Endress+Hauser Liquiline Control CDC90 Brief Operating Instructions
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Endress+Hauser Liquiline Control CDC90 Brief Operating Instructions

Automated cleaning and calibration of memosens sensors
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KA01306C/07/EN/02.17
71386685
Products
Brief Operating Instructions
Liquiline Control CDC90
Automated cleaning and calibration of Memosens
sensors
These Instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
Detailed information on the device can be found in the
Operating Instructions and in the other documentation
available at:
• www.endress.com/device-viewer
• Smart phone/tablet: Endress+Hauser Operations App
Solutions
Services

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Summary of Contents for Endress+Hauser Liquiline Control CDC90

  • Page 1 These Instructions are Brief Operating Instructions; they are not a substitute for the Operating Instructions pertaining to the device. Detailed information on the device can be found in the Operating Instructions and in the other documentation available at: • www.endress.com/device-viewer • Smart phone/tablet: Endress+Hauser Operations App...
  • Page 2 Liquiline Control CDC90 Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0023555 Endress+Hauser...

  • Page 3: Table Of Contents

    Liquiline Control CDC90 Table of contents Table of contents About this document ............. . 4 Warnings .

  • Page 4: About This Document

    About this document Liquiline Control CDC90 About this document Warnings Structure of information Meaning This symbol alerts you to a dangerous situation. DANGER Failure to avoid the dangerous situation will result in a fatal or serious injury. Causes (/consequences) If necessary, Consequences of non- compliance (if applicable) ‣...

  • Page 5: Symbols At The Device

    Reference to device documentation Documentation The following manuals which are available on the product pages on the internet complement these Operating Instructions: • Operating Instructions for Liquiline Control CDC90 – Device description – Commissioning – Operation – Software description (excluding sensor menus; these are described in a separate manual - see below) –...

  • Page 6: Basic Safety Instructions

    Designated use The Liquiline Control CDC90, used in conjunction with a Liquiline CM44, is a fully automatic measuring, cleaning and calibration system for Memosens sensors. The system is fully equipped with power supply cables and a hose system.
  • Page 7 Liquiline Control CDC90 Basic safety instructions Label damaged products as defective. During operation: ‣ If faults cannot be rectified: products must be taken out of service and protected against unintentional operation. CAUTION Cleaning not switched off during calibration or maintenance activities Risk of injury due to medium or cleaning agent ‣...

  • Page 8: Product Safety

    Basic safety instructions Liquiline Control CDC90 Product safety 2.5.1 State of the art The product is designed to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate. The relevant regulations and European standards have been observed.

  • Page 9: Incoming Acceptance And Product Identification

    Liquiline Control CDC90 Incoming acceptance and product identification Incoming acceptance and product identification Incoming acceptance Verify that the packaging is undamaged.  Notify the supplier of any damage to the packaging. Keep the damaged packaging until the issue has been resolved.

  • Page 10: Scope Of Delivery

    Incoming acceptance and product identification Liquiline Control CDC90 Obtaining information on the product Open the product website. At the top of the page, select the link Services.  An additional sidebar opens up. Select Online Tools followed by Access device specific information.

  • Page 11: Installation

    Liquiline Control CDC90 Installation Installation Installation conditions The device is intended for wall mounting. Wall mounting as: Panel 4.1.1 Installation site Note the following when erecting the device: • Make sure that the wall has sufficient load-bearing capacity and is fully perpendicular.

  • Page 12: Dimensions

    Installation Liquiline Control CDC90 Dimensions 4.2.1 Dimensions of CDC90 control unit Ø9 (0.35) 199 (7.38) 128 (5.04) 95 (3.74) 237 (9.33) A0012396  1 Dimensions of field housing in mm (inch) Endress+Hauser...
  • Page 13 Liquiline Control CDC90 Installation 4.2.2 Dimensions of pneumatic control unit 210 (8.27) 380 (15.0) A0031929  2 Dimensions of pneumatic control unit in mm (in) 4.2.3 Dimensions of canister holder 500 (19.67) 228 (9.0) 470 (18.50) 210 (8.27) 8 (0.31) A0031928 ...
  • Page 14 Installation Liquiline Control CDC90 160 (6.3) 150 (5.9) 8.5 (0.33) Ø 470 (18.50) 220 (8.66) A0033139  4 Dimensions of canister holder in mm (inch) 65 (2.56) 140 (5.51) 151 (5.94) 190 (7.48) A0032277  5 Dimensions of canister with pump in mm (inch)
  • Page 15 Liquiline Control CDC90 Installation 4.2.4 Dimensions of rinsing block 195 (7.68) 120 (4.72) 108 (4.25) 181 (7.13) 223.5 (8.80) A0032267  6 Dimensions of rinsing block PVDF, in mm (in) 132.5 (5.2) 149 (5.87) A0033402  7 Dimensions of changeover valve, second measuring point in mm (in)

