the cable into cable gland "4" of the medium distributor Connect the W20 cable in the medium distributor to the cable gland Connect the cable to the fieldbus interface IN1 of the bus node (3).
  • Page 48 Electrical connection Liquiline Control CDC90 Connecting the Ethernet switch power supply A0034129 Connect the supply voltage (W9) for the Ethernet switch (1) to the connection (2). Guide the cable into cable gland "9" of the medium distributor Connect the W9 cable in the medium distributor through the cable gland...
  • Page 49 Liquiline Control CDC90 Electrical connection LED ETH module 128/SW Service  34 Wiring  33 Module diagram LEDs on front of module Designation Color Description RJ45 LNK/ACT • Off = Connection is not active • On = Connection is active •...
  • Page 50 Electrical connection Liquiline Control CDC90 5.5.2 Bus termination There are two ways to terminate the bus: 1. Internal terminating resistor (via DIP switch on the module board) "OFF" "ON"  35 DIP switches for internal terminating resistor ‣ Using a suitable tool, such as a tweezers, set all 4 DIP switches to the "ON" position.

  • Page 51: Connecting The Ipc

    Liquiline Control CDC90 Electrical connection Connecting the IPC A0033456 Connect the W9 cable ino the control unit to the M12 cable gland "8" provided. Connect the W9 cable to the IPC module (3) at the X5 port (NET) (I/O Bus)

  • Page 52: Connecting The Medium Distributor

    Electrical connection Liquiline Control CDC90 IPC connection in the actuator terminal in the medium distributor Terminal XL+/XL- Cable wire Function XL+, 4 XL-, 4 Connecting the medium distributor 5.7.1 Cable gland assignment 1 2 3 4 5 9 10 11 12 A0033199 ...
  • Page 53 Liquiline Control CDC90 Electrical connection Communication between the control unit and the medium distributor takes place via the actuator terminals in the medium distributor and is already wired accordingly. You only need to establish the wiring in the control unit. See →  41 5.7.2...
  • Page 54 Electrical connection Liquiline Control CDC90 Monitoring of assembly position A0032747  38 CPA47x compressed air control BN Ö L+ (1) OUT (2) BU Ö L- (2) IN (1) A0032777 Refer to the mark directly at the limit position switch; "1" is inlet (in), "2" is outlet (out).
  • Page 55 Liquiline Control CDC90 Electrical connection Cleanfit CPA8x Assembly monitoring A0032753  39 Compressed air control unit CPA47... Feedback cable A0017831 Limit position switch, service position Limit position switch, measuring position Connector, M12, solder side (inside of assembly) Coding Connector, Pin side (outside of assembly) Clip the cables to the pins provided, as described in the graphic.

  • Page 56: Ensuring The Degree Of Protection

    Electrical connection Liquiline Control CDC90 Output interface terminal T2, bottom Cable wire Function Pin 1 W2, BN Limit position switch, confirmation of position Pin 2 W2, WH Limit position switch, confirmation of position 5.7.4 Supply voltage Connecting the power supply...
  • Page 57 Liquiline Control CDC90 Electrical connection • Unsuitable cable diameters are used for the cable glands provided. • Modules are not fully secured. • The display is not fully secured (risk of moisture entering due to inadequate sealing). • Cables/cable ends are loose or insufficiently secured.

  • Page 58: Post-Connection Check

    Electrical connection Liquiline Control CDC90 Post-connection check WARNING Connection errors The safety of people and of the measuring point is under threat. The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual.

  • Page 59: System Integration

    Liquiline Control CDC90 System integration System integration Web server 6.1.1 Creating the data connection Start your PC. First, set a manual IP address in the network connection settings of the operating system. Start the Internet browser. If you use a proxy server to connect to the Internet: Disable the proxy (browser settings under "Connections/LAN settings").

  • Page 60: Operation Options

    Operation options Liquiline Control CDC90 Operation options Overview 7.1.1 Display and operating elements A0031833  40 Overview of operation Touchdisplay LED light (green = operating, red = error, white = off) Soft keys (functions can be configured) Endress+Hauser...

  • Page 61: Access To The Operating Menu Via The Local Display

    Liquiline Control CDC90 Operation options Access to the operating menu via the local display 7.2.1 Operation concept A0033711 The CDC90 can be operated via a touchscreen display. Soft keys are also available for program operation. 7.2.2 Assign soft keys The soft keys are assigned the following functions:...
  • Page 62 Operation options Liquiline Control CDC90 For Softkey 1...4 select the programs which you would like to save to the keys. First configure the soft keys for all measuring points. Assign soft keys ‣ For Softkey 1...4 select the programs which you would like to save to the keys.

  • Page 63: Access To The Operating Menu Via The Web Browser

    Liquiline Control CDC90 Operation options Item Function Date and time Error message Display and navigation to measuring point Language selection Command, fast access Overview of measuring points Navigation overview Menu path A0033712 Item Function Main Setup menu, settings options for system and program configuration...
  • Page 64 Operation options Liquiline Control CDC90 ‣ Enter the following path: 192.168.0.1:8080/cdc90.htm If the IP address of the IPC has changed, enter the correct IP address of the IPC, followed by: 8080/cdc90.htm Endress+Hauser...

  • Page 65: Commissioning

    Liquiline Control CDC90 Commissioning Commissioning Function check WARNING Incorrect connection, incorrect supply voltage Safety risks for staff and device malfunctions ‣ Check that all connections have been established correctly in accordance with the wiring diagram. ‣ Ensure that the supply voltage matches the voltage indicated on the nameplate.

  • Page 66: Switching On

    Commissioning Liquiline Control CDC90 A0033912 Unscrew the float switch. Remove it together with the cover and the pump. Now fill the empty canister or replace it with a full one. Use a funnel when filling the canister. Place the cover with the pump and loose float switch onto the canister.
  • Page 67 Liquiline Control CDC90 Commissioning 8.3.1 Setting the operating language A0033713  41 Selecting the language Switch on the supply voltage.  Wait for initialization. Press Language. Set your language in the top menu item.  The device can now be operated in your chosen language.
  • Page 68 Commissioning Liquiline Control CDC90 8.3.3 Start screen The Start overview is used for monitoring and operation. It is divided into 4 parts: • Program and program step functions • Measured value overview • System error information • Fast access to measuring points and measured values...
  • Page 69 Liquiline Control CDC90 Commissioning For Operating mode switch to Service.  In the main System menu, a range of activities can now be performed. 8.3.5 Starting commissioning program ‣ Press and hold soft keys 1 and 3 at the same time for two seconds.
  • Page 70 Commissioning Liquiline Control CDC90 8.3.8 Configuring program parameters The system comprises preconfigured programs and program steps for the purpose of monitoring, cleaning or validating the measuring points. These can be extended or regenerated. The existing program steps should be configured during commissioning.
  • Page 72 *71356851* 71356851 www.addresses.endress.com...

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