  • Page 16: Wall Mounting

    Installation Liquiline Control CDC90 4.2.5 Dimensions of mounting plate 770 (30.31) 8 (0.31) 8 (0.31) 150 (6.00) 380 (15.00) 20 (0.79) 600 (23.62) 86 (3.39) A0031946  8 Dimensions of mounting plate in mm (in) Wall mounting CAUTION Risk of injury The weight of the unit may result in crush injuries or other injuries.

  • Page 17: Maximum Hose And Cable Length For One Measuring Point

    Liquiline Control CDC90 Installation A0032776 The mounting plate features drill holes for the bracket on the wall. The wall plugs and screws must be provided by the customer. ‣ Install the mounting plate at the securing holes provided for this purpose and using the enclosed distance sleeves.

  • Page 18: Multihose Bracket

    Installation Liquiline Control CDC90 0.5-2* (1.64-6.56) A0032617  9 Maximum distances between the system components in m (ft) when using the multihoses supplied as standard depending on multihose version ordered Make sure that the length of the multihoses does not exceed 10 m (32.8 ft). See also →...

  • Page 19: Securing The Rinsing Block To The Assembly

    Liquiline Control CDC90 Installation A0034409  10 Multihose bracket ‣ Screw the multihose bracket onto the wall with washers as shown in the graphic. Securing the rinsing block to the assembly CAUTION Risk of injury Crush injuries or other injuries may occur.
  • Page 20 Installation Liquiline Control CDC90 Rinsing block to rinsing block bracket A0032672 ‣ Secure the rinsing block panel (1) to the rinsing block bracket (2) using the screws (3) and washers (4) provided. Securing multihose on rinsing block A0032731 Guide the hoses through the opening on the rinsing block plate.

  • Page 21: Mounting The Rinsing Block For The Second Measuring Point

    Liquiline Control CDC90 Installation Connecting to rinsing block valve A0032739 Unscrew the head of the valve. Remove the head and the clamping ring ferrule positioned underneath. Guide the hose through the head and the clamping ring ferrule into the valve.

  • Page 22: Mechanical Connection

    Installation Liquiline Control CDC90 A0033445 Connect the two parts using the screws provided. Mechanical connection CAUTION Very loud pumps The noise from the pumps can hurt the ears. ‣ Wear ear protectors in the vicinity of the pumps. 4.8.1 Connecting the medium and compressed air...
  • Page 23 Liquiline Control CDC90 Installation A0031871  11 Hose connection diagram for medium and compressed air Pumps 1-3 (I = Inlet, O = Outlet) Process valve Buffer solutions and cleaner Water connection Assembly liquid Rinsing block Compressed air Pilot valve manifold in pneumatic control unit The individual hoses are grouped together in multihoses.
  • Page 24 Installation Liquiline Control CDC90 Multihose Function Hose numbers Purge air Assembly retraction Cleaner Buffer 1 Buffer 2 Compressed air control for changeover valve, 2nd measuring point 8, 11 Compressed air control for assembly, 2nd measuring point Assembly retraction, 2nd measuring point 4.8.2...
  • Page 25 Liquiline Control CDC90 Installation A0033430 Connect the cable to the supply for the pilot valve manifold. 4.8.3 Connecting multi-hoses M1 air hoses from the pneumatic control unit to the rinsing block and assembly M1 connection to the pneumatic control unit The air hoses for the pilot valves are located in the hose package of the M1 multihose.
  • Page 26 Installation Liquiline Control CDC90 M1 connection on rinsing block and assembly A0034130  12 M1 connections on assembly and rinsing block Connect hose 1 to the compressed air control unit of the assembly. Fit hose 2 onto the connection for assembly retraction.
  • Page 27 Liquiline Control CDC90 Installation Hose number Pump Function Pump 1 Cleaner Pump 2 Buffer 1 Pump 3 Buffer 2 Connect the hoses as follows for the transportation of cleaner and buffer at the pump: A0033922  13 Connecting media M2 connection to rinsing block...
  • Page 28 Installation Liquiline Control CDC90 A0033438 Hose number Function Cleaner Buffer 1 Buffer 2 Endress+Hauser...
  • Page 29 Liquiline Control CDC90 Installation M3 (second measuring point)- air hoses from the pneumatic control unit to the changeover valve and assembly of the second measuring point M3 connection to the pneumatic control unit The hose package of the M3 multihose contains the following hoses: •...
  • Page 30 Installation Liquiline Control CDC90 8 91 0 A0033440 Hose number Function 8, 11 Changeover valve Compressed air control of the assembly Assembly retraction 4.8.4 Rinse pipe at rinsing block A0032651  14 Rinsing block Cleaner (pump 1) Air rinsing block (pilot valve 4)
  • Page 31 Liquiline Control CDC90 Installation Connecting the rinse water When connecting the water, please pay attention to the following: • The rinse water pipe is to be provided by the customer. • The water pressure must be 3-6 bar (43.5-87 psi).
  • Page 32 Installation Liquiline Control CDC90 A0033443  16 Rinsing block with two assemblies (first and second measuring point) Rinse the pipe thoroughly. Connect the rinse water (7) to the water connection (6) of the rinsing block. Connect the rinse chamber connection (4) on the rinsing block (5) to the rinse connection (3) of the changeover valve (2).
  • Page 33 Liquiline Control CDC90 Installation Installation option 1 Installation option 2 M S 1 MS 2 M S 1 MS 2 MS1+MS3=max 10 m A+B= max 10 m 1 = Pneumatic control unit 2 = Rinsing block A = Length of multihose to rinsing block, control of MS 1,...

  • Page 34: Post-Installation Check

    Electrical connection Liquiline Control CDC90 Pilot valve Function Hose number Pump 1 Pump 2 Pump 3 Post-installation check Following installation, check all devices for damage. Verify that the specified mounting distances have been observed. Ensure that the temperature limits at the mounting location are observed.

  • Page 35: Connecting The Cdc90 Control Unit

    Liquiline Control CDC90 Electrical connection Supply voltage: 100 to 230 V AC Mains supply voltage fluctuations are not to exceed ± 10 % of the nominal supply voltage range. Connecting the CDC90 control unit WARNING Device is live! Incorrect connection may result in injury or death! ‣...
  • Page 36 Electrical connection Liquiline Control CDC90 5.2.2 Modules of the CDC90 control unit The CDC90 control unit consists of: • Base module BASE-E (contains 2 sensor inputs, 2 current outputs) • Communication module ETH • Module 4AO (4 current outputs, optional) •...
  • Page 37 Liquiline Control CDC90 Electrical connection ≤ 180°  20 Releasing housing screws in a diagonally  21 Opening display cover, max. opening angle opposite sequence with Phillips screwdriver 180˚ (depends on installation position) Release the housing screws step by step. Start with any screw and then release the screw diagonally opposite etc.
  • Page 38 Electrical connection Liquiline Control CDC90 5.2.4 Cable mounting rail A0025171  22 Cable mounting rail and associated function (field device) Cable mounting rail Additional threaded bolts for ground connections Threaded bolt (protective ground connection, central Cable clamps (fixing and grounding the sensor cables) grounding point) 5.2.5...
  • Page 39 Liquiline Control CDC90 Electrical connection Route the cable in the housing in such a way that the exposed cable shield fits into one of the cable clamps and the cable cores can be easily routed as far as the connection plug on the electronics module.
  • Page 40 Electrical connection Liquiline Control CDC90 5.2.7 Connecting the supply voltage for the CDC90 control unit "H" cable gland A0033453 ‣ Guide the supply voltage cable through cable gland "H" provided. Endress+Hauser...
  • Page 41 Liquiline Control CDC90 Electrical connection Connecting the supply voltage to BASE-E – – – – – – L+ N- PE Power L/+ N/– PE L/+ N/– * A0015872 A0015873  26 Power supply connection on the BASE-E  27 Overall wiring diagram BASE-E and...
  • Page 42 Electrical connection Liquiline Control CDC90 – – – – + RD - BK – – Power L/+ N/– PE L/+ N/– * A0015873 A0025365  29 Overall wiring diagram BASE-E and  28 Power supply connection with BASE-E external power unit (B)

  • Page 43: Connecting The Sensors

    Liquiline Control CDC90 Electrical connection NOTICE Protective ground/ground cable with end sleeve or open cable lug The cable can become loose. Loss of the protective function. ‣ To connect the protective ground or ground cable to the threaded bolt, only use a cable with a closed cable lug as per DIN 46211, 46225, form A.
  • Page 44 Electrical connection Liquiline Control CDC90 A0033455 ‣ Guide the sensor cable of the 1st measuring point through cable gland "6" provided. Cable gland "7" is provided for the sensor of the 2nd measuring point. Connecting the sensor cable Types of connection...
  • Page 45 Liquiline Control CDC90 Electrical connection Sensor cable connected directly Sensor Sensor A0023038 A0023039  30 Memosens sensors without additional  31 Memosens sensors with additional supply supply voltage voltage Sensor Sensor 1 Sensor 2 Sensor A0016197  32 Memosens sensors with and without...

  • Page 46: Connecting Additional Inputs And Outputs

    Electrical connection Liquiline Control CDC90 Connecting additional inputs and outputs WARNING Module not covered No shock protection. Danger of electric shock! ‣ If you are modifying or extending your hardware, always fill the slots from left to right. Do not leave any gaps.
  • Page 47 Liquiline Control CDC90 Electrical connection Connecting the DIO A0033457 Guide the cable for the digital inputs through cable gland "G" provided. Connect the cable wires as per the wiring diagram: DIO 5 W8 cable Supply/Digital I/O Digital In 2 Digital In 1...
  • Page 48 Electrical connection Liquiline Control CDC90 Terminal X2, bottom Cable wire Function W8, 7 Float switch, pump 2 W8, 8 Digital I/O W8, 9 Float switch, pump 3 W8, 10 Pressure switch W8, 11 Pressure switch 5.4.2 Current inputs Module 2AI –...

  • Page 49: Connecting Digital Communication

    Liquiline Control CDC90 Electrical connection 5.4.3 Current outputs – –  38 Wiring  37 Module diagram Transmission of signals from the measuring point to the control system or to a third measuring unit. Connecting digital communication 5.5.1 Connecting the Ethernet The connected external devices must be insulated against dangerous voltage that may occur.
  • Page 50 Electrical connection Liquiline Control CDC90 A0033466 In the CDC90 control unit, connect the Ethernet adapter cable to the ETH module A0033454 Connect the Ethernet adapter cable W24 to cable gland "5" provided.  The W19 and W24 cables form a bridge.
  • Page 51 Liquiline Control CDC90 Electrical connection Connecting the Ethernet switch communication cable A0033473 Connect the communication cable (W22) for the Ethernet switch (1) to the connection (2). Guide the cable through cable gland "4" of the pneumatic control unit. Connect the W20 cable in the pneumatic control unit to the cable gland.
  • Page 52 Electrical connection Liquiline Control CDC90 Connecting the Ethernet switch power supply A0034129 Connect the supply voltage (W9) for the Ethernet switch (1) to the connection (2). Guide the cable through cable gland "9" of the pneumatic control unit. Connect the wires as follows:...
  • Page 53 Liquiline Control CDC90 Electrical connection LED ETH module 128/SW Service  40 Wiring  39 Module diagram LEDs on front of module Designation Color Description RJ45 LNK/ACT • Off = Connection is not active • On = Connection is active •...
  • Page 54 Electrical connection Liquiline Control CDC90 5.5.2 Bus termination There are 2 ways to terminate the bus: 1. Internal termination (via DIP switch on module board) "OFF" "ON"  41 DIP switch for internal termination ‣ Using a suitable tool such as a tweezer, move all four DIP switches to the "ON" position.

  • Page 55: Connecting The Ipc

    Liquiline Control CDC90 Electrical connection Connecting the IPC A0033456 Connect the W9 cable in the CDC90 control unit from the inside to the M12 cable gland "8" provided. Connect the W9 cable to the IPC module (3) at the X5 port.

  • Page 56: Connecting The Pneumatic Control Unit

    Electrical connection Liquiline Control CDC90 Cable wire IPC connection to the actuator terminal in the pneumatic control unit Terminal XL+/XL- Cable wire Function XL+, 4 XL-, 4 Connecting the pneumatic control unit 5.7.1 Cable gland assignment 1 2 3 4 5...
  • Page 57 Liquiline Control CDC90 Electrical connection Assignment Wiring Designation PWR cable of assembly Not assigned M1 hoses 1, 2, 3, 4 M2 hoses A, B, C Communication between the CDC90 control unit and the pneumatic control unit is via the actuator terminals in the pneumatic control unit and is prewired. You only need to establish the wiring in the CDC90 control unit.
  • Page 58 Electrical connection Liquiline Control CDC90 Monitoring of assembly position A0032747  44 CPA47x compressed air control BN Ö L+ (1) OUT (2) BU Ö L- (2) IN (1) A0032777 Refer to the mark directly at the limit position switch; "1" is inlet (in), "2" is outlet (out).
  • Page 59 Liquiline Control CDC90 Electrical connection Cleanfit CPA8x Assembly monitoring A0032753  45 Compressed air control unit CPA47... Feedback cable A0017831 Limit position switch, service position Limit position switch, measuring position Connector, M12, solder side (inside of assembly) Coding Connector, Pin side (outside of assembly) Clip the cables to the pins provided, as described in the graphic.

  • Page 60: Connecting The Main Supply Voltage

    Electrical connection Liquiline Control CDC90 Output interface terminal T2, bottom Cable wire Function Pin 1 W2, BN Limit position switch, confirmation of position Pin 2 W2, WH Limit position switch, confirmation of position Connecting the main supply voltage The supply voltage is to be provided by the customer and not included in the scope of...

  • Page 61: Ensuring The Degree Of Protection

    Liquiline Control CDC90 Electrical connection Terminal X1, bottom Cable wire L1, BN PE, GN-YE N, BU PE PE PE PE PE PE PE PE PE PE PE PE PE A0035338  46 Terminal diagram of main supply voltage of actuator terminal X1 in the pneumatic control unit...
  • Page 62 Electrical connection Liquiline Control CDC90 • The display is not fully secured (risk of moisture entering due to inadequate sealing) • Loose or insufficiently tightened cables/cable ends • Conductive cable strands are left in the device Endress+Hauser...

  • Page 63: Post-Connection Check

    Liquiline Control CDC90 System integration 5.10 Post-connection check WARNING Connection errors The safety of people and of the measuring point is under threat. The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual.

  • Page 64: Fieldbuses

    System integration Liquiline Control CDC90 Fieldbuses 6.2.1 Connection You can choose from the following communication options in the CDC90 control unit: • Analog current output Via AO modules in the CDC90 control unit. The settings can be performed via Web server or local display.

  • Page 65: Operation Options

    Liquiline Control CDC90 Operation options Operation options Overview 7.1.1 Display and operating elements A0031833  47 Overview of operation Touchdisplay LED light (green = operating, red = error, white = off) Soft keys (functions can be configured) Endress+Hauser...

  • Page 66: Access To The Operating Menu Via The Local Display

    Operation options Liquiline Control CDC90 Access to the operating menu via the local display 7.2.1 Operation concept A0033711 The CDC90 can be operated via a touchscreen display. Soft keys are also available for program operation. 7.2.2 Assign soft keys The soft keys are assigned the following functions:...
  • Page 67 Liquiline Control CDC90 Operation options For Softkey 1...4 select the programs which you would like to save to the keys. First configure the soft keys for all measuring points. Assign soft keys ‣ For Softkey 1...4 select the programs which you would like to save to the keys.

  • Page 68: Access To The Operating Menu Via The Web Browser

    Operation options Liquiline Control CDC90 Item Function Date and time Error message Display and navigation to measuring point Language selection Command, fast access Overview of measuring points Navigation overview Menu path A0033712 Item Function Main Setup menu, settings options for system and program configuration...

  • Page 69: Commissioning

    Liquiline Control CDC90 Commissioning ‣ Enter the following path: 192.168.0.1:8080/cdc90.htm If the IP address of the IPC has changed, enter the correct IP address of the IPC, followed by: 8080/cdc90.htm Commissioning Function check WARNING Incorrect connection, incorrect supply voltage Safety risks for staff and device malfunctions ‣...

  • Page 70: Switching On

    Commissioning Liquiline Control CDC90 Canister (left to Content right) Cleaner Buffer 1 Buffer 2 We recommend you replace the buffer after a maximum of 6 months. A0033912 Unscrew the float switch. Remove it together with the cover and the pump.
  • Page 71 Liquiline Control CDC90 Commissioning 8.3.1 Setting the operating language A0033713  48 Selecting the language Switch on the supply voltage.  Wait for initialization. Press Language. Set your language in the top menu item.  The device can now be operated in your chosen language.
  • Page 72 Commissioning Liquiline Control CDC90 8.3.3 Start screen The Start overview is used for monitoring and operation. It is divided into 4 parts: • Program and program step functions • Measured value overview • System error information • Fast access to measuring points and measured values...
  • Page 73 Liquiline Control CDC90 Commissioning For Operating mode switch to Service.  In the main System menu, a range of activities can now be performed. 8.3.5 Starting commissioning program ‣ Press and hold soft keys 1 and 3 at the same time for two seconds.
  • Page 74 Commissioning Liquiline Control CDC90 8.3.8 Configuring program parameters The system comprises preconfigured programs and program steps for the purpose of monitoring, cleaning or validating the measuring points. These can be extended or regenerated. The existing program steps should be configured during commissioning.
  • Page 76 *71386685* 71386685 www.addresses.endress.com...

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